package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.domain.enums.TaskStatusType; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.CommandInfo; import com.zy.asrs.entity.CommandInfoLog; import com.zy.asrs.entity.TaskWrk; import com.zy.asrs.service.*; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.CommandStatusType; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.Cycle; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos1 = new ArrayList() {{ add(1001); add(1002); add(1003); add(1004); add(1005); add(1006); add(1007); add(1008); add(1009); add(1010); add(1011); add(1012); add(1013); add(1014); add(1015); add(1016); add(1017); add(1018); add(1019); add(1020); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(2001); add(2002); add(2003); add(2004); add(2005); add(2006); add(2007); add(2008); add(2009); add(2010); add(2011); add(2012); add(2013); add(2014); add(2015); add(2016); add(2017); add(2018); add(2019); }}; public static final ArrayList staNos3 = new ArrayList() {{ add(1051); add(1052); add(1053); add(1054); add(1055); add(1056); add(1057); add(1058); }}; public static final ArrayList staNos4 = new ArrayList() {{ add(2051); add(2052); add(2053); add(2054); add(2055); add(2056); add(2057); add(2058); }}; /** * 条码数量 */ private int barcodeSize = 1; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; case 3: return staNos3; case 4: return staNos4; default: throw new CoolException("服务器异常"); } } public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol) task.getData()); read(); break; // 写数据 ID+目标站 case 4: writeCycle((StaProtocol) task.getData()); read(); break; /* case 3: write2((StaProtocol)task.getData()); read(); break;*/ default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { ArrayList staNos = getStaNo(); // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if (connect.IsSuccess) { result = true; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); // DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); // deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败"); initSite(); } siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2); staProtocol.setAutoing(status[0]); // staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 staProtocol.setCentre(status[8]); // 中库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } //条码 Thread.sleep(200); OperateResultExOne result2 = siemensS7Net.Read("DB101.840.0", (short) 8); if (result2.IsSuccess) { for (int i = 0; i < 1; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, slave.getId()); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //外形检测 OperateResultExOne resultErr1 = siemensS7Net.Read("DB101.802.0", (short) (barcodeSize * 1)); if (resultErr1.IsSuccess) { int sta = 0; switch (slave.getId()) { case 1: sta = 1014; break; case 2: sta = 2007; break; case 3: sta = 1052; break; case 4: sta = 2056; break; } StaProtocol staProtocol1 = station.get(sta); boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1); staProtocol1.setFrontErr(status1[0]); staProtocol1.setBackErr(status1[1]); staProtocol1.setHighErr(status1[2]); staProtocol1.setLeftErr(status1[3]); staProtocol1.setRightErr(status1[4]); staProtocol1.setWeightErr(status1[5]); staProtocol1.setBarcodeErr(status1[6]); } // OperateResultExOne resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4)); // if (resultErr.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // Integer siteId = staNos.get(i); // 站点编号 // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1); // StaProtocol staProtocol = station.get(siteId); // staProtocol.setBreakerErr(status[0]); // staProtocol.setInfraredErr(status[1]); // staProtocol.setOutTimeErr(status[2]); // staProtocol.setSeizeSeatErr(status[3]); // staProtocol.setWrkYgoodsN(status[4]); // staProtocol.setInverterErr(status[5]); // staProtocol.setContactErr(status[6]); // staProtocol.setUpcontactErr(status[7]); // // } // } // //RGV台车位置 // Thread.sleep(200); // OperateResultExOne result3 = siemensS7Net.Read("DB100.0",(short)4); // if (result3.IsSuccess) { // for (int i = 0; i < 2; i++) { // Integer siteId = i==0 ? 