package com.zy.core.utils; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.exception.CoolException; import com.zy.asrs.domain.param.CreateLocMoveTaskParam; import com.zy.asrs.entity.BasCrnp; import com.zy.asrs.entity.BasDualCrnp; import com.zy.asrs.entity.LocMast; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasDualCrnpService; import com.zy.asrs.service.LocMastService; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.utils.Utils; import com.zy.common.model.StartupDto; import com.zy.common.service.CommonService; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.StationObjModel; import com.zy.core.model.Task; import com.zy.core.model.command.CrnCommand; import com.zy.core.model.command.DualCrnCommand; import com.zy.core.model.protocol.CrnProtocol; import com.zy.core.model.protocol.DualCrnProtocol; import com.zy.core.model.protocol.StationProtocol; import com.zy.core.thread.CrnThread; import com.zy.core.thread.DualCrnThread; import com.zy.core.thread.StationThread; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Component; import java.util.ArrayList; import java.util.Date; import java.util.HashMap; import java.util.List; import java.util.Map; @Component public class DualCrnOperateProcessUtils { @Autowired private WrkMastService wrkMastService; @Autowired private BasDualCrnpService basDualCrnpService; @Autowired private LocMastService locMastService; @Autowired private RedisUtil redisUtil; @Autowired private WmsOperateUtils wmsOperateUtils; @Autowired private CommonService commonService; //入出库 ===>> 双工位堆垛机入出库作业下发 public synchronized void dualRrnIoExecute() { List basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>()); for (BasDualCrnp basDualCrnp : basDualCrnps) { DualCrnThread dualCrnThread = (DualCrnThread) SlaveConnection.get(SlaveType.DualCrn, basDualCrnp.getCrnNo()); if(dualCrnThread == null){ continue; } DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ continue; } List wrkMasts = wrkMastService.selectList(new EntityWrapper() .eq("dual_crn_no", basDualCrnp.getCrnNo()) .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts) ); if(wrkMasts.size() >= 2){ continue; } if(dualCrnProtocol.getMode() != DualCrnModeType.AUTO.id) { continue; } if(dualCrnProtocol.getAlarm() != 0) { continue; } int executeTaskNo = 0; if (dualCrnProtocol.getTaskNo() > 0) { executeTaskNo = dualCrnProtocol.getTaskNo(); } if (dualCrnProtocol.getTaskNoTwo() > 0) { executeTaskNo = dualCrnProtocol.getTaskNoTwo(); } if (executeTaskNo > 0) { WrkMast wrkMast = wrkMastService.selectByWorkNo(executeTaskNo); if (wrkMast != null) { if (wrkMast.getIoType().equals(WrkIoType.IN.id)) { this.crnExecuteIn(basDualCrnp, dualCrnThread); // 入库 } else if (wrkMast.getIoType().equals(WrkIoType.OUT.id)) { this.crnExecuteOut(basDualCrnp, dualCrnThread); // 出库 }else { continue; } } } // 如果最近一次是入库模式 if (dualCrnProtocol.getLastIo().equals("I")) { if (basDualCrnp.getInEnable().equals("Y")) { this.crnExecuteIn(basDualCrnp, dualCrnThread); // 入库 dualCrnProtocol.setLastIo("O"); } else if (basDualCrnp.getOutEnable().equals("Y")) { this.crnExecuteOut(basDualCrnp, dualCrnThread); // 出库 dualCrnProtocol.setLastIo("I"); } } // 如果最近一次是出库模式 else if (dualCrnProtocol.getLastIo().equals("O")) { if (basDualCrnp.getOutEnable().equals("Y")) { this.crnExecuteOut(basDualCrnp, dualCrnThread); // 出库 dualCrnProtocol.setLastIo("I"); } else if (basDualCrnp.getInEnable().equals("Y")) { this.crnExecuteIn(basDualCrnp, dualCrnThread); // 入库 dualCrnProtocol.setLastIo("O"); } } } } private synchronized void crnExecuteIn(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ return; } if(!basDualCrnp.getInEnable().equals("Y")){ News.info("双工位堆垛机:{} 可入信号不满足", basDualCrnp.getCrnNo()); return; } List inStationList = basDualCrnp.getInStationList$(); if(inStationList.isEmpty()){ News.info("双工位堆垛机:{} 入库站点未设置", basDualCrnp.getCrnNo()); return; } Integer crnNo = basDualCrnp.getCrnNo(); int station = calcStation(dualCrnProtocol); if(station == 0){ News.info("双工位堆垛机:{} 无可用工位", basDualCrnp.getCrnNo()); return; } for (StationObjModel stationObjModel : inStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (!stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() <= 0) { continue; } if (!stationProtocol.isInEnable()) { News.taskInfo(stationProtocol.getTaskNo(), "取货站点:{} 没有可入信号", stationObjModel.getStationId()); continue; } // 获取任务 WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo()); if (null == wrkMast) { News.taskInfo(stationProtocol.getTaskNo(), "工作号:{} 任务信息不存在", stationProtocol.getTaskNo()); continue; } if(wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts){ News.taskInfo(stationProtocol.getTaskNo(), "工作号:{} 任务状态异常", stationProtocol.getTaskNo()); continue; } // 获取库位信息 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 信息不存在", wrkMast.getLocNo()); continue; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 状态异常", wrkMast.getLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String sourceLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); List commandList = new ArrayList<>(); DualCrnCommand pickCommand = dualCrnThread.getPickCommand(sourceLocNo, wrkMast.getWrkNo(), crnNo, station); DualCrnCommand putCommand = dualCrnThread.getPutCommand(wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo, station); commandList.add(pickCommand); commandList.add(putCommand); wrkMast.setWrkSts(WrkStsType.INBOUND_RUN.sts); wrkMast.setDualCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.DualCrn, crnNo, new Task(2, commandList)); News.info("双工位堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(commandList)); } } } private synchronized void crnExecuteOut(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ return; } if(!basDualCrnp.getOutEnable().equals("Y")){ News.info("双工位堆垛机:{} 可出信号不满足", basDualCrnp.getCrnNo()); return; } List outStationList = basDualCrnp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("双工位堆垛机:{} 出库站点未设置", basDualCrnp.getCrnNo()); return; } Integer crnNo = basDualCrnp.getCrnNo(); int station = calcStation(dualCrnProtocol); if(station == 0){ News.info("双工位堆垛机:{} 无可用工位", basDualCrnp.getCrnNo()); return; } List wrkMasts = wrkMastService.selectList(new EntityWrapper() .eq("crn_no", crnNo) .eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts) ); for (WrkMast wrkMast : wrkMasts) { for (StationObjModel stationObjModel : outStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() != 0) { continue; } if (!stationProtocol.isOutEnable()) { News.info("放货站点:{} 没有可出信号", stationObjModel.getStationId()); continue; } // 获取库位信息 LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); continue; } if (!locMast.getLocSts().equals("R")) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常", wrkMast.getSourceLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String targetLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); List commandList = new ArrayList<>(); DualCrnCommand pickCommand = dualCrnThread.getPickCommand(wrkMast.getSourceLocNo(), wrkMast.getWrkNo(), crnNo, station); DualCrnCommand putCommand = dualCrnThread.getPutCommand(targetLocNo, wrkMast.getWrkNo(), crnNo, station); commandList.add(pickCommand); commandList.add(putCommand); wrkMast.setWrkSts(WrkStsType.OUTBOUND_RUN.sts); wrkMast.setDualCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.DualCrn, crnNo, new Task(2, commandList)); //取货后等待下一个任务时长 redisUtil.set(RedisKeyType.DUAL_CRN_PICK_WAIT_NEXT_TASK.key + crnNo, "wait", 5); News.info("双工位堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(commandList)); return; } } } } //双工位堆垛机任务执行完成 public synchronized void dualCrnIoExecuteFinish() { List basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>()); for (BasDualCrnp basDualCrnp : basDualCrnps) { DualCrnThread dualCrnThread = (DualCrnThread) SlaveConnection.get(SlaveType.DualCrn, basDualCrnp.getCrnNo()); if(dualCrnThread == null){ continue; } DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ continue; } if(dualCrnProtocol.getMode() != DualCrnModeType.AUTO.id) { continue; } if(dualCrnProtocol.getAlarm() != 0) { continue; } if(dualCrnProtocol.getTaskNo() > 0 && dualCrnProtocol.getStatus() == DualCrnStatusType.WAITING.id) { executeFinish(basDualCrnp, dualCrnThread, dualCrnProtocol, dualCrnProtocol.getTaskNo(), 1); continue; } if(dualCrnProtocol.getTaskNoTwo() > 0 && dualCrnProtocol.getStatusTwo() == DualCrnStatusType.WAITING.id) { executeFinish(basDualCrnp, dualCrnThread, dualCrnProtocol, dualCrnProtocol.getTaskNoTwo(), 