package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Melsec.MelsecMcNet; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasCrnOpt; import com.zy.asrs.entity.BasCrnp; import com.zy.asrs.service.BasCrnOptService; import com.zy.asrs.service.BasCrnpService; import com.zy.core.CrnThread; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.CrnStatusType; import com.zy.core.enums.CrnTaskModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.CrnSlave; import com.zy.core.model.Task; import com.zy.core.model.command.CrnCommand; import com.zy.core.model.protocol.CrnProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.Date; /** * 堆垛机线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class MelsecCrnThread implements Runnable, ThreadHandler, CrnThread { private MelsecMcNet melsecMcNet; private CrnSlave slave; private CrnProtocol crnProtocol; private short heartBeatVal = 1; private boolean resetFlag = false; /** * 堆垛机是否在回原点运动中标记 */ private boolean backHpFlag = false; public MelsecCrnThread(CrnSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { this.connect(); // try { // Thread.sleep(2000); // } catch (InterruptedException e) { // e.printStackTrace(); // } while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Crn, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: readStatus(); break; // 写入数据 case 2: write((CrnCommand) task.getData()); break; // 复位 case 3: CrnCommand command = (CrnCommand) task.getData(); if (null == command) { command = new CrnCommand(); } command.setCrnNo(slave.getId()); // 堆垛机编号 command.setTaskNo((short) 0); // 工作号 command.setAckFinish((short) 1); // 任务完成确认位 command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 command.setSourcePosX((short)0); // 源库位排 command.setSourcePosY((short)0); // 源库位列 command.setSourcePosZ((short)0); // 源库位层 command.setDestinationPosX((short)0); // 目标库位排 command.setDestinationPosY((short)0); // 目标库位列 command.setDestinationPosZ((short)0); // 目标库位层 write(command); break; default: break; } // 心跳 heartbeat(); Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化堆垛机状态 */ private void initCrn() { if (null == crnProtocol) { crnProtocol = new CrnProtocol(); } crnProtocol.setMode((short) -1); // crnProtocol.setTaskNo((short)0); crnProtocol.setStatus((short)-1); crnProtocol.setBay((short)0); crnProtocol.setLevel((short)0); crnProtocol.setForkPos((short) -1); crnProtocol.setLiftPos((short) -1); crnProtocol.setWalkPos((short)0); crnProtocol.setLoaded((short)0); crnProtocol.setAlarm((short)0); crnProtocol.setxSpeed((short)0); crnProtocol.setySpeed((short)0); crnProtocol.setzSpeed((short)0); crnProtocol.setxDistance((short)0); crnProtocol.setyDistance((short)0); crnProtocol.setxDuration((short)0); crnProtocol.setyDuration((short)0); } @Override public boolean connect() { boolean result = false; melsecMcNet = new MelsecMcNet(slave.getIp(), slave.getPort()); OperateResult connect = melsecMcNet.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.CRN.offer(MessageFormat.format( "【{0}】堆垛机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.info("堆垛机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】堆垛机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("堆垛机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initCrn(); } // melsecMcNet.ConnectClose(); return result; } /** * 读取状态 */ private void readStatus(){ try { // if (this.slave.getId() == 1 && flag1.equals(0)) { // Thread.sleep(3000); // flag1=1; // System.out.println("==="); // } OperateResultExOne result = melsecMcNet.Read("D20", (short) 70); if (result.IsSuccess) { if (null == crnProtocol) { crnProtocol = new CrnProtocol(); crnProtocol.setCrnNo(slave.getId()); } crnProtocol.setMode(melsecMcNet.getByteTransform().TransInt16(result.Content, 0)); crnProtocol.setTaskNo(melsecMcNet.getByteTransform().TransInt16(result.Content, 2)); crnProtocol.setStatus(melsecMcNet.getByteTransform().TransInt16(result.Content, 4)); crnProtocol.setBay(melsecMcNet.getByteTransform().TransInt16(result.Content, 6)); crnProtocol.setLevel(melsecMcNet.getByteTransform().TransInt16(result.Content, 8)); crnProtocol.setForkPos(melsecMcNet.getByteTransform().TransInt16(result.Content, 10)); crnProtocol.setLiftPos(melsecMcNet.getByteTransform().TransInt16(result.Content, 12)); crnProtocol.setWalkPos(melsecMcNet.getByteTransform().TransInt16(result.Content, 14)); crnProtocol.setLoaded(melsecMcNet.getByteTransform().TransInt16(result.Content, 16)); crnProtocol.setAlarm(melsecMcNet.getByteTransform().TransInt16(result.Content, 