package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaError1; import com.zy.core.model.protocol.StaProtocol; import com.zy.entity.BasDevp; import com.zy.service.BasDevpService; import com.zy.utils.News; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.*; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private StaError1 staError1; public static final ArrayList staNos = new ArrayList() {{ add(1001);add(1002);add(1004);add(1005);add(1006);add(1007);add(1008);add(1009);add(1010);add(1011);add(1012); add(1041);add(1042);add(1043);add(1013);add(1014);add(1015);add(1016);add(1017);add(1018);add(1019);add(1020); add(1034);add(1035);add(1036);add(1038);add(1039);add(1040); add(1022);add(1023);add(1024);add(1025);add(1026);add(1027);add(1028);add(1030);add(1031);add(1032);add(1033); add(1044);add(1045);add(1046);add(1047);add(1049);add(1050);add(1051);add(1052);add(1053);add(1054);add(1056);add(1057); add(1061);add(1063);add(1064);add(1065);add(1066);add(1067);add(1068);add(1073);add(1074);add(1075);add(1077);add(1078);add(1079); add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087);add(1088);add(1089);add(1090); add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102);add(1103);add(1104); add(1105);add(1106);add(1107); }}; public static final ArrayList BarcodeList = new ArrayList() {{ add(1); add(2); }}; public static final ArrayList staNosErrList = new ArrayList() {{ add(101); add(103); }}; // 罐装线要桶标识 private volatile Map wantBucketFlag = new HashMap<>(); /** * 条码数量 */ private int barcodeSize = 2; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf101 = IoModeType.NONE; public IoModeType ioModeOf103 = IoModeType.NONE; public IoModeType ioModeOf305 = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; // public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { return staNos; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); // log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { ArrayList staNos = getStaNo(); // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { wantBucketFlag.clear(); //todo 读取罐装线PLC要桶标识 wantBucketFlag.put(1,"IBC"); // 读一楼连续8个站点 OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (8*8)); if (result.IsSuccess) { for (int i = 0; i < 8; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } // 条码扫描器 OperateResultExOne barcodeResult = siemensS7Net.Read("DB101.1672", (short) ((BarcodeList.size()+1) * 8)); // 不连续 if (barcodeResult.IsSuccess) { for (int i = 0; i < BarcodeList.size(); i++) { String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*16,8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, BarcodeList.get(i)); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } // 外形检测 OperateResultExOne resultErr = siemensS7Net.Read("DB101.1652", (short) ((staNosErrList.size()+1)*4)); // 不连续,多读中间一个 if (resultErr.IsSuccess){ for (int i = 0;i resultErr2 = siemensS7Net.Read("DB101.3312", (short) (8*2)); if (resultErr2.IsSuccess) { for (int i = 0; i < 8; i++) { boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*2 + 1, 1); StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号 staProtocol.setBreakerErr(status[0]); staProtocol.setInfraredErr(status[1]); staProtocol.setOutTimeErr(status[2]); staProtocol.setSeizeSeatErr(status[3]); staProtocol.setWrkYgoodsN(status[4]); staProtocol.setInverterErr(status[5]); staProtocol.setContactErr(status[6]); staProtocol.setUpcontactErr(status[7]); } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } int address = -1; switch (staProtocol.getSiteId()) { case 100: address = 0; break; case 101: address = 4; break; case 102: address = 8; break; case 103: address = 12; break; case 104: address = 16; break; case 105: address = 20; break; case 106: address = 24; break; case 107: address = 28; break; case 200: address = 400; break; case 201: address = 404; break; case 202: address = 408; break; case 203: address = 412; break; case 210: address = 440; break; case 300: address = 800; break; case 301: address = 804; break; case 302: address = 808; break; case 303: address = 812; break; case 304: address = 816; break; case 305: address = 820; break; default: } if(address == -1) { throw new CoolException("写入站点异常:" + staProtocol.getSiteId()); } OperateResult write; OperateResult write1; //任务下发次数 int writeCount = 0; do { write1 = siemensS7Net.Write("DB100." + (address+2), staProtocol.getStaNo()); // 目标站 write = siemensS7Net.Write("DB100." + address, staProtocol.getWorkNo().shortValue()); // 工作号 Thread.sleep(200); if(write.IsSuccess && write1.IsSuccess){ break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } }while (writeCount<5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) throws Exception { DevpSlave slave = new DevpSlave(); slave.setIp("10.10.10.18"); SiemensDevpThread devpThread = new SiemensDevpThread(slave); devpThread.connect(); devpThread.read(); // // 写 // StaProtocol staProtocol = devpThread.getStation().get(1); // staProtocol.setWorkNo((short) 232); // staProtocol.setStaNo((short) 6); // staProtocol.setAutoing(true); // staProtocol.setEmptyMk(true); // staProtocol.setInEnable(true); // devpThread.write(staProtocol); // System.out.println("----------------------------------------"); // // 读 // devpThread.read(); // System.out.println(JSON.toJSONString(devpThread.station)); } }