1 : 2; // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2))); //// String aa = staProtocol.getNearbySta(); //// System.out.println(siteId + "===>>" + staProtocol.getNearbySta()); // } // } // OperateResultExOne result2 = siemensS7Net.ReadInt16("DB200.0"); // if (result2.IsSuccess) { // this.ioMode = IoModeType.get(result2.Content); // } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.deleteDeviceError("devp", slave.getId()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败"); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void writeAgvOk(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if (staProtocol.getAgvTypeSign() == 0 || staProtocol.getAgvTypeSign() == 2) { //0取货 switch (staProtocol.getSiteId()) { case 100: index = 32; break; case 101: index = 34; break; case 102: index = 38; break; case 103: index = 40; break; case 104: index = 44; break; case 105: index = 46; break; case 106: index = 50; break; case 107: index = 52; break; default: return; } } else { switch (staProtocol.getSiteId()) { case 100: index = 30; break; case 102: index = 36; break; case 104: index = 42; break; case 106: index = 48; break; default: return; } } OperateResult write = null; //任务下发次数 int writeCount = 0; do { short textWrite = 1;// 任务完成 if (staProtocol.getAgvTypeSign() > 1) { textWrite = 0;// 任务复位 } write = siemensS7Net.Write("DB102." + index, textWrite); if (write.IsSuccess) { writeCount = 6; } else { writeCount++; log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } while (writeCount < 5); if (!write.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线取放货完成站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线取放货完成命令下发码垛完成 给输送线写任务完成 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } private void write(StaProtocol staProtocol) throws InterruptedException { if (staProtocol == null) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if (index == -1) { log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); return; } int writeCount = 0; // 任务下发尝试次数 boolean writeFlag = false; // 任务下发成功标记 String plcAddressWorkNo = "DB100." + index * 6; String plcAddressStaNo = "DB100." + (index * 6 + 4); Thread.sleep(100); while (writeCount < 5) { // **读取当前PLC状态,避免不必要的写入** OperateResultExOne readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int currentWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short currentStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); if (currentWorkNo == staProtocol.getWorkNo().intValue() && currentStaNo == staProtocol.getStaNo()) { log.info("站点 {} 当前状态已匹配,无需重复写入", staProtocol.getSiteId()); return; } } // **清零并确认** if (!clearPLCData(plcAddressWorkNo, plcAddressStaNo, staProtocol.getSiteId())) { writeCount++; continue; // 重新尝试清零 } // **写入新任务** if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { writeFlag = true; log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } log.warn("输送线命令写入失败,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); writeCount++; } // **写入失败处理** handleWriteFailure(staProtocol, writeFlag); } private void writeCycle(StaProtocol staProtocol) throws InterruptedException { if (staProtocol == null) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if (index == -1) { log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); return; } int writeCount = 0; // 任务下发尝试次数 boolean writeFlag = false; // 任务下发成功标记 String plcAddressWorkNo = ""; String plcAddressStaNo = ""; switch (staProtocol.getSiteId()) { case 105: plcAddressWorkNo = "DB73." + 0; plcAddressStaNo = "DB73." + 4; break; case 106: plcAddressWorkNo = "DB73." + 6; plcAddressStaNo = "DB73." + (6 + 4); break; case 108: plcAddressWorkNo = "DB73." + 2 * 6; plcAddressStaNo = "DB73." + (2 * 6 + 4); break; case 110: plcAddressWorkNo = "DB73." + 3 * 6; plcAddressStaNo = "DB73." + (3 * 6 + 4); break; case 112: plcAddressWorkNo = "DB73." + 4 * 6; plcAddressStaNo = "DB73." + (4 * 6 + 4); break; } // **写入新任务** if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { writeFlag = true; log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } // **写入失败处理** handleWriteFailure(staProtocol, writeFlag); } /** * 清零 PLC 数据并验证清零是否成功 */ private boolean clearPLCData(String plcAddressWorkNo, String plcAddressStaNo, int siteId) throws InterruptedException { siemensS7Net.Write(plcAddressWorkNo, 0); siemensS7Net.Write(plcAddressStaNo, (short) 0); Thread.sleep(100); // 等待PLC识别 OperateResultExOne readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int readWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short readStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); if (readWorkNo == 0 && readStaNo == 0) { return true; // 清零成功 } } log.warn("站点 {} 清零失败,尝试重新清零...", siteId); return false; } /** * 写入新任务到 PLC 并验证是否成功 */ private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, StaProtocol staProtocol) throws InterruptedException { OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, staProtocol.getStaNo()); OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, staProtocol.getWorkNo().intValue()); if (writeResult1.IsSuccess && writeResult2.IsSuccess) { Thread.sleep(200); // 等待 PLC 识别新值 OperateResultExOne readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); return