18)); crnProtocol.setTemp1(melsecMcNet.getByteTransform().TransInt16(result.Content, 20)); crnProtocol.setTemp2(melsecMcNet.getByteTransform().TransInt16(result.Content, 22)); crnProtocol.setTemp3(melsecMcNet.getByteTransform().TransInt16(result.Content, 24)); crnProtocol.setTemp4(melsecMcNet.getByteTransform().TransInt16(result.Content, 26)); crnProtocol.setxSpeed(melsecMcNet.getByteTransform().TransInt16(result.Content, 28)); crnProtocol.setySpeed(melsecMcNet.getByteTransform().TransInt16(result.Content, 32)); crnProtocol.setzSpeed(melsecMcNet.getByteTransform().TransInt16(result.Content, 36)); crnProtocol.setxDistance(melsecMcNet.getByteTransform().TransInt16(result.Content, 40)); crnProtocol.setyDistance(melsecMcNet.getByteTransform().TransInt16(result.Content, 44)); crnProtocol.setxDuration(melsecMcNet.getByteTransform().TransInt16(result.Content, 48)); crnProtocol.setyDuration(melsecMcNet.getByteTransform().TransInt16(result.Content, 52)); OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 复位信号 if (crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) { log.error("-------------------------------------------第一步、[堆垛机号:{}][工作号:{}]==>> 状态为90,等待确认!!",slave.getId(),crnProtocol.getTaskNo()); if (resetFlag) { if(crnProtocol.getTaskNo()==9999){ backHpFlag = false; } CrnCommand crnCommand = new CrnCommand(); crnCommand.setAckFinish((short)1); if (write(crnCommand)) { resetFlag = false; } } } // 根据实时信息更新数据库 BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class); BasCrnp basCrnp = new BasCrnp(); basCrnp.setCrnErr(crnProtocol.getAlarm()==null?0:crnProtocol.getAlarm().longValue()); basCrnp.setCrnNo(slave.getId()); basCrnp.setCrnSts((int)crnProtocol.getMode()); if (!basCrnpService.updateById(crnProtocol.toSqlModel(basCrnp))){ log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}堆垛机plc状态信息失败",DateUtils.convert(new Date()), slave.getId())); throw new CoolException(MessageFormat.format( "堆垛机plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); } } catch (Exception e) { e.printStackTrace(); OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initCrn(); } } /** * 写入数据 */ private boolean write(CrnCommand command){ if (null == command) { log.error("堆垛机写入命令为空"); return false; } // OperateResult result = null; // try{ // Integer exeCount=0; // do{ // command.setCrnNo(slave.getId()); // short[] array = new short[10]; // array[0] = command.getAckFinish(); // array[1] = command.getTaskNo(); // array[2] = command.getTaskMode(); // array[3] = command.getSourcePosX(); // array[4] = command.getSourcePosY(); // array[5] = command.getSourcePosZ(); // array[6] = command.getDestinationPosX(); // array[7] = command.getDestinationPosY(); // array[8] = command.getDestinationPosZ(); // array[9] = command.getCommand(); // result = melsecMcNet.Write("D0", array); // if(result.IsSuccess) { // if (command.getAckFinish() == 0) { // short commandFinish = 1; // result = melsecMcNet.Write("D9", commandFinish); // if(result.IsSuccess){ // //写任务确认返回成功后,查询确认一次 // Thread.sleep(200); // OperateResultExOne result1 = melsecMcNet.Read("D9", (short)2); // if(result1.IsSuccess){ // short commandVal = melsecMcNet.getByteTransform().TransInt16(result1.Content,2); // if(commandVal==1){ // break; // } else { // exeCount++; // } // } else{ // exeCount++; // } // }else{ // exeCount++; // } // } // }else{ // exeCount++; // } // Thread.sleep(200); // }while(exeCount>3); // }catch (Exception e){ // // } command.setCrnNo(slave.getId()); short[] array = new short[10]; array[0] = command.getAckFinish(); array[1] = command.getTaskNo(); array[2] = command.getTaskMode(); array[3] = command.getSourcePosX(); array[4] = command.getSourcePosY(); array[5] = command.getSourcePosZ(); array[6] = command.getDestinationPosX(); array[7] = command.getDestinationPosY(); array[8] = command.getDestinationPosZ(); array[9] = command.getCommand(); OperateResult result = melsecMcNet.Write("D0", array); if (command.getAckFinish() == 0) { short commandFinish = 1; result = melsecMcNet.Write("D9", commandFinish); } try { // 日志记录 BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); BasCrnOpt basCrnOpt = new BasCrnOpt( command.getTaskNo().intValue(), // 任务号 command.getCrnNo(), // 堆垛机[非空] new Date(), // 下发时间 command.getTaskModeType().toString(), // 模式 command.getSourcePosX().intValue(), // 源排 command.getSourcePosY().intValue(), // 源列 command.getSourcePosZ().intValue(), // 源层 null, // 源站 command.getDestinationPosX().intValue(), // 目标排 