package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.BasRgvMap; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.BasRgvMapService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaError1; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.nio.charset.StandardCharsets; import java.text.MessageFormat; import java.util.*; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private StaError1 staError1; // public static final ArrayList staNos = new ArrayList() {{ // // }}; public static final ArrayList staNos1 = new ArrayList() {{ add(1001);add(1002);add(1004); add(1005);add(1007); add(1008);add(1010); add(1011);add(1012);add(1014); add(1015);add(1016);add(1018); add(1019);add(1021); add(1022);add(1024); add(1025);add(1026);add(1028); add(1029);add(1031); add(1032);add(1033);add(1035); add(1036);add(1037);add(1038); add(1039);add(1040);add(1041); add(1042);add(1043);add(1044);add(1045);add(1046);add(1047);add(1048);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055);add(1056);add(1057); add(1058);add(1059);add(1060);add(1061);add(1062);add(1063);add(1064);add(1065);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071);add(1072); add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079);add(1080);add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087); add(1088);add(1089);add(1090);add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102); add(1103);add(1104);add(1105);add(1106);add(1107);add(1108);add(1109);add(1110); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(2001);add(2003); add(2004);add(2006); add(2007);add(2009); add(2010);add(2012); add(2013);add(2015); add(2016);add(2018); add(2019);add(2021); add(2022);add(2024); add(2025);add(2027); add(2031);add(2033); add(2034);add(2035);add(2037); add(2041);add(2042);add(2043);add(2044); add(2045);add(2046);add(2047);add(2048); add(2101);add(2102);add(2103);add(2104);add(2105);add(2106);add(2107);add(2108);add(2109);add(2110); add(2111);add(2112);add(2113);add(2114);add(2115);add(2116);add(2117);add(2118);add(2119);add(2120); add(4001);add(4003);add(4004);add(4006); }}; // 站点偏移量映射表 public static final Map siteOffsetMap = new HashMap() {{ put(1001, 0);put(1002, 116);put(1003, 208);put(1004, 300);put(1005, 392);put(1006, 508);put(1007, 600); put(1008, 692);put(1009, 808);put(1010, 900);put(1011, 992);put(1012, 1108);put(1013, 1200);put(1014, 1292); put(1015, 1384);put(1016, 1500);put(1017, 1592);put(1018, 1684);put(1019, 1776);put(1020, 1892);put(1021, 1984); put(1022, 2076);put(1023, 2192);put(1024, 2284);put(1025, 2376);put(1026, 2492);put(1027, 2584);put(1028, 2676); put(1029, 0);put(1030, 116);put(1031, 208);put(1032, 300);put(1033, 416);put(1034, 508);put(1035, 600); put(1036, 692);put(1037, 784);put(1038, 876);put(1039, 968);put(1040, 1084);put(1041, 1176); put(1042, 0);put(1043, 92);put(1044, 184);put(1045, 276);put(1046, 368);put(1047, 460); put(1048, 552);put(1049, 644);put(1050, 736);put(1051, 828);put(1052, 992);put(1053, 1084); put(1054, 0);put(1055, 92);put(1056, 256);put(1057, 348);put(1058, 512);put(1059, 604);put(1060, 600); put(1061, 788);put(1062, 880);put(1063, 972);put(1064, 1064);put(1065, 1156);put(1066, 1320);put(1067, 1412); put(1068, 1576);put(1069, 1668);put(1070, 1832);put(1071, 1924);put(1072, 2016);put(1073, 2108);put(1074, 2200); put(1075, 2292);put(1076, 2384);put(1077, 2476);put(1078, 2640);put(1079, 2732); put(1080, 0);put(1081, 92);put(1082, 256);put(1083, 348);put(1084, 512);put(1085, 604);put(1086, 696); put(1087, 860);put(1088, 952);put(1089, 1044);put(1090, 1208);put(1091, 1300);put(1092, 1392);put(1093, 1556); put(1094, 1648);put(1095, 1740);put(1096, 1904);put(1097, 1996);put(1098, 2160);put(1099, 2252);put(1100, 2344); put(1101, 2508);put(1102, 2600);put(1103, 2692);put(1104, 2784);put(1105, 2876); put(1106, 2968);put(1107, 3060);put(1108, 3152);put(1109, 3244);put(1110, 3336); put(2001, 392);put(2002, 116);put(2003, 208);put(2004, 0);put(2005, 300); put(2006, 508);put(2007, 692);put(2008, 600);put(2009, 808);put(2010, 992); put(2011, 900);put(2012, 1108);put(2013, 1500);put(2014, 1292);put(2015, 1200); put(2016, 1384);put(2017, 1616);put(2018, 1708);put(2019, 1800);put(2020, 1916); put(2021, 2008);put(2022, 2100);put(2023, 2216);put(2024, 2308);put(2025, 2400); put(2026, 2516);put(2027, 2608);put(2028, 2792);put(2029, 2700);put(2030, 2908); put(2031, 464);put(2032, 348);put(2033, 556);put(2034, 92);put(2035, 0); put(2037, 256); put(4001, 0);put(4002, 116);put(4003, 508);put(4004, 392);put(4005, 300); put(4006, 208); // 其他站点同理继续加 }}; public static final Map siteErrOffsetMap = new HashMap() {{ put(1036, 512);put(1103, 476);put(1047, 452); }}; // 特殊站点集合 private static final Set specialSites = new