package com.zy.core.thread.impl; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasLift; import com.zy.asrs.entity.DeviceDataLog; import com.zy.asrs.service.BasLiftService; import com.zy.asrs.service.DeviceDataLogService; import com.zy.asrs.utils.Utils; import com.zy.common.ExecuteSupport; import com.zy.common.model.NavigateNode; import com.zy.common.service.CommonService; import com.zy.common.utils.LiftUtils; import com.zy.common.utils.NavigatePositionConvert; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.action.ForkLiftAction; import com.zy.core.action.LiftAction; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.ForkLiftTaskModeType; import com.zy.core.enums.LiftCommandModeType; import com.zy.core.enums.LiftProtocolStatusType; import com.zy.core.enums.RedisKeyType; import com.zy.core.model.CommandResponse; import com.zy.core.model.LiftSlave; import com.zy.core.model.command.LiftCommand; import com.zy.core.model.protocol.LiftProtocol; import com.zy.core.model.protocol.LiftStaProtocol; import com.zy.core.thread.LiftThread; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.*; @Slf4j @SuppressWarnings("all") public class NyLiftThread implements LiftThread { private SiemensS7Net siemensS7Net; private LiftSlave slave; private LiftProtocol liftProtocol; private RedisUtil redisUtil; private List liftStaProtocols = new ArrayList<>(); public static final HashMap liftLevMap = new HashMap() {{ put(1, 101); put(2, 102); put(3, 103); put(4, 104); put(5, 105); put(6, 106); put(7, 107); put(8, 108); put(9, 109); put(10, 1023); put(11, 1032); }}; public static final HashMap> liftNodeMap = new HashMap>() {{ put(1, new ArrayList(){{add("0200201");add("0200101");}}); put(2, new ArrayList(){{add("0200202");add("0200102");}}); put(3, new ArrayList(){{add("0200203");add("0200103");}}); put(4, new ArrayList(){{add("0200204");add("0200104");}}); put(5, new ArrayList(){{add("0200205");add("0200105");}}); put(6, new ArrayList(){{add("0200206");add("0200106");}}); put(7, new ArrayList(){{add("0200207");add("0200107");}}); put(8, new ArrayList(){{add("0200208");add("0200108");}}); put(9, new ArrayList(){{add("0200209");add("0200109");}}); }}; public NyLiftThread(LiftSlave slave, RedisUtil redisUtil) { this.slave = slave; this.redisUtil = redisUtil; //初始化站点 for (LiftSlave.Sta sta : this.slave.getSta()) { LiftStaProtocol liftStaProtocol = new LiftStaProtocol(); liftStaProtocol.setStaNo(sta.getStaNo());//站点号 liftStaProtocol.setLev(sta.getLev());//站点楼层 String locNo = Utils.getLocNo(this.slave.getStaRow(), this.slave.getStaBay(), sta.getLev()); liftStaProtocol.setLocNo(locNo);//站点库位号 liftStaProtocol.setLiftNo(sta.getLiftNo());//提升机号 liftStaProtocols.add(liftStaProtocol); } } @Override public void run() { News.info("{}号提升机线程启动", slave.getId()); this.connect(); while (true) { try { read(); Thread.sleep(500); execute(); } catch (Exception e) { e.printStackTrace(); } } } private void execute() { LiftAction liftAction = SpringUtils.getBean(LiftAction.class); if (liftAction == null) { return; } Object object = redisUtil.get(RedisKeyType.LIFT_FLAG.key + slave.getId()); if (object == null) { return; } Integer taskNo = Integer.valueOf(String.valueOf(object)); if (taskNo != 0) { //存在任务需要执行 boolean result = liftAction.executeWork(slave.getId(), taskNo); } } @Override public List getLiftStaProtocols() { return this.liftStaProtocols; } private void read() { try { readStatus(); //提升机处于运行状态,将标记置为true if (liftProtocol.getRun()) { liftProtocol.setPakMk(true); } } catch (Exception e) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】读取提升机状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); } } private void readStatus() { try { //获取提升机数据 OperateResultExOne result1 = siemensS7Net.Read("DB82.4.0", (short) 10); if (result1.IsSuccess) { if (null == liftProtocol) { liftProtocol = new LiftProtocol(); liftProtocol.setLiftNo(slave.getId()); liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); InnerLiftExtend innerLiftExtend = new InnerLiftExtend(); liftProtocol.setExtend(innerLiftExtend); } //----------读取提升机状态----------- //读取4.0-4.7数据 boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 1); //读取5.0-5.7数据 boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result1.Content, 1, 1); //模式 liftProtocol.setModel(status1[0]); //忙闲 liftProtocol.setRun(!status1[1]); //前超限 liftProtocol.setFrontOverrun(status1[4]); //后超限 liftProtocol.setBackOverrun(status1[5]); //左超限 liftProtocol.setLeftOverrun(status1[6]); //右超限 liftProtocol.setRightOverrun(status1[7]); //超高 liftProtocol.setOverHeight(status2[0]); //超重 liftProtocol.setOverWeight(status2[1]); //有托盘 liftProtocol.setHasTray(status2[5]); //有小车 liftProtocol.setHasCar(status2[6]); //设备故障 liftProtocol.setErrorCode(status2[7]?"1":"0"); //目的地址 liftProtocol.setDistAddress(siemensS7Net.getByteTransform().TransInt16(result1.Content, 4)); //已完成任务号 liftProtocol.setCompleteTaskNo(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result1.Content, 6))); //当前楼层 short lev = siemensS7Net.getByteTransform().TransInt16(result1.Content, 8); liftProtocol.setLev((int) lev); //************补充扩展字段************* InnerLiftExtend liftExtend = (InnerLiftExtend) liftProtocol.getExtend(); //任务号 liftExtend.setLiftTaskNo(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result1.Content, 2))); liftProtocol.setExtend(liftExtend); boolean ready = true; if (!liftProtocol.getModel() || liftProtocol.getRun()) { ready = false; } liftProtocol.setReady(ready);//就绪状态 }else { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】{1}读取提升机状态信息失败", DateUtils.convert(new Date()), slave.getId())); throw new CoolException(MessageFormat.format( "读取提升机状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); } Thread.sleep(200); //获取提升机站点数据 OperateResultExOne result2 = siemensS7Net.Read("DB82.14.0", (short) (10 * liftStaProtocols.size())); if (result1.IsSuccess) { for (int i = 0; i < this.liftStaProtocols.size(); i++) { LiftStaProtocol liftStaProtocol = liftStaProtocols.get(i); int i1 = 0 + (i * 10); int i2 = 1 + (i * 10); //读取x4.0-x4.7数据 boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result2.Content, i1, 1); //读取x5.0-x5.7数据 boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result2.Content, i2, 1); //模式 liftStaProtocol.setModel(status1[0]); //忙闲 liftStaProtocol.setBusy(!status1[1]); //有托盘 liftStaProtocol.setHasTray(status1[2]); //前超限 liftStaProtocol.setFrontOverrun(status1[4]); //后超限 liftStaProtocol.setBackOverrun(status1[5]); //左超限 liftStaProtocol.setLeftOverrun(status1[6]); //右超限 liftStaProtocol.setRightOverrun(status1[7]); //超高 liftStaProtocol.setOverHeight(status2[0]); //超重 liftStaProtocol.setOverWeight(status2[1]); //有小车 liftStaProtocol.setHasCar(status2[6]); //设备故障 liftStaProtocol.setDeviceError(status2[7]); //任务号 liftStaProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 2)); //已完成任务号 liftStaProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 6)); } } if (System.currentTimeMillis() - liftProtocol.getDeviceDataLog() > 1000 * 5) { //采集时间超过5s,保存一次数据记录 //保存数据记录 DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class); DeviceDataLog deviceDataLog = new DeviceDataLog(); deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result1.Content)); deviceDataLog.setWcsData(JSON.toJSONString(liftProtocol)); deviceDataLog.setType("lift"); deviceDataLog.setDeviceNo(slave.getId()); deviceDataLog.setCreateTime(new Date()); deviceDataLogService.insert(deviceDataLog); //更新采集时间 liftProtocol.setDeviceDataLog(System.currentTimeMillis()); } //将提升机状态保存至数据库 BasLiftService basLiftService = SpringUtils.getBean(BasLiftService.class); BasLift basLift = basLiftService.selectOne(new EntityWrapper() .eq("lift_no", slave.getId())); if (basLift == null) { basLift = new BasLift(); //提升机号 basLift.setLiftNo(liftProtocol.getLiftNo()); basLift.setStatus(1); basLiftService.insert(basLift); } //任务号 basLift.setWrkNo(liftProtocol.getTaskNo()); //修改时间 basLift.setUpdateTime(new Date()); //设备状态 basLift.setDeviceStatus(JSON.toJSONString(liftProtocol)); if (basLiftService.updateById(basLift)) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), liftProtocol.getLiftNo())); } } catch (Exception e) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】读取提升机状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); } } @Override public LiftProtocol getStatus() { return getStatus(true); } @Override public LiftProtocol getStatus(boolean clone) { if (this.liftProtocol == null) { return null; } return clone ? this.liftProtocol.clone() : this.liftProtocol; } @Override public CommandResponse move(LiftCommand command) { return write(command); } @Override public CommandResponse palletInOut(LiftCommand command) { return write(command); } private CommandResponse write(LiftCommand command) { CommandResponse response = new CommandResponse(false); if (null == command) { News.error("提升机写入命令为空"); response.setMessage("提升机写入命令为空"); return response; } List shorts = JSON.parseArray(command.getBody(), Short.class); short[] array = new short[shorts.size()];//获取命令报文 for (int i = 0; i < shorts.size(); i++) { array[i] = shorts.get(i); } if (command.getTaskNo() != null) { array[3] = command.getTaskNo().shortValue(); } OperateResult result = siemensS7Net.Write("DB83.0", array); if (result != null && result.IsSuccess) { liftProtocol.setSendTime(System.currentTimeMillis());//指令下发时间 News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); response.setMessage(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); response.setResult(true); return response; } else { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数:{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); response.setMessage(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数:{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); return response; } } @Override public CommandResponse lock(LiftCommand command) { return new CommandResponse(true); } @Override public CommandResponse unlock(LiftCommand command) { return new CommandResponse(true); } @Override public CommandResponse reset(LiftCommand command) { return new CommandResponse(false); } @Override public boolean isIdle() { // 判断提升机是否自动、就绪、空闲 if (this.liftProtocol.getModel() && this.liftProtocol.getTaskNo() == 0 && !this.liftProtocol.getRun() && this.liftProtocol.getReady() && this.liftProtocol.getPakMk() && this.liftProtocol.getErrorCode().equals("0") && (this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.IDLE) || this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.WAITING)) ) { return true; } return false; } @Override public boolean isDeviceIdle() { return isDeviceIdle(null); } @Override public boolean isDeviceIdle(ExecuteSupport support) { if (null != support) { Boolean judgement = support.judgement(); if (judgement != null && !judgement) { return true; } } // 判断提升机是否自动、就绪、空闲 if (this.liftProtocol.getModel() && !this.liftProtocol.getRun() && this.liftProtocol.getReady() && this.liftProtocol.getErrorCode().equals("0") ) { return true; } return false; } @Override public synchronized boolean setProtocolStatus(LiftProtocolStatusType status) { this.liftProtocol.setProtocolStatus(status); return true; } @Override public synchronized boolean setSyncTaskNo(Integer taskNo) { this.liftProtocol.setTaskNo(taskNo); return true; } @Override public boolean isLock(ExecuteSupport support) { if (support != null) { return support.judgement(); } return true; } @Override public int generateDeviceTaskNo(int taskNo, ForkLiftTaskModeType type) { int deviceTaskNo = taskNo; try { CommonService commonService = SpringUtils.getBean(CommonService.class); deviceTaskNo = commonService.getWorkNo(8); } catch (Exception e) { return taskNo; } return deviceTaskNo; } @Override public String getLiftLocNo(int lev) { return Utils.getLocNo(slave.getRow(), slave.getBay(), lev); } @Override public String getLiftStandByLocNo(int lev, boolean in) { if (in) { return Utils.getLocNo(slave.getStandByInRow(), slave.getStandByInBay(), lev); } return Utils.getLocNo(slave.getStandByOutRow(), slave.getStandByOutBay(), lev); } @Override public List getLiftStaNodes(int lev) { List targetNodes = new ArrayList<>(); List list = liftNodeMap.get(lev); NavigateNode targetNode = NavigatePositionConvert.locNoToNode(list.get(0));//目标节点 NavigateNode