package com.zy.service.impl; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.common.model.*; import com.zy.common.service.CommonService; import com.zy.core.CrnThread; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.CrnSlave; import com.zy.core.model.DevpSlave; import com.zy.core.model.LedSlave; import com.zy.core.model.Task; import com.zy.core.model.command.CrnCommand; import com.zy.core.model.command.LedCommand; import com.zy.core.model.protocol.CrnProtocol; import com.zy.core.model.protocol.StaProtocol; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.BarcodeThread; import com.zy.core.thread.LedThread; import com.zy.core.thread.SiemensDevpThread; import com.zy.entity.*; import com.zy.entity.param.StockOutParam; import com.zy.mapper.*; import com.zy.service.*; import com.zy.system.entity.Config; import com.zy.system.service.ConfigService; import com.zy.utils.*; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import org.springframework.transaction.interceptor.TransactionAspectSupport; import javax.annotation.Resource; import java.util.*; import java.util.concurrent.atomic.AtomicInteger; import java.util.stream.Collectors; /** * 立体仓库WCS系统主流程业务 * Created by vincent on 2020/8/6 */ @Slf4j @Service("mainService") @Transactional public class MainServiceImpl { public static final long COMMAND_TIMEOUT = 5 * 1000; // 空拖出库站点,区分子母空托盘 public static final Map emptyPalletSiteMap = new HashMap<>(); // 母托盘叠盘站点 public static final List stackingSite = new ArrayList<>(); // rgv接驳站点 public static final List rgvConnectionSiteList = new ArrayList<>(); // 工作档对应目标站点转换为rgv目标站点 public static final Map taskStaNoToRgvStaNoMap = new HashMap<>(); // 罐装完成rgv接驳站点 public static final List canningLineRgvConnectionSiteList = new ArrayList<>(); // 入罐装线之前告诉罐装线桶信息的站点 public static final List inGzxSiteList = new ArrayList<>(); // 出罐装线后读取罐装线反馈信息 public static final List outGzxSiteList = new ArrayList<>(); // 成品库堆垛机出库站点到rgv接驳点 public static final Map crnOutSiteToRgvSite = new HashMap<>(); public static final Map crnOutSiteToRgvSite2 = new HashMap<>(); static { emptyPalletSiteMap.put(1001,"M"); // emptyPalletSiteMap.put(1002,"M"); emptyPalletSiteMap.put(1019,"M"); // emptyPalletSiteMap.put(1020,"M"); emptyPalletSiteMap.put(1034,"Z"); // emptyPalletSiteMap.put(1035,"Z"); stackingSite.add(1019);stackingSite.add(1026); rgvConnectionSiteList.add(1012);rgvConnectionSiteList.add(1006);rgvConnectionSiteList.add(1001);rgvConnectionSiteList.add(1018); rgvConnectionSiteList.add(1019);rgvConnectionSiteList.add(1041);rgvConnectionSiteList.add(1034);rgvConnectionSiteList.add(1033); rgvConnectionSiteList.add(1026);rgvConnectionSiteList.add(1022);rgvConnectionSiteList.add(1044); rgvConnectionSiteList.add(1083);rgvConnectionSiteList.add(1086);rgvConnectionSiteList.add(1089);rgvConnectionSiteList.add(1090); rgvConnectionSiteList.add(1105);rgvConnectionSiteList.add(1100);rgvConnectionSiteList.add(1097);rgvConnectionSiteList.add(1094); rgvConnectionSiteList.add(1091); taskStaNoToRgvStaNoMap.put(1050,1044);taskStaNoToRgvStaNoMap.put(1078,1044);taskStaNoToRgvStaNoMap.put(1064,1044);taskStaNoToRgvStaNoMap.put(1071,1044);taskStaNoToRgvStaNoMap.put(1096,1094); taskStaNoToRgvStaNoMap.put(1104,1100);taskStaNoToRgvStaNoMap.put(1102,1100);taskStaNoToRgvStaNoMap.put(1090,1090);taskStaNoToRgvStaNoMap.put(1002,1001);taskStaNoToRgvStaNoMap.put(1016,1018); taskStaNoToRgvStaNoMap.put(1020,1019);taskStaNoToRgvStaNoMap.put(1024,1022);taskStaNoToRgvStaNoMap.put(1031,1033);taskStaNoToRgvStaNoMap.put(1035,1034);taskStaNoToRgvStaNoMap.put(1040,1033);taskStaNoToRgvStaNoMap.put(1043,1041); canningLineRgvConnectionSiteList.add(1083);canningLineRgvConnectionSiteList.add(1086); canningLineRgvConnectionSiteList.add(1089); inGzxSiteList.add(1071);inGzxSiteList.add(1064);inGzxSiteList.add(1078); outGzxSiteList.add(1081);outGzxSiteList.add(1084);outGzxSiteList.add(1087); crnOutSiteToRgvSite.put(1093, (short) 1091);crnOutSiteToRgvSite.put(1099, (short) 1097);crnOutSiteToRgvSite.put(1107, (short) 1105); crnOutSiteToRgvSite2.put(1087, (short) 1089);crnOutSiteToRgvSite2.put(1084, (short) 1086);crnOutSiteToRgvSite2.put(1081, (short) 1083); crnOutSiteToRgvSite2.put(1043, (short) 1041);crnOutSiteToRgvSite2.put(1016, (short) 1018);crnOutSiteToRgvSite2.put(1008, (short) 1006); } @Autowired private CommonService commonService; @Autowired private SlaveProperties slaveProperties; @Autowired private WrkMastMapper wrkMastMapper; @Autowired private WrkDetlService wrkDetlService; @Autowired private WaitPakinMapper waitPakinMapper; @Autowired private LocMastService locMastService; @Resource private LocMastMapper locMastMapper; @Autowired private StaDescService staDescService; @Autowired private BasCrnpService basCrnpService; @Autowired private BasDevpService basDevpService; @Autowired private LocDetlService locDetlService; @Autowired private BasErrLogService basErrLogService; @Autowired private BasCrnErrorMapper basCrnErrorMapper; @Autowired private WrkMastStaMapper wrkMastStaMapper; @Autowired private BasRgvService basRgvService; @Autowired private BasRgvMapMapper basRgvMapMapper; @Autowired private WrkMastService wrkMastService; @Autowired private BasRgvMapService basRgvMapService; @Resource