package com.zy.core.thread; import HslCommunication.Core.Transfer.DataFormat; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.ModBus.ModbusTcpNet; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasLift; import com.zy.asrs.entity.BasLiftOpt; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.mapper.WrkMastMapper; import com.zy.asrs.service.BasLiftOptService; import com.zy.asrs.service.BasLiftService; import com.zy.asrs.utils.Utils; import com.zy.common.utils.CommonUtils; import com.zy.common.utils.RedisUtil; import com.zy.core.DevpThread; import com.zy.core.News; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.LiftSlave; import com.zy.core.model.Task; import com.zy.core.model.command.*; import com.zy.core.model.protocol.LiftProtocol; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; /** * 提升机线程 */ @Data @Slf4j public class LiftThread implements Runnable, ThreadHandler { private SiemensS7Net siemensS7Net; private LiftSlave slave; private LiftProtocol liftProtocol; private RedisUtil redisUtil; public LiftThread(LiftSlave slave,RedisUtil redisUtil) { this.slave = slave; this.redisUtil = redisUtil; } @Override public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Lift, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写入数据 case 2: write((LiftCommand) task.getData()); break; //分配任务 case 3: assignWork((LiftAssignCommand) task.getData()); break; default: break; } Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; //-------------------------提升机连接方法------------------------// siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.CRN.offer(MessageFormat.format( "【{0}】提升机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.info("提升机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】提升机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("提升机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); //-------------------------提升机连接方法------------------------// return result; } @Override public void close() { siemensS7Net.ConnectClose(); } private void read() { try { readStatus(); //提升机处于运行状态,将标记置为true if (liftProtocol.getBusy()) { liftProtocol.setPakMk(true); } //提升机处于未运行、就绪、标记true、有任务号 if (!liftProtocol.getBusy() && liftProtocol.getPakMk() && liftProtocol.getTaskNo() != 0) { //还有未完成的命令 executeWork(liftProtocol.getTaskNo()); } } catch (Exception e) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); } } private void readStatus() { try { OperateResultExOne result = siemensS7Net.Read("M100.0", (short) 28); if (result.IsSuccess) { if (null == liftProtocol) { liftProtocol = new LiftProtocol(); liftProtocol.setLiftNo(slave.getId().shortValue()); } //----------读取提升机状态----------- //获取数据 byte[] content = result.Content; //模式 liftProtocol.setModel(siemensS7Net.getByteTransform().TransBool(content, 0)); //忙闲 liftProtocol.setBusy(siemensS7Net.getByteTransform().TransBool(content, 1)); //前超限 liftProtocol.setFrontOverrun(siemensS7Net.getByteTransform().TransBool(content, 7)); //后超限 liftProtocol.setBackOverrun(siemensS7Net.getByteTransform().TransBool(content, 8)); //左超限 liftProtocol.setLeftOverrun(siemensS7Net.getByteTransform().TransBool(content, 9)); //右超限 liftProtocol.setRightOverrun(siemensS7Net.getByteTransform().TransBool(content, 10)); //超高 liftProtocol.setOverHeight(siemensS7Net.getByteTransform().TransBool(content, 11)); //超重 liftProtocol.setOverWeight(siemensS7Net.getByteTransform().TransBool(content, 12)); //有托盘 liftProtocol.setHasTray(siemensS7Net.getByteTransform().TransBool(content, 16)); //有小车 liftProtocol.setHasCar(siemensS7Net.getByteTransform().TransBool(content, 17)); //设备故障 liftProtocol.setDeviceError(siemensS7Net.getByteTransform().TransBool(content, 18)); //任务号 liftProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(content, 19)); //任务地址 liftProtocol.setTaskAddress(siemensS7Net.getByteTransform().TransInt16(content, 21)); //目的地址 liftProtocol.setDistAddress(siemensS7Net.getByteTransform().TransInt16(content, 21)); //已完成任务号 liftProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(content, 23)); //当前楼层 liftProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(content, 25)); ///读取提升机状态-end //将提升机状态保存至数据库 BasLiftService liftService = SpringUtils.getBean(BasLiftService.class); BasLift basLift = liftService.selectById(liftProtocol.getLiftNo()); if (basLift == null) { basLift = new BasLift(); //提升机号 