package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos1 = new ArrayList() {{ add(1001);add(1002);add(1003);add(1004);add(1005); add(1006);add(1007);add(1008);add(1009);add(1010); add(1011);add(1012);add(1013);add(1014);add(1015); add(1016);add(1017);add(1018);add(1019);add(1020); add(1021);add(1022);add(1023);add(1024);add(1025); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(2001);add(2002);add(2101);add(2102);add(2301);add(2302); add(2303);add(2304);add(2305);add(2306);add(2003);add(2004);add(2005); add(2006);add(2103);add(2104);add(2105);add(2106);add(2107); }}; public static final ArrayList staNos3 = new ArrayList() {{ add(5001);add(5002); }}; public static final ArrayList staNos4 = new ArrayList() {{ add(4007); }}; public static final ArrayList staNos5 = new ArrayList() {{ add(4016); }}; public static final ArrayList staNos6 = new ArrayList() {{ add(2007);add(2008);add(2009);add(2010);add(2011);add(2012);add(2013); add(2108);add(2109);add(2110);add(2111);add(2112);add(2113);add(2114); add(2401);add(2402);add(2403); }}; public static final ArrayList staNos7 = new ArrayList() {{ add(3001);add(3002);add(3003);add(3004);add(3005);add(3006);add(3007); add(3008);add(3009);add(3010);add(3011);add(3012); }}; public static final ArrayList writeStaNos1 = new ArrayList() {{ add(1001);add(1002);add(1003);add(1004);add(1005); add(1006);add(1007);add(1008);add(1009);add(1010); add(1011);add(1012);add(1013);add(1014);add(1015); add(1016);add(1017);add(1018);add(1019);add(1020); add(1021);add(1022);add(1023);add(1024);add(1025); }}; public static final ArrayList writeStaNos2 = new ArrayList() {{ add(2001);add(2002);add(2101);add(2102);add(2301);add(2302); add(2303);add(2304);add(2305);add(2306);add(2003);add(2004);add(2005); add(2006);add(2103);add(2104);add(2105);add(2106);add(2107); }}; public static final ArrayList writeStaNos3 = new ArrayList() {{ add(5001);add(5002); }}; public static final ArrayList writeStaNos4 = new ArrayList() {{ add(4007); }}; public static final ArrayList writeStaNos5 = new ArrayList() {{ add(4016); }}; public static final ArrayList writeStaNos6 = new ArrayList() {{ add(2007);add(2008);add(2009);add(2010);add(2011);add(2012);add(2013); add(2108);add(2109);add(2110);add(2111);add(2112);add(2113);add(2114); add(2401);add(2402);add(2403); }}; public static final ArrayList writeStaNos7 = new ArrayList() {{ add(3001);add(3002);add(3003);add(3004);add(3005);add(3006);add(3007); add(3008);add(3009);add(3010);add(3011);add(3012); }}; public static final ArrayList errorStaNos1 = new ArrayList() {{ add(1002);add(1012); }}; public static final ArrayList errorStaNos2 = new ArrayList() {{ add(2107); }}; public static final ArrayList errorStaNos4 = new ArrayList() {{ add(3007);add(3012); }}; public static final ArrayList errorStaNos7 = new ArrayList() {{ add(3006);add(3007); }}; /** * 条码数量 */ private int barcodeSize = 2; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf1F1 = IoModeType.NONE; public IoModeType ioModeOf1F2 = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; case 3: return staNos3; case 4: return staNos4; case 5: return staNos5; case 6: return staNos6; case 7: return staNos7; default: throw new CoolException("获取站点失败!"); } } private ArrayList getWriteStaNo() { switch (slave.getId()) { case 1: return writeStaNos1; case 2: return writeStaNos2; case 3: return writeStaNos3; case 4: return writeStaNos4; case 5: return writeStaNos5; case 6: return writeStaNos6; case 7: return writeStaNos7; default: throw new CoolException("获取站点失败!"); } } private ArrayList getErrorStaNo() { switch (slave.getId()) { case 1: return errorStaNos1; case 2: return errorStaNos2; case 4: return errorStaNos4; case 7: return errorStaNos7; default: throw new CoolException("获取站点失败!"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: switch (slave.getId()){ case 1: case 6: case 7: read();break; case 2: read10();break; case 3: read30();break; case 4: read33();break; case 5: read55();break; } break; // 写数据 ID+目标站 case 2: switch (slave.getId()){ case 1: case 3: case 6: case 7: write((StaProtocol)task.getData());break; case 2: write10((StaProtocol)task.getData());break; } break; // 写数据 ID+目标站 2106特供 case 3: switch (slave.getId()){ case 2: write2106((StaProtocol)task.getData());break; } break; default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4 )); // 目标站 } } Thread.sleep(200); OperateResultExOne result1 = null; result1 = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8)); if (result1.