workNo == staProtocol.getWorkNo().intValue() && staNo == staProtocol.getStaNo(); } } return false; } private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, Cycle cycle) throws InterruptedException { OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, cycle.getWorkNo().intValue()); OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, cycle.getStaNo()); if (writeResult1.IsSuccess && writeResult2.IsSuccess) { Thread.sleep(200); // 等待 PLC 识别新值 OperateResultExOne readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); if (readResult.IsSuccess) { int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); return workNo == cycle.getWorkNo().intValue() && staNo == cycle.getStaNo(); } } return false; } /** * 处理写入失败的情况 */ private void handleWriteFailure(StaProtocol staProtocol, boolean writeFlag) { if (!writeFlag) { StaProtocol currentStaProtocol = station.get(staProtocol.getSiteId()); if (currentStaProtocol.getWorkNo() == 0 && currentStaProtocol.getStaNo() == 0) { currentStaProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令尝试5次失败。PLC编号={1},站点数据={2}", slave.getId(), JSON.toJSON(currentStaProtocol))); log.error("输送线命令尝试5次失败,PLC编号={},站点数据={}", slave.getId(), JSON.toJSON(currentStaProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令成功 [id:{}] >>>>> {}", slave.getId(), JSON.toJSON(staProtocol)); } } private void write2(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); short[] array = new short[2]; array[0] = staProtocol.getWorkNo(); array[1] = staProtocol.getStaNo(); OperateResult writeResult; //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while (writeCount < 5) { writeResult = siemensS7Net.Write("DB100." + index * 4, array); // 工作号、目标站 if (writeResult.IsSuccess) { Thread.sleep(200); OperateResultExOne readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4); if (readResult.IsSuccess) { short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) { //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); Date now = new Date(); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if (!writeFlag) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol)); read();//读取1次设备状态 return; } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); Integer siteId = staProtocol.getSiteId(); staProtocol = station.get(siteId); if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) { staProtocol.setPakMk(true); } } } // /** // * 写入 ID+目标站 =====> 单站点写入 // */ // private void write(StaProtocol staProtocol) throws InterruptedException { // if (null == staProtocol) { // return; // } // int index = staNos.indexOf(staProtocol.getSiteId()); // short[] array = new short[2]; // array[0] = staProtocol.getWorkNo(); // array[1] = staProtocol.getStaNo(); // OperateResult write = siemensS7Net.Write("DB100." + index*4, array); // //// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 //// Thread.sleep(500); //// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 // // if (!write.IsSuccess) { // staProtocol = station.get(staProtocol.getSiteId()); // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { // staProtocol.setPakMk(true); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); // log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); // // Integer siteId = staProtocol.getSiteId(); // staProtocol = station.get(siteId); // if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { // staProtocol.setPakMk(true); // } // } // } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat() { if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { log.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { ArrayList staNos = staNos1; System.out.println(staNos.indexOf(129)); System.out.println(staNos.size()); for (int i = 0; i < staNos.size(); i++) { // System.out.println(i*2); // System.out.println(i*2 + 200); // System.out.println(i); } int index = staNos.indexOf(128); System.out.println(index * 2); System.out.println(index * 2 + 200); } // public static void main(String[] args) throws Exception { // DevpSlave slave = new DevpSlave(); // slave.setIp("192.168.2.125"); // SiemensDevpThread devpThread = new SiemensDevpThread(slave); // devpThread.connect(); // devpThread.read(); // // 写 // StaProtocol staProtocol = devpThread.getStation().get(1); // staProtocol.setWorkNo((short) 232); // staProtocol.setStaNo((short) 6); // staProtocol.setAutoing(true); // staProtocol.setEmptyMk(true); // staProtocol.setInEnable(true); // devpThread.write(staProtocol); // System.out.println("----------------------------------------"); // // 读 // devpThread.read(); // System.out.println(JSON.toJSONString(devpThread.station)); // // } }