targetLastNode = NavigatePositionConvert.locNoToNode(list.get(1));//目标节点前一站 targetNodes.add(targetNode); targetNodes.add(targetLastNode); return targetNodes; } @Override public Integer getLevToStaNo(int lev) { return liftLevMap.get(lev); } @Override public List getMoveCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) { /** * 任务类型 1=移托盘;升降机将源站台托盘移到目标站台 2=换层,升降机移到目标层,等待 3=入库托盘,升降机将源站台托盘移到目标层数; 4=出库托盘,升降机将源站台托盘移到目标站台 */ short taskMode = 2; Integer sourceData = liftLevMap.get(sourceLev); Integer targetData = liftLevMap.get(targetLev); // 开始任务 short[] array = new short[4]; //任务类型 array[0] = taskMode; //源站台编号 array[1] = sourceData.shortValue(); //目标站台编号 array[2] = targetData.shortValue(); //任务号 array[3] = taskNo.shortValue(); LiftCommand command = new LiftCommand(); command.setLiftNo(slave.getId()); command.setBody(JSON.toJSONString(array)); command.setMode(mode.id); command.setOriginLev(sourceLev); command.setTargetLev(targetLev); ArrayList list = new ArrayList<>(); list.add(command); return list; } @Override public List getMoveWithShuttleCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) { /** * 任务类型 1=移托盘;升降机将源站台托盘移到目标站台 2=换层,升降机移到目标层,等待 3=入库托盘,升降机将源站台托盘移到目标层数; 4=出库托盘,升降机将源站台托盘移到目标站台 5=车和托盘升降 */ short taskMode = 5; Integer sourceData = liftLevMap.get(sourceLev); Integer targetData = liftLevMap.get(targetLev); // 开始任务 short[] array = new short[4]; //任务类型 array[0] = taskMode; //源站台编号 array[1] = sourceData.shortValue(); //目标站台编号 array[2] = targetData.shortValue(); //任务号 array[3] = taskNo.shortValue(); LiftCommand command = new LiftCommand(); command.setLiftNo(slave.getId()); command.setBody(JSON.toJSONString(array)); command.setMode(mode.id); command.setOriginLev(sourceLev); command.setTargetLev(targetLev); ArrayList list = new ArrayList<>(); list.add(command); return list; } @Override public List getPalletInCommand(Integer taskNo, Integer sourceLev, Integer targetLev) { /** * 任务类型 1=移托盘;升降机将源站台托盘移到目标站台 2=换层,升降机移到目标层,等待 3=入库托盘,升降机将源站台托盘移到目标层数; 4=出库托盘,升降机将源站台托盘移到目标站台 */ short taskMode = 3; // 开始任务 short[] array = new short[4]; //任务类型 array[0] = taskMode; //源站台编号 array[1] = sourceLev.shortValue(); //目标站台编号 array[2] = targetLev.shortValue(); //任务号 array[3] = taskNo.shortValue(); LiftCommand command = new LiftCommand(); command.setLiftNo(slave.getId()); command.setBody(JSON.toJSONString(array)); command.setMode(LiftCommandModeType.PALLET_IN.id); command.setOriginLev(sourceLev); command.setTargetLev(targetLev); ArrayList list = new ArrayList<>(); list.add(command); return list; } @Override public List getPalletOutCommand(Integer taskNo, Integer sourceLev, Integer targetLev) { /** * 任务类型 1=移托盘;升降机将源站台托盘移到目标站台 2=换层,升降机移到目标层,等待 3=入库托盘,升降机将源站台托盘移到目标层数; 4=出库托盘,升降机将源站台托盘移到目标站台 */ short taskMode = 4; // 开始任务 short[] array = new short[4]; //任务类型 array[0] = taskMode; //源站台编号 array[1] = sourceLev.shortValue(); //目标站台编号 array[2] = targetLev.shortValue(); //任务号 array[3] = taskNo.shortValue(); LiftCommand command = new LiftCommand(); command.setLiftNo(slave.getId()); command.setBody(JSON.toJSONString(array)); command.setMode(LiftCommandModeType.PALLET_OUT.id); command.setOriginLev(sourceLev); command.setTargetLev(targetLev); ArrayList list = new ArrayList<>(); list.add(command); return list; } @Override public List getLockCommand(Integer taskNo, Boolean lock) { return null; } @Override public List getShuttleSignalCommand(Integer taskNo, Boolean signal) { return null; } @Override public boolean connect() { boolean result = false; //-------------------------提升机连接方法------------------------// siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.LIFT.offer(MessageFormat.format( "【{0}】提升机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.info("提升机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("提升机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); //-------------------------提升机连接方法------------------------// return result; } @Override public void close() { siemensS7Net.ConnectClose(); } /** * 扩展字段 */ @Data private class InnerLiftExtend { /** * 提升机内部工作号 */ private String liftTaskNo; } }