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*8+6, 2); StaProtocol staProtocol = station.get(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 staProtocol.setEmptyOutPalletRequire(status[8]); // 空托盘可出需求信号 staProtocol.setEmptyInPalletRequire(status[9]); // 空托盘可入需求信号 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } // 条码扫描器 if(slave.getId() == 1) { Thread.sleep(200); OperateResultExOne result2 = null; result2 = siemensS7Net.Read("DB101.208.0", (short) (barcodeSize * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } } else if (slave.getId() == 7) { Thread.sleep(200); OperateResultExOne result2 = null; result2 = siemensS7Net.Read("DB101.104.0", (short) (barcodeSize * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 4); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } } if (slave.getId() ==1){ //报警信息 Thread.sleep(200); OperateResultExOne result3 = null; result3 = siemensS7Net.Read("DB101.200.0", (short) (getErrorStaNo().size() * 4)); if (result3.IsSuccess) { for (int i = 0; i < getErrorStaNo().size(); i++) { Integer siteId = getErrorStaNo().get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); // staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 库位高度 boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, i*4+2, 1); staProtocol.setFrontErr(status[0]); staProtocol.setBackErr(status[1]); staProtocol.setHighErr(status[2]); staProtocol.setLeftErr(status[3]); staProtocol.setRightErr(status[4]); staProtocol.setWeightErr(status[5]); staProtocol.setBarcodeErr(status[6]); } } } else if (slave.getId() == 7) { //报警信息 Thread.sleep(200); OperateResultExOne result3 = null; OperateResultExOne result37new = null; result3 = siemensS7Net.Read("DB101.96.0", (short) (getErrorStaNo().size() * 4)); result37new = siemensS7Net.Read("DB101.120", (short) 8); if (result3.IsSuccess) { for (int i = 0; i < getErrorStaNo().size(); i++) { Integer siteId = getErrorStaNo().get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); // staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 库位高度 boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, i*4+2, 1); staProtocol.setFrontErr(status[0]); staProtocol.setBackErr(status[1]); staProtocol.setHighErr(status[2]); staProtocol.setLeftErr(status[3]); staProtocol.setRightErr(status[4]); staProtocol.setWeightErr(status[5]); staProtocol.setBarcodeErr(status[6]); } } if (result37new.IsSuccess) { StaProtocol staProtocol11 = station.get(3011); StaProtocol staProtocol06 = station.get(3006); short a11171 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 0); short a11172 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 2); short a11173 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 4); short a11174 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 6); staProtocol11.setStaNoEnd(a11173); staProtocol11.setBan(a11171==1); staProtocol06.setStaNoEnd(a11174); staProtocol06.setBan(a11172==1); } } if (result.IsSuccess && !Cools.isEmpty(result1) && result1.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } private void read10() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 12 + 78)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 12)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*12 + 4 )); // 目标站 if (staProtocol.getSiteId() == 2106){ staProtocol.setMatnr(siemensS7Net.getByteTransform().TransString(result.Content, 284,22,"UTF-8")); // 目标站 } // staProtocol.setMatnr(""); // 目标站 } } Thread.sleep(200); OperateResultExOne result1 = null; result1 = siemensS7Net.Read("DB101.10", (short) (getStaNo().size() * 12)); if (result1.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*12, 2); StaProtocol staProtocol = station.get(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 staProtocol.setEmptyOutPalletRequire(status[8]); // 空托盘可出需求信号 staProtocol.setEmptyInPalletRequire(status[9]); // 空托盘可入需求信号 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } OperateResultExOne readBatch = siemensS7Net.Read("DB101.240", (short) 20); if (readBatch.IsSuccess){ String batch = siemensS7Net.getByteTransform().TransString(readBatch.Content, 0, 20, "UTF-8"); for (int i = 0; i < 1; i++) { StaProtocol staProtocol = station.get(2106); staProtocol.setBatch(batch); } } OperateResultExOne readWeight = siemensS7Net.Read("DB101.260", (short) 2); if (readWeight.IsSuccess){ Short weight = siemensS7Net.getByteTransform().TransInt16(readWeight.Content,0); for (int i = 0; i < 1; i++) { StaProtocol staProtocol = station.get(2102); staProtocol.setWeight(weight); } } // 条码扫描器 if(slave.getId() == 2) { Thread.sleep(200); OperateResultExOne result2 = null; result2 = siemensS7Net.Read("DB101.232.0", (short) (8)); if (result2.IsSuccess) { for (int i = 0; i < 1; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 3); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } } if (result.IsSuccess && !Cools.isEmpty(result1) && result1.