2); continue; } } } private void executeFinish(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread, DualCrnProtocol dualCrnProtocol, int taskNo, int station) { Object lock = redisUtil.get(RedisKeyType.DUAL_CRN_IO_EXECUTE_FINISH_LIMIT.key + basDualCrnp.getCrnNo() + "_" + taskNo); if (lock != null) { return; } // 获取待确认工作档 WrkMast wrkMast = wrkMastService.selectByWorkNo(taskNo); if (wrkMast == null) { News.error("双工位堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } Object commandObj = redisUtil.get(RedisKeyType.DUAL_CRN_COMMAND_.key + wrkMast.getWrkNo()); if (commandObj == null) { News.error("双工位堆垛机处于等待确认且任务完成状态,但未找到命令。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } JSONObject commandMap = JSON.parseObject(commandObj.toString()); Integer idx = commandMap.getInteger("idx"); List commandList = commandMap.getJSONArray("commands").toJavaList(DualCrnCommand.class); if (idx >= commandList.size()) { Long updateWrkSts = null; if (wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts) { updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts; } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts) { updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts; } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts) { updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts; } else { News.error("双工位堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } wrkMast.setWrkSts(updateWrkSts); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { DualCrnCommand resetCommand = dualCrnThread.getResetCommand(dualCrnProtocol.getCrnNo(), station); MessageQueue.offer(SlaveType.DualCrn, dualCrnProtocol.getCrnNo(), new Task(3, resetCommand)); News.info("双工位堆垛机任务状态更新成功,堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); } redisUtil.set(RedisKeyType.DUAL_CRN_IO_EXECUTE_FINISH_LIMIT.key + basDualCrnp.getCrnNo() + "_" + taskNo, "lock", 10); }else { DualCrnCommand resetCommand = dualCrnThread.getResetCommand(dualCrnProtocol.getCrnNo(), station); MessageQueue.offer(SlaveType.DualCrn, dualCrnProtocol.getCrnNo(), new Task(3, resetCommand)); News.info("双工位堆垛机命令完成确认成功,堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); } } //检测浅库位状态 public synchronized boolean checkShallowLocStatus(String locNo, Integer taskNo) { String checkDeepLocOutTaskBlockReport = "Y"; Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj != null) { HashMap systemConfigMap = (HashMap) systemConfigMapObj; checkDeepLocOutTaskBlockReport = systemConfigMap.get("checkDeepLocOutTaskBlockReport"); } if (!checkDeepLocOutTaskBlockReport.equals("Y")) { return true; } Object lock = redisUtil.get(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo); if (lock != null) { return false; } redisUtil.set(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo, "lock", 5); Integer shallowRow = Utils.getShallowRowByDeepRow(Utils.getRow(locNo)); if (shallowRow == null) { return true; } String shallowLocNo = Utils.getLocNo(shallowRow, Utils.getBay(locNo), Utils.getLev(locNo)); LocMast shallowLocMast = locMastService.queryByLoc(shallowLocNo); if (shallowLocMast == null) { News.taskInfo(taskNo, "浅库位:{} 数据不存在", shallowLocNo); return false; } if (shallowLocMast.getLocSts().equals("O")) { return true; } if (shallowLocMast.getLocSts().equals("F")) { //浅库位状态有货,申请更换库位 String response = wmsOperateUtils.applyChangeLocNo(shallowLocNo); if (response == null) { News.taskError(taskNo, "WCS申请在库库位更换库位失败,WMS接口未响应!!!response:{}", response); return false; } JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); String moveLocNo = dto.getLocNo(); CreateLocMoveTaskParam moveTaskParam = new CreateLocMoveTaskParam(); moveTaskParam.setTaskNo(dto.getTaskNo()); moveTaskParam.setSourceLocNo(shallowLocNo); moveTaskParam.setLocNo(moveLocNo); try { boolean result = commonService.createLocMoveTask(moveTaskParam); } catch (CoolException e) { News.taskInfo(taskNo, e.getMessage()); } } else { News.error("请求WMS申请更换库位接口失败!!!response:{}", response); } } return false; } private int calcStation(DualCrnProtocol dualCrnProtocol) { int station = 0; if(dualCrnProtocol.getTaskNo() == 0){ station = 1; }else if (dualCrnProtocol.getTaskNoTwo() == 0){ station = 2; } return station; } }