HashSet<>( Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039,2004,2001,2007,2010,2016,2013,2019,2022,2025,2030,4001,4004)); // 特殊站点集合 private static final Set specialSites2 = new HashSet<>( Arrays.asList(1051,1055,1057,1065,1067,1069,1077,1081,1083,1086,1089,1092,1095,1097,1100,2034)); private static final Set specialSites3 = new HashSet<>(//机械臂站点 Arrays.asList(1098,1093,1087,1082,1074,1071,1061,1058)); public static final ArrayList BarcodeList = new ArrayList() {{ add(0); add(1); add(2); }}; public static final ArrayList BarcodeListMat = new ArrayList() {{ add(3); add(4); }}; public static final ArrayList staNosErrList = new ArrayList() {{ add(1103);add(1036);add(1047); }}; private Integer count=0; // 偏移量计算方法 public static int getOffsetBySiteId(int siteId) { int offset = 0; if (specialSites.contains(siteId)) { offset = 96; // 特殊站点占 96 } else { offset = 72; // 普通站点占 72 } return offset; } // 偏移量计算方法 public static int getOffsetBySiteId2(int siteId) { int offset = 0; if (specialSites.contains(siteId)) { offset = 72; // 特殊站点占 96 } else { offset = 60; // 普通站点占 72 } return offset; } /** * 条码数量 */ private int barcodeSize = 6; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { count ++; ArrayList staNos = getStaNo(); if(count > 77) { // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && staProtocol.isLoading()) { staProtocol.setPakMk(true); } } count = 0; } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = null; OperateResultExOne result1 = null; OperateResultExOne result2 = null;//1029-1037 OperateResultExOne result3 = null;//1042-1053 OperateResultExOne result4 = null;//1054-1079 OperateResultExOne result5 = null;//1080-1110 OperateResultExOne resultErr = null;//1080-1110 if(staNoSize == 99){ result1 = siemensS7Net.Read("DB100.0", (short) (2768));//1001-1028 result2 = siemensS7Net.Read("DB101.0", (short) (1268));//1029-1037 result3 = siemensS7Net.Read("DB104.0", (short) (1268));//1042-1053 result4 = siemensS7Net.Read("DB103.0", (short) (2824));//1054-1079 result5 = siemensS7Net.Read("DB102.0", (short) (3428));//1080-1110 resultErr = siemensS7Net.Read("DB3.0", (short) (536));//1080-1110 }else{ result1 = siemensS7Net.Read("DB200.0", (short) (3000));//2001-2030 result2 = siemensS7Net.Read("DB201.0", (short) (720));//2031-2037 result3 = siemensS7Net.Read("DB400.0", (short) (600));//4001-4006 } if (result1.IsSuccess && result2.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } if (staNoSize == 99) { if (siteId < 1029) { result = result1; } else if (siteId < 1042) { result = result2; } else if (siteId < 1054) { result = result3; } else if (siteId < 1080) { result = result4; } else if (siteId < 1111) { result = result5; } }else{ if (siteId < 2031) { result = result1; } else if (siteId < 4001) { result = result2; } else { result = result3; } } // 获取该站点对应的偏移量 Integer offset = siteOffsetMap.get(siteId); if (offset == null) { continue; // 如果没定义偏移量,跳过 } Integer offset2 = getOffsetBySiteId(siteId); Integer offset3 = getOffsetBySiteId2(siteId); if(siteId == 1040){ boolean[] full = siemensS7Net.getByteTransform().TransBool(result.Content, offset, 2); staProtocol.setFull(full[0]); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2)); // 工作号 staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 12)); // 目标站 staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 16))); //条码 if(specialSites2.contains(siteId)){ staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 48)); // 目标站 staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 52))); //条码 } if(staNosErrList.contains(siteId)){ Integer offsetErr = siteErrOffsetMap.get(siteId); boolean[] statusErr = siemensS7Net.getByteTransform().TransBool(resultErr.Content, offsetErr, 2); staProtocol.setFrontErr(statusErr[2]); staProtocol.setBackErr(statusErr[3]); staProtocol.setHighErr(statusErr[5]); staProtocol.setLeftErr(statusErr[11]); staProtocol.setRightErr(statusErr[12]); // 取出454~458位置的5个字节 byte[] bytes = Arrays.copyOfRange(resultErr.Content, (offsetErr + 14), (offsetErr + 19)); // 转换成字符串(S7里CHAR是单字节编码,直接ASCII即可) String plcStr = new String(bytes, StandardCharsets.US_ASCII).trim(); // 判断是否等于 "error" staProtocol.setBarcodeErr("error".equalsIgnoreCase(plcStr)); } boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 1); staProtocol.setAutoing(!status[0]); // 自动 boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3 - 4, 3); staProtocol.setLoading(!status1[0]); // 有物 staProtocol.setInEnable(status1[2]); // 可入 staProtocol.setOutEnable(status1[2]);// 可出 staProtocol.setErr(status1[6]); // staProtocol.setInEnable(status1[1]); // 可入 // staProtocol.setOutEnable(status1[3]);// 可出 // staProtocol.setEmptyMk(status[4]); // 空板信号 // staProtocol.setFullPlt(status[5]); // 满托盘 // staProtocol.setHigh(status[6]); // 高库位 // staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && (!staProtocol.isLoading() || staProtocol.getWorkNo()==0)) { staProtocol.setPakMk(true); } } } //条码扫描器 