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } private void read30() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8)); result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size()*4)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*4, 1); short count = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2); StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setForce(status[4]); staProtocol.setAmount(count); staProtocol.setLow(true); if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } private void read33() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8)); result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size()*82)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*4, 1); short tongType = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2); // String matnr = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 4,20, "UTF-8"); short amount = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 8); String batch = siemensS7Net.getByteTransform().TransString(result.Content, i * 4+10, 20, "UTF-8"); short staEnd = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 30); short ban = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 32); Integer w1 = siemensS7Net.getByteTransform().TransInt32(result.Content, i * 4 + 34); String orderNo = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 38,22, "UTF-8"); String matnr = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 60,22, "UTF-8"); StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setEmptyOutPalletRequire(status[3]); staProtocol.setMatnr(matnr); staProtocol.setTongType(tongType); staProtocol.setBatch(batch); staProtocol.setAmount(amount); staProtocol.setAnfme(Double.valueOf(amount)); staProtocol.setAnfme2(Double.valueOf(amount)); int i1 = w1 / 100; staProtocol.setWeight1((double) i1); // staProtocol.setWeight2(w2); // staProtocol.setWeight3(w3); // staProtocol.setWeight4(w4); staProtocol.setStaNoEnd(staEnd); staProtocol.setBan(ban == 1); staProtocol.setLow(true); if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } private void read55() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8)); result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size()*78)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*4, 1); // short tongType = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2); short amount = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 6); String batch = siemensS7Net.getByteTransform().TransString(result.Content,i * 4+ 8, 20, "UTF-8"); short ban = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 28); Integer w1 = siemensS7Net.getByteTransform().TransInt32(result.Content, i * 4 + 30); String orderNo = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 34,22, "UTF-8"); String matnr = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 56,22, "UTF-8"); StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setEmptyOutPalletRequire(status[3]); staProtocol.setMatnr(matnr); staProtocol.setAmount(amount); staProtocol.setBatch(batch); staProtocol.setLow(true); int i1 = w1 / 100; staProtocol.setWeight1((double) i1); staProtocol.setBan(ban == 1); if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getWriteStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo().intValue()); // 工作号 Thread.sleep(500); OperateResult write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo()); // 目标站 if (!write.IsSuccess || !write1.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write10(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getWriteStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = siemensS7Net.Write("DB100." + index*10, staProtocol.getWorkNo().intValue()); // 工作号 OperateResult write1 = siemensS7Net.Write("DB100." + (index*10+4), staProtocol.getStaNo()); // 目标站 OperateResult write2 = siemensS7Net.Write("DB100." + (index*10+6), staProtocol.getMatnr()); // 目标站 if (!write.IsSuccess || !write1.IsSuccess || !write2.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write2106(StaProtocol staProtocol) throws InterruptedException { OperateResult write = siemensS7Net.Write("DB100.210", (short) 2); // 条码重复回退 if (!write.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { log.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { // System.out.println(staNos.indexOf(129)); // System.out.println(staNos.size()); // for (int i = 0; i