basLift.setLiftNo(slave.getId()); liftService.insert(basLift); } basLift.setStatus(liftProtocol.getProtocolStatus()); basLift.setWrkNo(liftProtocol.getTaskNo().intValue()); basLift.setUpdateTime(new Date()); basLift.setPakMk(liftProtocol.getPakMk()); basLift.setModel(liftProtocol.getModel()); basLift.setBusy(liftProtocol.getBusy()); basLift.setFrontOverrun(liftProtocol.getFrontOverrun()); basLift.setBackOverrun(liftProtocol.getBackOverrun()); basLift.setLeftOverrun(liftProtocol.getLeftOverrun()); basLift.setRightOverrun(liftProtocol.getRightOverrun()); basLift.setOverHeight(liftProtocol.getOverHeight()); basLift.setOverWeight(liftProtocol.getOverWeight()); basLift.setHasTray(liftProtocol.getHasTray()); basLift.setHasCar(liftProtocol.getHasCar()); basLift.setDeviceError(liftProtocol.getDeviceError()); basLift.setTaskAddress(liftProtocol.getTaskAddress().intValue()); basLift.setDistAddress(liftProtocol.getDistAddress().intValue()); basLift.setCompleteTaskNo(liftProtocol.getCompleteTaskNo().intValue()); basLift.setLev(liftProtocol.getLev().intValue()); if (liftService.updateById(basLift)) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // log.info(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); } }else { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】{1}提升机plc状态信息失败", DateUtils.convert(new Date()), slave.getId())); throw new CoolException(MessageFormat.format( "提升机plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); } } catch (Exception e) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); } } private boolean write(LiftCommand command){ if (null == command) { News.error("提升机写入命令为空"); return false; } // command.setLiftNo(slave.getId().shortValue()); // short[] array = getCommandArr(command);//获取命令报文 // // try { // Thread.sleep(500);//命令下发前休眠 // } catch (InterruptedException e) { // throw new RuntimeException(e); // } // // OperateResult result = modbusTcpNet.Write("41088", array); // if (result != null && result.IsSuccess) { // News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); // OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); // // try { // Thread.sleep(500);//命令下发后休眠 // } catch (InterruptedException e) { // throw new RuntimeException(e); // } // // for (int i = 0; i < 5; i++) { // if (command.getRun().intValue() == 4 || command.getRun().intValue() == 5) { // break;//系统复位和链条停止转动不需要重发 // } // readStatus();//重新读取状态 // if (liftProtocol.getRunning()) { // break; // } // // //判断是否运行中,如不运行,重新下发命令 // result = modbusTcpNet.Write("41088", array); // News.info("提升机命令下发[id:{}] >>>>> {},次数:{}", slave.getId(), JSON.toJSON(command), i); // OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2},次数:{}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command), i)); // try { // Thread.sleep(300);//命令下发后休眠 // } catch (InterruptedException e) { // throw new RuntimeException(e); // } // } // return true; // } else { // OutputQueue.LIFT.offer(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数:{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); // News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); // return false; // } return true; } //获取命令报文 private short[] getCommandArr(LiftCommand command) { // 开始任务 short[] array = new short[30]; //开始运行 array[0] = command.getRun(); if (command.getDistPosition() != null) { //目标位置 array[1] = command.getDistPosition(); } if (command.getSpeed() != null) { //运行速度 array[2] = command.getSpeed(); } if (command.getHeight2() != null) { //二层高度设定 array[3] = command.getHeight2(); } if (command.getHeight3() != null) { //三层高度设定 array[4] = command.getHeight3(); } if (command.getHeight4() != null) { //四层高度设定 array[5] = command.getHeight4(); } if (command.getHeight5() != null) { //四层高度设定 array[6] = command.getHeight5(); } if (command.getLiftLockShortValue() != null) { //提升机锁定 array[29] = command.getLiftLockShortValue(); } if (array[2] == 0) { // 开始任务 short[] tmp = new short[2]; tmp[0] = array[0]; tmp[1] = array[1]; array = tmp; } return array; } //分配任务 private void assignWork(LiftAssignCommand assignCommand) { //手动模式指令 if (!assignCommand.getAuto()) { LiftCommand command = new LiftCommand(); //提升机当前楼层 Short lev = liftProtocol.getLev(); List commands = assignCommand.getCommands(); if (commands == null) { commands = new ArrayList(); } liftProtocol.setTaskNo(assignCommand.getTaskNo()); switch (assignCommand.getTaskMode()) { case 1://移动提升机 command = getLiftUpDownCommand(assignCommand.getLev());//获取提升机上升下降命令 break; case 3://无货正转 command = getLiftTurnCommand(3);//获取提升机转动命令 break; case 4://无货反转 command = getLiftTurnCommand(4);//获取提升机转动命令 break; case 5://有货正转 command = getLiftTurnCommand(1);//获取提升机转动命令 break; case 6://有货反转 command = getLiftTurnCommand(2);//获取提升机转动命令 break; case 7://链条停止 command = getLiftTurnCommand(5);//获取提升机转动命令 break; case 0://复位 command = getResetCommand();//获取复位命令 break; default: } commands.add(command); assignCommand.setCommands(commands); } LiftRedisCommand redisCommand = new LiftRedisCommand(); redisCommand.setLiftNo(assignCommand.getLiftNo());//提升机号 redisCommand.setWrkNo(assignCommand.getTaskNo());//工作号 redisCommand.setCommandStep(0);//命令执行步序 redisCommand.setAssignCommand(assignCommand);//命令 //任务数据保存到redis redisUtil.set("lift_wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand)); liftProtocol.setAssignCommand(assignCommand); liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING); //执行下发任务 executeWork(assignCommand.getTaskNo()); } //执行任务 private boolean executeWork(Short wrkNo) { //读取redis数据 if (wrkNo == null) { return false; } WrkMastMapper wrkMastMapper = SpringUtils.getBean(WrkMastMapper.class); Object o = redisUtil.get("lift_wrk_no_" + wrkNo); if (o == null) { return false; } LiftRedisCommand redisCommand = JSON.parseObject(o.toString(), LiftRedisCommand.class); List commands = redisCommand.getAssignCommand().getCommands(); //当前步序 int commandStep = redisCommand.getCommandStep(); //总步序 int size = commands.size(); LiftAssignCommand assignCommand = redisCommand.getAssignCommand(); // if (commandStep != 0) { // //判断上一条指令是否完成 // LiftCommand command = commands.get(commandStep - 1); // if (command.getRun().intValue() == 1) { // //提升机升降命令 // if (command.getDistPosition().intValue() == liftProtocol.getPositionArrivalFeedback().intValue()) { // //提升机目标楼层和实际楼层相同,则认定命令完成 // command.setComplete(true); // } // } else if (command.getRun().intValue() == 2 || command.getRun().intValue() == 3) { // //无货正转,有货正转 // if (!liftProtocol.getForwardRotationFeedback()) { // //输送线正转反馈不在运行中,认定命令完成 // command.setComplete(true); // } // } else if (command.getRun().intValue() == 6 || command.getRun().intValue() == 7) { // //有货反转,无货反转 // if (!liftProtocol.getReverseFeedback()) { // //输送线反转反馈不在运行中,认定命令完成 // command.setComplete(true); // } // } else if (command.getRun().intValue() == 4) { // //输送线停止 // if (!liftProtocol.getForwardRotationFeedback() && !liftProtocol.getReverseFeedback()) { // //输送线正转反转都不在运行中,认定命令完成 // command.setComplete(true); // } // } // //任务数据保存到redis // redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); // // if (!command.getComplete()) { // //上一条任务未完成,禁止下发命令 // return false; // } // } //取出命令 LiftCommand command = commands.get(commandStep); if (command.getOperaStaNo() != null && command.getDevpId() != null) { //站点和输送线ID不为null,需要下发站点指令调度指定站点进行链条转动 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, command.getDevpId()); StaProtocol staProtocol = devpThread.getStation().get(command.getOperaStaNo().intValue()); staProtocol = staProtocol.clone(); if (!staProtocol.isLiftArrival()) {//链条转动条件,需要有提升机到位信号 liftProtocol.setPakMk(true); return false; } staProtocol.setWorkNo(wrkNo);//设置任务号 if (command.getStaNo() != null) { staProtocol.setStaNo(command.getStaNo());//设置目标站 } if (command.getRotationDire() != null) { staProtocol.setRotationDire(command.getRotationDire());//站点链条转动信号 } Integer devpId = command.getDevpId(); boolean result1 = MessageQueue.offer(SlaveType.Devp, devpId, new Task(3, staProtocol));//下发命令使输送线链条运转 } WrkMast wrkMast = wrkMastMapper.selectByWorkNo(wrkNo.intValue()); if (wrkMast != null) { if (wrkMast.getWrkSts() == 28) {//28.