private ConfigService configService; @Resource private BasDevpErrLogService basDevpErrLogService; @Value("${wms.url}") private String wmsUrl; public Integer wrkNo = 9901; /** * 组托 * 入库站,根据条码扫描生成入库工作档,工作状态 2 */ public synchronized void generateStoreWrkFile(Integer mark) { String methodName = Thread.currentThread().getStackTrace()[1].getMethodName(); // 根据输送线plc遍历 for (DevpSlave devp : slaveProperties.getDevp()) { // 遍历入库口 for (DevpSlave.Sta inSta : devp.getInSta()) { // 获取条码扫描仪信息 BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (barcodeThread == null) { continue; } String barcode = barcodeThread.getBarcode(); // 尺寸检测异常 boolean back = false; String errMsg = ""; if (staProtocol.isFrontErr()) { errMsg = "前超限"; back = true; } if (!back && staProtocol.isBackErr()) { errMsg = "后超限"; back = true; } if (!back && staProtocol.isHighErr()) { errMsg = "高超限"; back = true; } if (!back && staProtocol.isLeftErr()) { errMsg = "左超限"; back = true; } if (!back && staProtocol.isRightErr()) { errMsg = "右超限"; back = true; } if (!back && staProtocol.isWeightErr()) { errMsg = "超重"; back = true; } if (!back && staProtocol.isBarcodeErr()) { errMsg = "扫码失败"; back = true; } // 退回 if (back && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); if (!staProtocol.isLoading()){ continue; } News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); // 如果超限报警或超重等,出到1024 if(errMsg.equals("扫码失败")) { return; } } // 判断是否满足入库条件 if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.getWorkNo() == 0 && staProtocol.isPakMk() ) { if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode) || barcode.startsWith("ERROR")) { log.error("{}号条码检测失败,条码信息:{}", inSta.getBarcode(), barcode); MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "条码检测失败:"+barcode)); continue; } // 判断重复工作档 WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); if (wrkMast != null) { MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "条码已重复:" + barcode)); continue; } try { LocTypeDto locTypeDto = new LocTypeDto(staProtocol); SearchLocParam param = new SearchLocParam(); param.setBarcode(barcode); param.setIoType(staProtocol.getBucketType().equals("21") || staProtocol.getBucketType().equals("20") ? 10 : 1); param.setSourceStaNo(inSta.getStaNo()); param.setLocType1(locTypeDto.getLocType1()); param.setBucketType(staProtocol.getBucketType()); param.setBucketCount(staProtocol.getBucketCount()); param.setTailSupportFlag(staProtocol.isTailSupportFlag()); param.setWantBucketFlag(getWantBucketFlag()); param.setErrMsg(errMsg); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/pakin/loc/v1") .setJson(JSON.toJSONString(param)) .build() .doPost(); log.info("入库请求wms原始返回:" + response); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); barcodeThread.setBarcode(""); staProtocol.setWorkNo(dto.getWorkNo()); staProtocol.setStaNo(dto.getStaNo().shortValue()); if (dto.getStaNo() == 1071 || dto.getStaNo() == 1064 || dto.getStaNo() == 1078) { decreaseWantBucketCount(dto.getStaNo(),1); } devpThread.setPakMk(staProtocol.getSiteId(), false); boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); log.info("输送线下发2:"+dto.getWorkNo()+","+dto.getStaNo()); if (!result) { News.error(methodName + ":更新plc站点信息失败"); throw new CoolException("更新plc站点信息失败"); }else { ledThread.errorReset(); } } else { if (ledThread != null) { String errorMsg = jsonObject.getString("msg"); if (!Cools.isEmpty(errorMsg)) { MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); } } News.error(methodName + ":请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } } } /** * 获取罐装线要桶信息 */ private List getWantBucketFlag() { SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); StaProtocol staProtocol1081 = devpThread.getStation().get(1081); StaProtocol staProtocol1084 = devpThread.getStation().get(1084); StaProtocol staProtocol1087 = devpThread.getStation().get(1087); List wantBucketList = new ArrayList<>(); wantBucketList.add(new SearchLocParam.WantBucket(1064,staProtocol1084.getWantBucketFlag(),staProtocol1084.getWantBucketCount())); wantBucketList.add(new SearchLocParam.WantBucket(1071,staProtocol1081.getWantBucketFlag(),staProtocol1081.getWantBucketCount())); wantBucketList.add(new SearchLocParam.WantBucket(1078,staProtocol1087.getWantBucketFlag(),staProtocol1087.getWantBucketCount())); return wantBucketList; } /** * 罐装线要桶数量减少 */ private void decreaseWantBucketCount(int site, int decrease) throws InterruptedException { int siteNew; switch (site) { case 1071: siteNew = 1081;break; case 1064: siteNew = 1084;break; case 1078: siteNew = 1087;break; default: return; } SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); StaProtocol staProtocol = devpThread.getStation().get(siteNew); if(staProtocol == null) { return; } else { staProtocol = staProtocol.clone(); } int count = staProtocol.getWantBucketCount(); int remaining = count - decrease; if ( remaining < 0) { log.error("自动出空桶减少罐装线要桶数异常,站点:{},减少前:{},减少数:{},剩余要桶数:{}", site, count, decrease, remaining); return; } staProtocol.setWantBucketCount(remaining); boolean offer = MessageQueue.offer(SlaveType.Devp, inGzxSiteList.indexOf(site) + 4, new Task(6, staProtocol)); if (offer) { log.info("自动出空桶减少罐装线要桶数命令推送队列成功:站点:{},剩余要桶数:{}" ,site, remaining); } else { log.error("自动出空桶减少罐装线要桶数命令推送队列失败:站点:{},剩余要桶数:{}" ,site, remaining); } log.info("自动出空桶减少罐装线要桶数成功,站点:{},减少前:{},减少数:{},剩余要桶数:{}", site, count, decrease, remaining); } /** * 拣料、并板、盘点再入库 */ public synchronized void stnToCrnStnPick(Integer mark) { for (DevpSlave devp : slaveProperties.getDevp()) { // 遍历拣料入库口 for (DevpSlave.Sta pickSta : devp.getPickSta()) { // 获取条码扫描仪信息 BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); if (barcodeThread == null) { continue; } String barcode = barcodeThread.getBarcode(); if(!Cools.isEmpty(barcode)) { // News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { continue; } } else { continue; } // 获取拣料入库站信息 SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } // // 入出库模式判断 // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { News.warnNoLog(""+mark+" - 0"+" - 开始执行"); WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); if (wrkMast == null) { // 无拣料数据 continue; } if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { continue; } // 拣、盘、并 作业站转换 // int stnNo = 0; // if (wrkMast.getStaNo() == 109) { // stnNo = 127; // } else if (wrkMast.getStaNo() == 113) { // stnNo = 128; // } else { // log.error("{}号任务数据异常!", wrkMast.getWrkNo()); // } // 获取目标站 Wrapper wrapper = new EntityWrapper() .eq("type_no", wrkMast.getIoType() - 50) .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 StaDesc staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); staProtocol.setWorkNo(wrkNo); staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); devpThread.setPakMk(staProtocol.getSiteId(), false); MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); log.error("输送线下发4:"+9989+","+(pickSta.getStaNo().shortValue()-(short)1)); //LED LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); // led 异常显示 if (ledThread != null) { String errorMsg = "此为拣料、并板、盘点再入库.请放在"+pickSta.getBackSta().shortValue()+"站点"; MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); } continue; } try { // 保存工作明细档历史档 if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { throw new CoolException("保存工作明细档历史档失败"); } // 保存工作主档历史档 if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { throw new CoolException("保存工作主档历史档失败"); } Date now = new Date(); // 堆垛机站点(目标站) Integer staNo = staDesc.getCrnStn(); // 更新工作档数据状态 wrkMast.setIoTime(now); wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 wrkMast.setStaNo(staNo); // 目标站 wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 wrkMast.setSourceLocNo(""); // 源库位清空 wrkMast.setModiTime(now); if (wrkMastMapper.updateById(wrkMast) == 0) { throw new CoolException("更新工作档数据状态失败"); } // 更新明细档io_time (历史档关联使用) wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); // 修改库位状态 Q.拣料/盘点/并板再入库 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); locMast.setLocSts("Q"); locMast.setModiTime(new Date()); if (!locMastService.updateById(locMast)) { throw new CoolException("修改库位状态失败"); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); continue; } // 更新站点信息 且 下发plc命令 staProtocol.setWorkNo(wrkMast.getWrkNo()); staProtocol.setStaNo((short) 161); devpThread.setPakMk(staProtocol.getSiteId(), false); boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); log.error("输送线下发5:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); if (!result) { News.error(""+mark+" - 3"+" - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); } }else { News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isLoading()+"、可入信号:" + staProtocol.isInEnable() +"、空板信号:"+ staProtocol.isEmptyMk()); } } } // News.infoNoLog(""+mark+" - 0"+" - 拣料、并板、盘点再入库 ===》执行完成"); } /** * 堆垛机站出库到出库站 */ public synchronized void crnStnToOutStn(Integer mark) { for (CrnSlave crnSlave : slaveProperties.getCrn()) { // 遍历堆垛机出库站 for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { // 获取堆垛机出库站信息 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { // 查询工作档 WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); if (wrkMast == null) { continue; } // 判断工作档条件 if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { continue; } // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); CrnProtocol crnProtocol = crnThread.getCrnProtocol(); if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { // 移动中 continue; } // 判断堆垛机状态等待确认 if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) && crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.forkPosType == CrnForkPosType.HOME) { staProtocol.setStaNo(crnSlave.getId() == 4 ? wrkMast.getStaNo().shortValue() : crnOutSiteToRgvSite.get(wrkMast.getSourceStaNo())); staProtocol.setWorkNo(wrkMast.getWrkNo()); if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { continue; } // 空桶出库完成库位组任务 if (wrkMast.getWorkNoOther() != 0) { WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", wrkMast.getWorkNoOther())); if (wrkMast1 != null) { StaProtocol staProtocol1 = devpThread.getStation().get(1057); if (staProtocol1 != null) { staProtocol1 = staProtocol1.clone(); staProtocol1.setWorkNo(wrkMast1.getWrkNo()); staProtocol1.setStaNo(wrkMast1.getStaNo().shortValue()); if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol1))) { log.error("空桶出库完成库位组任务推送输送线命令队列失败"); } wrkMast1.setWrkSts(14L); wrkMast1.setCrnEndTime(new Date()); wrkMast1.setWorkNoOther(0); wrkMastMapper.updateById(wrkMast1); } } } wrkMast.setWrkSts(14L); wrkMast.setCrnEndTime(new