package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos1 = new ArrayList() {{ add(1008);add(1009);add(1010);add(1011);add(1012);add(1013);add(1014);add(1015); add(1016);add(1017);add(1018);add(1019);add(1020);add(1021);add(1022);add(1023); add(1024);add(1025);add(1026);add(1027);add(1028);add(1029);add(1030);add(1031); add(1032);add(1033);add(1034);add(1035);add(1036);add(1037);add(1038);add(1039); add(1040);add(1041);add(1042);add(1043);add(1044);add(1045);add(1046);add(1047); add(1048);add(1049);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055); add(1056);add(1057);add(1058);add(1059);add(1060);add(1061);add(1062);add(1063); add(1064);add(1065);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071); add(1072);add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079); add(1080);add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087); add(1088);add(1089);add(1090);add(2003); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(2000);add(2001);add(2002);add(1001);add(1002); }}; private Integer count = 0; public static final ArrayList barcode1 = new ArrayList() {{ add(1); add(2); }}; public static final ArrayList barcode2 = new ArrayList() {{ add(3); add(4); }}; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; default: throw new CoolException("服务器异常"); } } private ArrayList getBarcode() { switch (slave.getId()) { case 1: return barcode1; case 2: return barcode2; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(300); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { count ++; ArrayList staNos = getStaNo(); if(count > 77) { // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } count = 0; } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 18)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, (i * 18))); // 工作号 staProtocol.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, (i * 18) + 4)); // 目标站 short locHeight = siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 18) + 8);//库位高度 if (locHeight == 2) {//high staProtocol.setHigh(true); staProtocol.setLow(false); }else {//low staProtocol.setHigh(false); staProtocol.setLow(true); } staProtocol.setError(siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 18) + 10)); // 报警 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, (i * 18) + 12, 1); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 boolean[] statusError = siemensS7Net.getByteTransform().TransBool(result.Content, (i * 18) + 13, 1); staProtocol.setFrontError(statusError[0]); // 前超报警 staProtocol.setBackError(statusError[1]); // 后超报警 staProtocol.setHighError(statusError[2]); // 超高报警 staProtocol.setLeftError(statusError[3]);// 左高报警 staProtocol.setRightError(statusError[4]); // 右高报警 staProtocol.setWeightError(statusError[5]); // 超重报警 staProtocol.setBarcodeError(statusError[6]); // 扫码报警 short emptyInType = siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 18) + 14);//预留1-空托入库类型,1:立库方向 2:产线方向 staProtocol.setEmptyInType(emptyInType); if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } //条码扫描器 Thread.sleep(200); ArrayList barcodeList = getBarcode(); int barcodeSize = barcodeList.size(); OperateResultExOne result2 = siemensS7Net.Read("DB103.0", (short) (barcodeSize * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); Integer barcodeId = barcodeList.get(i); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){ barcodeThread.setBarcode(barcode); } } } if (result.IsSuccess && result2.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); int[] array = new int[3]; array[0] = staProtocol.getWorkNo().intValue(); array[1] = staProtocol.getStaNo().intValue(); array[2] = staProtocol.getPalletSize().intValue(); OperateResult write = siemensS7Net.Write("DB102." + index * 16, array); // OperateResult write = null; // OperateResult write1 = null; // //任务下发次数 // int writeCount = 0; // do { // write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 // Thread.sleep(500); // write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 // if(write.IsSuccess || write1.IsSuccess){ // Thread.sleep(200); // OperateResultExOne readResult = siemensS7Net.Read("DB100." + index*2, (short) 2); // OperateResultExOne readResult1 = siemensS7Net.Read("DB101." + index*2, (short) 2); // if(readResult.IsSuccess && readResult1.IsSuccess){ // short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); // short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0); // if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){ // //任务命令写入成功 // log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // break; // } else {//返回结果是成功了,但是真实值不相同 // writeCount++; // log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // } // } else { // writeCount++; // log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // } // } // else { // writeCount++; // log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); // } // }while (writeCount<5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i