提升机搬运中 if (command.getRun().intValue() == 1 && command.getDistPosition().intValue() == LiftLevType.TWO.lev) { //提升机移动且位置是到输送线楼层,需要判断站点货物是否无物,提升机是否有物 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, command.getDevpId()); //工作档源库位楼层 int wrkMastLocNoLey = Utils.getLev(wrkMast.getSourceLocNo()); StaProtocol staProtocol = devpThread.getStation().get(Utils.levToOutInStaNo(wrkMastLocNoLey >= 2 ? wrkMastLocNoLey + 1 : wrkMastLocNoLey));//起始站点 //判断输送站点是否有物,只有无物情况才能继续调度提升机 if (staProtocol.isLoading()) { //有物禁止调度 return false; } } } } //下发命令 if (!write(command)) { News.error("提升机命令下发失败,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); return false; }else { News.info("提升机命令下发成功,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); //将标记置为false(防止重发) liftProtocol.setPakMk(false); //保存数据到数据库做流水 BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class); if (liftOptService != null) { short[] commandArr = getCommandArr(command);//获取命令报文 BasLiftOpt opt = new BasLiftOpt( redisCommand.getWrkNo().intValue(), redisCommand.getLiftNo().intValue(), new Date(), null, null, null, JSON.toJSONString(command), JSON.toJSONString(commandArr) ); liftOptService.insert(opt); } //判断数据是否执行完成 if (commandStep < size - 1) { //更新redis数据 //步序增加 commandStep++; redisCommand.setCommandStep(commandStep); //任务数据保存到redis redisUtil.set("lift_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); }else { //已执行完成 //删除redis redisUtil.del("lift_wrk_no_" + redisCommand.getWrkNo()); //对主线程抛出等待确认状态waiting liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING); News.info("提升机任务执行下发完成等待执行结束,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); } } return true; } /** * 获取提升机解锁命令 */ public LiftCommand getUnlockCommand(Short liftNo) { LiftCommand command = new LiftCommand(); command.setRun((short) 0); command.setLiftNo(liftNo); command.setLiftLock(false); return command; } /** * 获取复位命令 */ public LiftCommand getResetCommand() { LiftCommand command = new LiftCommand(); command.setRun((short) 5); command.setLiftLock(false); return command; } /** * 获取提升机上升下降命令 */ public LiftCommand getLiftUpDownCommand(Integer lev) { LiftCommand command = new LiftCommand(); command.setRun((short) 1);//升降 Short position = LiftLevType.getRealLev(lev);//获取提升机实际楼层数值 command.setDistPosition(position); // command.setSpeed((short) 200); // command.setHeight2((short) 180); // command.setHeight3((short) 1645); // command.setHeight4((short) (2 * 1645)); // command.setHeight5((short) (3 * 1645)); return command; } /** * 获取提升机上升下降命令 */ public LiftCommand getLiftUpDownCommand(Short liftNo, Short taskNo, Integer lev) { LiftCommand command = new LiftCommand(); Short position = LiftLevType.getRealLev(lev);//获取提升机实际楼层数值 command.setRun((short) 1);//升降 command.setLiftNo(liftNo);//提升机号 command.setTaskNo(taskNo);//任务号 command.setDistPosition(position);//目标楼层 // command.setSpeed((short) 200); // command.setHeight2((short) 180); // command.setHeight3((short) 1645); // command.setHeight4((short) 3290); // command.setHeight5((short) 4945); return command; } /** * 获取提升机转动命令,direction:1=》有货正转,2=》有货反转,3=>无货正转,4=>无货反转 */ public LiftCommand getLiftTurnCommand(Integer direction) { LiftCommand command = new LiftCommand(); Short run = 0; switch (direction) { case 1: run = 6;//有货正转 break; case 2: run = 3;//有货反转 break; case 3: run = 2;//无货正转 break; case 4: run = 7;//无货反转 break; case 5: run = 4;//链条停止 } command.setRun(run); return command; } /** * 获取提升机转动命令,direction:1=》有货正转,2=》有货反转 */ public LiftCommand getLiftTurnCommand(Short liftNo, Short taskNo, Integer direction) { LiftCommand command = new LiftCommand(); Short run = 0; switch (direction) { case 1: run = 6;//有货正转 break; case 2: run = 3;//有货反转 break; case 3: run = 2;//无货正转 break; case 4: run = 7;//无货反转 break; case 5: run = 4;//链条停止 } command.setRun(run); command.setLiftNo(liftNo);//提升机号 command.setTaskNo(taskNo);//任务号 return command; } /** * 初始化提升机 */ private void initLift() { this.connect(); if (null == liftProtocol) { liftProtocol = new LiftProtocol(); } } /******************************************************************************************/ /**************************************** 测试专用 *****************************************/ /*****************************************************************************************/ public static void main(String[] args) throws InterruptedException { LiftSlave slave = new LiftSlave(); slave.setId(1); slave.setIp("192.168.4.24"); slave.setPort(502); // LiftThread thread = new LiftThread(slave,); // thread.connect(); // thread.readStatus(); // // LiftCommand command = new LiftCommand(); // command.setRun((short) 1); // command.setDistPosition((short) 12); // command.setSpeed((short) 300); // command.setHeight2((short) 100); // command.setHeight3((short) 200); // command.setHeight4((short) 303); // command.setLiftLock(true); // thread.write(command); } }