Date()); wrkMast.setWorkNoOther(0); // 清除另一个任务号 if (wrkMastMapper.updateById(wrkMast) != 0) { // 复位堆垛机 log.info("出库任务完成下发堆垛机复位,任务号:{}",wrkMast.getWrkNo()); crnThread.setResetFlag(true); } else { News.error(""+mark+" - 1"+" - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); } }else { News.errorNoLog(""+mark+" - 6"+" - 堆垛机信息不符合入库条件!!!" +" 堆垛机状态:"+crnProtocol.modeType+"==自动AUTO:" + CrnModeType.AUTO +"、堆垛机任务号:"+crnProtocol.getTaskNo()+"==工作档任务号:" + wrkMast.getWrkNo().shortValue() +"、状态枚举:"+crnProtocol.statusType+"==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING +"、货叉位置:"+crnProtocol.forkPosType+"==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); } } } } // News.infoNoLog(""+mark+" - 0"+" - 堆垛机站出库到出库站 ===》执行完成"); } /** * 入出库 ===>> 堆垛机入出库作业下发 */ public synchronized void crnIoExecute(Integer mark) { for (CrnSlave crn : slaveProperties.getCrn()) { // 获取堆垛机信息 CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); CrnProtocol crnProtocol = crnThread.getCrnProtocol(); if (crnProtocol == null) { continue; } BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); if (basCrnp == null) { News.error(""+mark+" - 1"+" - {}号堆垛机尚未在数据库进行维护!", crn.getId()); continue; } // 只有当堆垛机空闲 并且 无任务时才继续执行 if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { News.warnNoLog(""+mark+" - 0"+" - 开始执行堆垛机入出库作业下发"); // 如果最近一次是入库模式 if (crnProtocol.getLastIo().equals("I")) { if (basCrnp.getInEnable().equals("Y")) { //mark - 1 - .... this.crnStnToLoc(crn, crnProtocol,mark); // 入库 crnProtocol.setLastIo("O"); } else if (basCrnp.getOutEnable().equals("Y")) { //mark - 2 - .... AtomicInteger atomicInteger = new AtomicInteger(mark); this.locToCrnStn(crn, crnProtocol,atomicInteger); // 出库 crnProtocol.setLastIo("I"); if(atomicInteger.get() == 99) { // 下一次还是出库 crnProtocol.setLastIo("O"); } } } // 如果最近一次是出库模式 else if (crnProtocol.getLastIo().equals("O")) { if (basCrnp.getOutEnable().equals("Y")) { AtomicInteger atomicInteger = new AtomicInteger(mark); this.locToCrnStn(crn, crnProtocol,atomicInteger); // 出库 crnProtocol.setLastIo("I"); if(atomicInteger.get() == 99) { // 下一次还是出库 crnProtocol.setLastIo("O"); } } else if (basCrnp.getInEnable().equals("Y")) { this.crnStnToLoc(crn, crnProtocol,mark); // 入库 crnProtocol.setLastIo("O"); } } } // 库位移转 this.locToLoc(crn, crnProtocol,mark); } } /** * 入库 ===>> 堆垛机站到库位 */ public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { News.warnNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发:执行入库"); for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { boolean flag = false; // 获取堆垛机入库站信息 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); if (staProtocol == null) { News.infoNoLog(""+mark+" - 1"+" - 1"+" - 堆垛机入库站信息(staProtocol!=null继续执行):staProtocol="+staProtocol); continue; } else { staProtocol = staProtocol.clone(); } // 查询站点详细信息 BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); if (staDetl == null) { News.error(""+mark+" - 1"+" - 2"+" - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); continue; } if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 // && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { flag = true; } if (!flag) { News.errorNoLog(""+mark+" - 1"+" - 3"+" - 堆垛机入库站信息(以下需要全true):" +"自动信号"+staProtocol.isAutoing()+"有物信号"+staProtocol.isLoading() +"工作号>0"+staProtocol.getWorkNo()+"可入信号"+staProtocol.isInEnable() +"能入信号(wms设置).equals(\"Y\")"+staDetl.getCanining()); continue; } // 获取工作状态为2(设备上走)的入库工作档 WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo()); if (null == wrkMast) { News.infoNoLog(""+mark+" - 1"+" - 4"+" - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); continue; } if (crnStn.getStaNo() == 1050 && wrkMast.getCtnType() != 1) { continue; } else if(crnStn.getStaNo() == 1049) { // 判断1050是否有货 StaProtocol staProtocol1 = devpThread.getStation().get(1050); if(staProtocol1.isAutoing() && staProtocol1.isLoading() && staProtocol1.isInEnable() && staProtocol1.getWorkNo() != 0) { // 分配库位 boolean isContinue =getLocNoNew(staProtocol1.getWorkNo(),wrkMast); // 是否不继续往下执行 if (isContinue) { continue; } } else { continue; } } if (crnStn.getStaNo() == 1096) { // 判断入库到1096,判断1093是否有物 StaProtocol staProtocol2 = devpThread.getStation().get(1093); if(!staProtocol2.isAutoing() || staProtocol2.isLoading() || staProtocol2.getWorkNo() != 0) { log.warn("1号堆垛机入库取货前,判断1096站点信息自动:{},有物:{},工作号:{},不可入",staProtocol2.isAutoing(),staProtocol2.isLoading(),staProtocol2.getWorkNo()); continue; } } // 获取库位信息 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); if (locMast == null) { News.error(""+mark+" - 1"+" - 5"+" - 查询库存无数据--库位号{}", wrkMast.getLocNo()); continue; } if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { News.error(""+mark+" - 1"+" - 6"+" - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); continue; } // 堆垛机控制过滤 if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { // News.infoNoLog(""+mark+" - 1"+" - 7"+" - 堆垛机控制过滤:堆垛机是否空闲={},任务号={}", crnProtocol.getStatusType(),crnProtocol.getTaskNo()); continue; } // 已经存在吊车执行任务时,则过滤 if (wrkMastMapper.selectWorking(slave.getId()) != null) { continue; } // 双深库位且浅库位有货,则需先对浅库位进行库位移转 if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { News.warnNoLog(""+mark+" - 1"+" - 