ArrayList barcodeList = BarcodeList; OperateResultExOne reasultBarcode1 = siemensS7Net.Read("DB101.780", (short) 8);//1036 OperateResultExOne reasultBarcode2 = siemensS7Net.Read("DB104.548", (short) 8);//1047 OperateResultExOne reasultBarcode3 = siemensS7Net.Read("DB102.2780", (short) 8);//1103 // OperateResultExOne reasultBarcode4 = siemensS7Net.Read("DB104.180", (short) 184); if(reasultBarcode1.IsSuccess){ Integer barcodeId = barcodeList.get(0); String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode1.Content, 0)); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } // News.error(JSON.toJSONString(barcode+"线程"+barcodeId)); } if(reasultBarcode2.IsSuccess){ Integer barcodeId = barcodeList.get(1); String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode2.Content, 0)); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } // News.error(JSON.toJSONString(barcode+"线程"+barcodeId)); } if(reasultBarcode3.IsSuccess){ Integer barcodeId = barcodeList.get(2); String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode3.Content, 0)); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } // News.error(JSON.toJSONString(barcode+"线程"+barcodeId)); } if (result1.IsSuccess && result2.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); Integer siteId = staProtocol.getSiteId(); // 获取该站点对应的偏移量 Integer offset = siteOffsetMap.get(siteId); Integer offset2 = getOffsetBySiteId(siteId); Integer offset3 = getOffsetBySiteId2(siteId); OperateResult write = null; OperateResult write1 = null; //任务下发次数 int writeCount = 0; do { if(siteId < 1029){ write = siemensS7Net.Write("DB100." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 }else if(siteId < 1042){ write = siemensS7Net.Write("DB101." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB101." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 }else if(siteId < 1054){ write = siemensS7Net.Write("DB104." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); if(specialSites2.contains(siteId)){ write1 = siemensS7Net.Write("DB104." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 }else{ write1 = siemensS7Net.Write("DB104." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 } }else if(siteId < 1080){ write = siemensS7Net.Write("DB103." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); if(specialSites2.contains(siteId)){ write1 = siemensS7Net.Write("DB103." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 }else{ write1 = siemensS7Net.Write("DB103." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 } }else if(siteId < 1111){ write = siemensS7Net.Write("DB102." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); if(specialSites2.contains(siteId)){ write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 }else{ write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 } }else if(siteId < 2031){ write = siemensS7Net.Write("DB200." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); if(specialSites2.contains(siteId)){ write1 = siemensS7Net.Write("DB200." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 }else{ write1 = siemensS7Net.Write("DB200." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 } }else if(siteId < 4000){ write = siemensS7Net.Write("DB201." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); if(specialSites2.contains(siteId)){ write1 = siemensS7Net.Write("DB201." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 }else{ write1 = siemensS7Net.Write("DB201." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 } }else{ write = siemensS7Net.Write("DB400." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); if(specialSites2.contains(siteId)){ write1 = siemensS7Net.Write("DB400." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 }else{ write1 = siemensS7Net.Write("DB400." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 } } if(write.IsSuccess && write1.IsSuccess){ log.error("写入输送线命令成功。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } }while (writeCount<5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0 && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } public Integer getRgvPosI(Integer pos) { if (pos == null) return 0; // key: 站点号 value: 基准物理位置 Map posMap = new HashMap<>(); posMap.put(1004, 6534); posMap.put(1007, 33634); posMap.put(1010, 75174); posMap.put(1014, 102124); posMap.put(1018, 138224); posMap.put(1021, 178034); posMap.put(1024, 219684); posMap.put(1028, 246724); posMap.put(1031, 288194); posMap.put(1035, 315204); int tolerance = 50; // 允许误差范围 for (Map.Entry entry : posMap.entrySet()) { int site = entry.getKey(); int basePos = entry.getValue(); if (Math.abs(pos - basePos) <= tolerance) { return site; } } return 0; // 没匹配到站点 } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i