command.getDestinationPosY().intValue(), // 目标列 command.getDestinationPosZ().intValue(), // 目标层 null, // 目标站 null, // 响应结果 null, // 修改时间 null // 修改人员 ); bean.insert(basCrnOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } @Override public void close() { melsecMcNet.ConnectClose(); } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = melsecMcNet.Write("D10", heartBeatVal); if (!write.IsSuccess) { log.error("堆垛机plc心跳通讯失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } } /******************************************************************************************/ /**************************************** 测试专用 *****************************************/ /*****************************************************************************************/ public static void main(String[] args) throws InterruptedException { CrnSlave slave = new CrnSlave(); slave.setId(1); slave.setIp("192.168.3.39"); slave.setPort(5015); slave.setRack(0); slave.setSlot(0); MelsecCrnThread melsecCrnThread = new MelsecCrnThread(slave); melsecCrnThread.connect(); melsecCrnThread.readStatus(); System.out.println(JSON.toJSONString(melsecCrnThread.crnProtocol)); // 1.入库 源和目标都发 // CrnCommand command = new CrnCommand(); // command.setCrnNo(1); // 堆垛机编号 // command.setTaskNo((short) 0); // 工作号 // command.setAckFinish((short) 0); // 任务完成确认位 // command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式 // command.setSourcePosX((short) 1); // 源库位排 // command.setSourcePosY((short) 0); // 源库位列 // command.setSourcePosZ((short) 1); // 源库位层 // command.setDestinationPosX((short) 2); // 目标库位排 // command.setDestinationPosY((short) 3); // 目标库位列 // command.setDestinationPosZ((short) 1); // 目标库位层 // crnThread.write(command); // 2.出库 源和目标都发 // CrnCommand command = new CrnCommand(); // command.setCrnNo(1); // 堆垛机编号 // command.setTaskNo((short) 0); // 工作号 // command.setAckFinish((short) 0); // 任务完成确认位 // command.setTaskMode(CrnTaskModeType.PAKOUT); // 任务模式 // command.setSourcePosX((short) 2); // 源库位排 // command.setSourcePosY((short) 4); // 源库位列 // command.setSourcePosZ((short) 3); // 源库位层 // command.setDestinationPosX((short) 1); // 目标库位排 // command.setDestinationPosY((short) 0); // 目标库位列 // command.setDestinationPosZ((short) 1); // 目标库位层 // crnThread.write(command); // // 3.库位移转 源和目标都发 pass // CrnCommand command = new CrnCommand(); // command.setCrnNo(slave.getId()); // 堆垛机编号 // command.setTaskNo((short) 0); // 工作号 // command.setAckFinish((short) 0); // 任务完成确认位 // command.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 // command.setSourcePosX((short)2); // 源库位排 // command.setSourcePosY((short)2); // 源库位列 // command.setSourcePosZ((short)3); // 源库位层 // command.setDestinationPosX((short)2); // 目标库位排 // command.setDestinationPosY((short)4); // 目标库位列 // command.setDestinationPosZ((short)4); // 目标库位层 // crnThread.write(command); // 4.站位移转 源和目标都发 // CrnCommand command = new CrnCommand(); // command.setCrnNo(slave.getId()); // 堆垛机编号 // command.setTaskNo((short) 0); // 工作号 // command.setAckFinish((short) 0); // 任务完成确认位 // command.setTaskMode(CrnTaskModeType.SITE_MOVE); // 任务模式: 库位移转 // command.setSourcePosX((short)1); // 源库位排 // command.setSourcePosY((short)0); // 源库位列 // command.setSourcePosZ((short)1); // 源库位层 // command.setDestinationPosX((short)2); // 目标库位排 // command.setDestinationPosY((short)0); // 目标库位列 // command.setDestinationPosZ((short)1); // 目标库位层 // crnThread.write(command); // // 5.回原点 不用发 pass // CrnCommand command = new CrnCommand(); // command.setCrnNo(1); // 堆垛机编号 // command.setTaskNo((short) 0); // 工作号 // command.setAckFinish((short) 0); // 任务完成确认位 // command.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式 // command.setSourcePosX((short) 0); // 源库位排 // command.setSourcePosY((short) 0); // 源库位列 // command.setSourcePosZ((short) 0); // 源库位层 // command.setDestinationPosX((short) 0); // 目标库位排 // command.setDestinationPosY((short) 0); // 目标库位列 // command.setDestinationPosZ((short) 0); // 目标库位层 // crnThread.write(command); // 只有出现指定异常才进行复位 // if (crnThread.crnProtocol.getCrnError2().leftTakeNoneErr // || crnThread.crnProtocol.getCrnError2().rightTakeNoneErr // || crnThread.crnProtocol.getCrnError2().leftPutLoadErr // || crnThread.crnProtocol.getCrnError2().rightPutLoadErr) { // CrnCommand command = new CrnCommand(); // command.setCrnNo(1); // 堆垛机编号 // command.setAckFinish((short) 1); // 任务完成确认位 // command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 // Thread.sleep(3000L); // crnThread.write(command); // } } }