8"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); LocMast shallowLoc = locMastService.selectById(shallowLocNo); // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { News.warnNoLog(""+mark+" - 1"+" - 9"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); if (null == waitWrkMast) { News.error(""+mark+" - 1"+" - 10"+" - {}库位异常,未检索到相应工作档!", shallowLocNo); } else { waitWrkMast.setIoPri(15D); waitWrkMast.setModiTime(new Date()); if (wrkMastMapper.updateById(waitWrkMast) == 0) { News.error(""+mark+" - 1"+" - 11"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); } continue; } } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("M")|| shallowLoc.getLocSts().equals("Z")) { News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); // 此标记避免多次执行移库任务 if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { wrkMast.setUpdMk("Y"); wrkMast.setIoPri(14D); wrkMastMapper.updateById(wrkMast); // 生成工作档,将浅库位移转到新的库位中 moveLocForDeepLoc(slave, shallowLoc,new AtomicInteger(mark)); // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); } continue; } else if (shallowLoc.getLocSts().equals("Q")) { News.warnNoLog(""+mark+" - 1"+" - 13"+" - // Q 库位状态={}",shallowLoc.getLocSts()); WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { News.infoNoLog(""+mark+" - 1"+" - 14"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); continue; } } } News.warnNoLog(""+mark+" - 1"+" - 15"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue() ,locMast.getRow1().shortValue(),locMast.getBay1().shortValue(),locMast.getLev1().shortValue()); // 命令下发区 -------------------------------------------------------------------------- CrnCommand crnCommand = new CrnCommand(); crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 // crnCommand.setAckFinish((short) 0); // 任务完成确认位 crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 if(crnStn.getStaNo() == 1050 && locMast.getRow1() == 10) { crnCommand.setDestinationPosX((short) 9); } if(crnStn.getStaNo() == 1049 && locMast.getRow1() == 10) { crnCommand.setDestinationPosX((short) 9); } crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 crnCommand.setTraySize(locMast.getLocType1() == 2); if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { News.error(""+mark+" - 1"+" - 16"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); } else { Date now = new Date(); // 修改工作档状态 2.设备上走 => 3.吊车入库中 // 如果是1049则有两个任务,需要把1050改成吊车入库中 int workNoOther = 0; if (crnStn.getStaNo() == 1049) { BasDevp basDevp = basDevpService.selectById(1050); if (basDevp.getWrkNo() == 0) { log.error("取货点为1049,但是1050任务号为0"); } else { WrkMast wrkMast1 = wrkMastMapper.selectById(basDevp.getWrkNo()); wrkMast1.setWrkSts(3L); wrkMast1.setCrnStrTime(now); wrkMast1.setModiTime(now); wrkMast1.setWorkNoOther(0); workNoOther = wrkMast1.getWrkNo(); if (wrkMastMapper.updateById(wrkMast1) == 0) { News.error(""+mark+" - 1"+" - 17"+" - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); } } } wrkMast.setWrkSts(3L); wrkMast.setCrnStrTime(now); wrkMast.setModiTime(now); wrkMast.setWorkNoOther(workNoOther); if (wrkMastMapper.updateById(wrkMast) == 0) { News.error(""+mark+" - 1"+" - 17"+" - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); } } } News.infoNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发 : 入库执行完毕"); } private boolean getLocNoNew(Integer workNo1050, WrkMast wrkMast1049) { if(!wrkMast1049.getLocNo().isEmpty()) { return false; } WrkMast wrkMast1050 = wrkMastMapper.selectPakInStep2(4, workNo1050); // 判断1050没有被堆垛机取,并且没有尾拖信号 if(wrkMast1050 != null && wrkMast1050.getCtnType() != 1) { // 判断这两个货是不是一种类型,不是给1050分配库位,给尾拖标识,是则给两个货分配库位 if(wrkMast1050.getPdcType().equals(wrkMast1049.getPdcType())) { // 取新库位组的第一个库位 List locMasts = locMastService.selectList(new EntityWrapper().eq("crn_no", 4).eq("loc_sts", "O")); List collect = locMasts.stream().filter(locMast1 -> locMast1.getRow1() == 9 || locMast1.getRow1() == 11).collect(Collectors.toList()); List collect1 = locMasts.stream().filter(locMast1 -> locMast1.getRow1() == 10 || locMast1.getRow1() == 12).collect(Collectors.toList()); if (collect.size() <= 0 && collect1.size() <= 0) { News.error("站点:{},任务号{}:入库空桶库无空库位",1050,workNo1050); return true; } // 可用库位组 List locMastList = new ArrayList<>(); for(LocMast locMast1:collect) { Optional first = collect1.stream().filter(locMast2 -> locMast1.getRow1() + 1 == locMast2.getRow1() && Objects.equals(locMast1.getLev1(), locMast2.getLev1()) && Objects.equals(locMast1.getBay1(), locMast2.getBay1())).findFirst(); first.ifPresent(locMastList::add); } if (locMastList.size() == 0) { News.error("站点:{},任务号{}:入库空桶库无对应空空桶组",1050,workNo1050); return true; } WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", workNo1050)); if (wrkDetl.getModel().equals("208L") && locMastList.size() <= 40 * 2 * 2) { // 最上面一层只能放208L,库位剩余量不多时,如果是208L桶入库,则先从最顶层放 locMastList = locMastList.stream().sorted(Comparator.comparing(LocMast::getLev1).reversed().thenComparing(LocMast::getBay1).thenComparing(LocMast::getRow1)).collect(Collectors.toList()); } else { locMastList = locMastList.stream().sorted(Comparator.comparing(LocMast::getLev1).thenComparing(LocMast::getBay1).thenComparing(LocMast::getRow1)).collect(Collectors.toList()); } // 1049对应库位 LocMast locMast = locMastList.get(0); wrkMast1049.setLocNo(locMast.getLocNo()); wrkMastService.updateById(wrkMast1049); if (locMast.getLocSts().equals("O")){ locMast.setLocSts("S"); // S.入库预约 locMast.setModiTime(new Date()); if (!locMastService.updateById(locMast)){ News.error("站点:{},任务号{}:改变库位{}状态{}失败",1049,wrkMast1049.getWrkNo(),locMast.getLocNo(),locMast.getLocSts()); } else { // 给1050分配对应库位 Optional first = collect.stream().filter(locMast1 -> locMast1.getLocNo().equals((locMast.getRow1() == 10 ? "09" : "11") + locMast.getLocNo().substring(2))).findFirst(); if(first.isPresent()) { LocMast locMast1 = first.get(); wrkMast1050.setLocNo(locMast1.getLocNo()); locMast1.setLocSts("S"); // S.入库预约 locMast1.setModiTime(new Date()); wrkMastService.updateById(wrkMast1050); // 更新分配的库位 locMastService.updateById(locMast1); // 更新库位状态 return false; } else { News.error("站点:{},任务号{}:空库位组{}无对应空库位",1050,workNo1050,locMast.getLocNo()); } } } else { News.error("站点:{},任务号{}:目标库位:{}已被占用",1049,wrkMast1049.getWrkNo(),locMast.getLocNo()); } } else { // 取新库位组的第一个库位 List locMasts = locMastService.selectList(new EntityWrapper().eq("crn_no", 4).eq("loc_sts", "O")); List collect = locMasts.stream().filter(locMast1 -> locMast1.getRow1() == 9 || locMast1.getRow1() == 11).collect(Collectors.toList()); List collect1 = locMasts.stream().filter(locMast1 -> locMast1.getRow1() == 10 || locMast1.getRow1() == 12).collect(Collectors.toList()); // 第一个先放这两排 if (collect.size() <= 0 && collect1.size() <= 0) { News.error("站点:{},任务号{}:入库空桶库无空库位",1050,workNo1050); return true; } // 可用库位组 List locMastList = new ArrayList<>(); for(LocMast locMast1:collect) { Optional first = collect1.stream().filter(locMast2 -> locMast1.getRow1() + 1 == locMast2.getRow1() && Objects.equals(locMast1.getLev1(), locMast2.getLev1()) && Objects.equals(locMast1.getBay1(), locMast2.getBay1())).findFirst(); first.ifPresent(locMastList::add); } if (locMastList.size() == 0) { News.error("站点:{},任务号{}:入库空桶库无对应空空桶组",1050,workNo1050); return true; } WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", workNo1050)); if (wrkDetl.getModel().equals("208L") && locMastList.size() <= 40 * 2 * 2) { // 最上面一层只能放208L,库位剩余量不多时,如果是208L桶入库,则先从最顶层放 locMastList = locMastList.stream().sorted(Comparator.comparing(LocMast::getLev1).reversed().thenComparing(LocMast::getBay1).thenComparing(LocMast::getRow1)).collect(Collectors.toList()); } else { locMastList = locMastList.stream().sorted(Comparator.comparing(LocMast::getLev1).thenComparing(LocMast::getBay1).thenComparing(LocMast::getRow1)).collect(Collectors.toList()); } LocMast locMast = locMastList.get(0); wrkMast1050.setLocNo(locMast.getLocNo()); wrkMast1050.setCtnType(1); // 尾托标识 wrkMastService.updateById(wrkMast1050); if (locMast.getLocSts().equals("O")){ locMast.setLocSts("S"); // S.入库预约 locMast.setModiTime(new Date()); if (!locMastService.updateById(locMast)){ News.error("站点:{},任务号{}:改变库位{}状态{}失败",1050,workNo1050,locMast.getLocNo(),locMast.getLocSts()); } } else { News.error("站点:{},任务号{}:目标库位:{}已被占用",1050,workNo1050,locMast.getLocNo()); } } } return true; } /** * 出库 ===>> 库位到堆垛机站 * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 */ public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol,AtomicInteger mark) { News.warnNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发:执行出库"); boolean crnAvailableOut = false; Config config = configService.selectOne(new EntityWrapper().eq("code","removeCrnAvailableOut")); if (config != null && config.getStatus() == 1 && !Cools.isEmpty(config.getValue())) { // 需要自动补空桶的站点 String[] split = config.getValue().split("="); for (String item : split) { if (slave.getId() == Integer.parseInt(item)) { crnAvailableOut = true; break; } } } // 限制去捆绑机器任务数 int kbWrks = wrkMastMapper.selectCountByKb(); for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { // 获取工作状态为11(生成出库ID)的出库工作档 List wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); for (WrkMast wrkMast : wrkMasts) { if (wrkMast == null) { continue; } // 判断任务目标站点是否是出库模式 if(wrkMast.getStaNo() == 1016 || wrkMast.getStaNo() == 1043) { SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getStaNo()); if(staProtocol.getInOrOutMode() != 2) { News.error("{}任务目标站点:{},当前模式:{}不是出库模式,无法出库",wrkMast.getWrkNo(),wrkMast.getStaNo(),staProtocol.getInOrOutMode()); continue; } } if (wrkMast.getStaNo() == 1031) { // 获取1033无状态时任务数+1 SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); StaProtocol staProtocol = devpThread.getStation().get(1033); if (staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { kbWrks ++; } if (kbWrks > 2) { continue; } } // 工作档状态判断 if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { News.error(""+mark+" - 2"+" - 1"+" - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); continue; } // 获取源库位信息 LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { News.error(""+mark+" - 2"+" - 2"+" - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); continue; } // 获取堆垛机出库站信息 SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); if (staProtocol == null) { News.infoNoLog(""+mark+" - 2"+" - 3"+" - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol="+staProtocol); break; } else { staProtocol = staProtocol.clone(); } // 查询站点详细信息 BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); if (staDetl == null) { News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); break; } // 判断堆垛机出库站状态 if (staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && (crnAvailableOut || !staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable())) { // 堆垛机控制过滤 if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { break; } if (crnStn.getStaNo() == 1093) { // 判断出库到到1093,判断1092是否有物,有物不可出 StaProtocol staProtocol2 = devpThread.getStation().get(1092); if(!staProtocol2.isAutoing() || staProtocol2.isLoading() || staProtocol2.getWorkNo() != 0) { log.warn("1号堆垛机出库取货前,判断1092站点信息自动:{},有物:{},工作号:{},不可入",staProtocol2.isAutoing(),staProtocol2.isLoading(),staProtocol2.getWorkNo()); continue; } } // 双深库位且浅库位有货,则需先对浅库位进行库位移转 if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { News.warnNoLog(""+mark+" - 2"+" - 6"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); LocMast shallowLoc = locMastService.selectById(shallowLocNo); // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { News.warnNoLog(""+mark+" - 2"+" - 7"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); if (null == waitWrkMast) { News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); } else { if (waitWrkMast.getWrkSts() == 11) { waitWrkMast.setIoPri(15D); waitWrkMast.setModiTime(new Date()); if (wrkMastMapper.updateById(waitWrkMast) == 0) { News.error(""+mark+" - 2"+" - 8"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); } continue; } else { } } } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("M")|| shallowLoc.getLocSts().equals("Z")) { News.warnNoLog(""+mark+" - 2"+" - 9"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); // 此标记避免多次执行移库任务 // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) // || Cools.isEmpty(waitWrkMast)) { if (Cools.isEmpty(waitWrkMast)) { wrkMast.setUpdMk("Y"); wrkMastMapper.updateById(wrkMast); // 生成工作档,将浅库位移转到新的库位中 moveLocForDeepLoc(slave, shallowLoc,mark); } News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); break; } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { News.warnNoLog(""+mark+" - 2"+" - 10"+" - // Q、S 库位状态={}",shallowLoc.getLocSts()); WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { News.infoNoLog(""+mark+" - 2"+" - 11"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); continue; } } } // 已经存在吊车执行任务时,则过滤 if (wrkMastMapper.selectWorking(slave.getId()) != null) { break; } if(slave.getId() == 4 && crnStn.getStaNo() == 1057) { String locNo = wrkMast.getSourceLocNo(); // 取对应另一个库位 String newLocNo=""; switch (locNo.substring(0,2)){ case "09":newLocNo="10";break; case "10":newLocNo="09";break; case "11":newLocNo="12";break; case "12":newLocNo="11";break; } newLocNo = newLocNo + locNo.substring(2); // 对应库位有无任务 WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper().eq("source_loc_no", newLocNo).eq("wrk_sts",11)); if(wrkMast1 == null) { if(locNo.startsWith("10") || locNo.startsWith("11")){ // 浅库位 } else { // 深库位判断浅库位状态 LocMast locMast = locMastService.selectById(newLocNo); if(!locMast.getLocSts().equals("O")) { log.info("{}空桶单出库,浅库位{}被堵塞",locNo,newLocNo); break; } } // 出一个时,取货排11,12,目标位置1057,放货伸叉会伸到1056上,所以得判断1056没东西才能放 if(sourceSta.getRow1() == 11 || sourceSta.getRow1() == 12) { StaProtocol staProtocol2 = devpThread.getStation().get(1056); if(!staProtocol2.isAutoing() || staProtocol2.isLoading() || staProtocol2.getWorkNo() != 0) { log.warn("1057空桶出一个货时,1056不满足放货条件,自动:{},有物:{},任务号:{}",staProtocol2.isAutoing(),staProtocol2.isLoading(),staProtocol2.getWorkNo()); continue; } } } else { // 有任务 // 每个库位默认出库站点是1057,如果深浅库位一起出,则修改源站点为1056,堆垛机出库站点为1056时更新对应库位出到1057 if(locNo.startsWith("09") || locNo.startsWith("11")) { // wrkMast.setSourceStaNo(1056); wrkMastService.updateById(wrkMast); } else { wrkMast1.setSourceStaNo(1056); wrkMastService.updateById(wrkMast1); } mark.set(99); break; } } News.warnNoLog(""+mark+" - 2"+" - 12"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue() ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue()); // 1.堆垛机开始移动 CrnCommand crnCommand = new CrnCommand(); crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 // crnCommand.setAckFinish((short) 0); // 任务完成确认位 crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 if(slave.getId() == 4 && crnStn.getStaNo() == 1056 && sourceSta.getRow1() == 11) { // 11排出到1056一次出两个时,取货位置偏移到12排 crnCommand.setSourcePosX((short) 12); crnCommand.setTaskCount((short) 2); // 出两个桶时告诉堆垛机这是两个 } else { crnCommand.setTaskCount((short) 1); // 其他默认出的是一个 } crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 // 源站1057 if(slave.getId() == 4 && crnStn.getStaNo() == 1057 && (sourceSta.getRow1() == 11 || sourceSta.getRow1() == 12)) { crnCommand.setDestinationPosX((short) 9); } crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { News.error(""+mark+" - 2"+" - 13"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); } else { Date now = new Date(); int workNoOther = 0; // 修改空桶库对应库位任务状态 if(slave.getId() == 4 && crnStn.getStaNo() == 1056) { String locNo2 = (wrkMast.getSourceLocNo().startsWith("09") ? "10" : "12") + wrkMast.getSourceLocNo().substring(2); WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper().eq("source_loc_no", locNo2).eq("wrk_sts",11)); if (wrkMast1 != null) { wrkMast1.setWrkSts(12L); wrkMast1.setCrnStrTime(now); wrkMast1.setModiTime(now); if (wrkMastMapper.updateById(wrkMast1) == 0) { News.error(""+mark+" - 2"+" - 14"+" - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast1.getWrkNo()); } workNoOther = wrkMast1.getWrkNo(); // 记录任务号,出库完成的时候一起完成 } } // 修改工作档状态 11.生成出库ID => 12.吊车出库中 wrkMast.setWrkSts(12L); wrkMast.setCrnStrTime(now); wrkMast.setModiTime(now); wrkMast.setWorkNoOther(workNoOther); if (wrkMastMapper.updateById(wrkMast) == 0) { News.error(""+mark+" - 2"+" - 14"+" - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); } break; } } } } News.infoNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发 : 出库执行完毕"); } /** * 库位移转 */ public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { // 获取工作档信息 WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); if (null == wrkMast) { return; } News.warnNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发:执行库位移转"); // 获取源库位信息 LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); if (null == sourceSta) { News.error(""+mark+" - 3"+" - 1"+" - 工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); return; } // 源库位 库位状态判断 if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("S")) { return; } // 获取目标库位信息 LocMast sta = locMastService.selectById(wrkMast.getLocNo()); if (null == sta) { News.error(""+mark+" - 3"+" - 2"+" - 工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); return; } if(sta.getLocType1() != sourceSta.getLocType1()){ News.error("移库目标库位类型与源库位类型不符"); return; } // 获取堆垛机信息 并 判断是否可入出 BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { return; } // 堆垛机控制过滤 if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { return; } // 已经存在吊车执行任务时,则过滤 if (wrkMastMapper.selectWorking(slave.getId()) != null) { return; } News.warnNoLog(""+mark+" - 3"+" - 3"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue() ,sta.getRow1().shortValue(),sta.getBay1().shortValue(),sta.getLev1().shortValue()); // 命令下发区 -------------------------------------------------------------------------- CrnCommand crnCommand = new CrnCommand(); crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 crnCommand.setAckFinish((short) 0); // 任务完成确认位 crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { News.error(""+mark+" - 3"+" - 4"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); } else { // 修改工作档状态 11.生成出库ID => 12.吊车出库中 Date now = new Date(); wrkMast.setWrkSts(12L); wrkMast.setCrnStrTime(now); wrkMast.setModiTime(now); if (wrkMastMapper.updateById(wrkMast) == 0) { News.error(""+mark+" - 3"+" - 5"+" - 【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); } } News.infoNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发:库位移转完成"); } /** * 执行对工作档的完成操作 */ public synchronized void storeFinished(Integer mark) { for (CrnSlave crn : slaveProperties.getCrn()) { // 获取堆垛机信息 CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); CrnProtocol crnProtocol = crnThread.getCrnProtocol(); if (crnProtocol == null) { continue; } // 状态:等待确认 并且 任务完成位 = 1 if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { News.warnNoLog(""+mark+" - 0"+" - 开始执行对工作档的完成操作"); if (crnProtocol.getTaskNo() == 9999) { // 回原点任务号 // 堆垛机复位 crnThread.setResetFlag(true); } else { // 获取入库待确认工作档 WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); if (wrkMast == null) { News.error(""+mark+" - 1"+" - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); continue; } // 入库 + 库位转移 ==> 4.入库完成 if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { wrkMast.setWrkSts(4L); } else { continue; } Date now = new Date(); // 空桶入库完成,先完成对应库位组任务 if(wrkMast.getWorkNoOther() != 0 ){ WrkMast wrkMast1 = wrkMastService.selectByWrkNo(wrkMast.getWorkNoOther()); if (wrkMast1 != null) { // // 交换库位号 String locNo = wrkMast.getLocNo(); // wrkMast.setLocNo(wrkMast1.getLocNo()); // 交换入库时间,提取库存时按顺序先浅后深 Date ioTime = wrkMast.getIoTime(); if(locNo.startsWith("10")) { wrkMast.setIoTime(wrkMast1.getIoTime()); wrkMast1.setIoTime(ioTime); } // wrkMast1.setLocNo(locNo); wrkMast1.setCrnEndTime(now); wrkMast1.setModiTime(now); wrkMast1.setWrkSts(4L); wrkMast1.setWorkNoOther(0); wrkMastMapper.updateById(wrkMast1); } } wrkMast.setCrnEndTime(now); wrkMast.setModiTime(now); wrkMast.setWorkNoOther(0); // 清空另一个任务号 // 修改成功后复位堆垛机 if (wrkMastMapper.updateById(wrkMast) > 0) { // 堆垛机复位 News.warnNoLog(""+mark+" - 2"+" - 修改成功后复位堆垛机 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); crnThread.setResetFlag(true); } } } } // News.infoNoLog(""+mark+" - 0"+" - 对工作档的完成操作执行完成"); } /** * 堆垛机回原点 */ public synchronized void originGo() throws InterruptedException { for (CrnSlave crn : slaveProperties.getCrn()) { // 获取堆垛机信息 CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); CrnProtocol crnProtocol = crnThread.getCrnProtocol(); if(crnProtocol == null) { continue; } if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { // 判断是不是已在原点 if(crnProtocol.getBay() == 0 && crnProtocol.getLevel() == 1) { continue; } // 判断是不是空闲三分钟 BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); if (basCrnp.getWrkNo() != 0) { continue; } Date now = new Date(); Date modiTime = basCrnp.getModiTime(); long diffInMillis = now.getTime()-modiTime.getTime(); if(diffInMillis < 10 * 1000) { // 空闲小于10秒则跳过 continue; } else { // 有入库任务或大于2分钟,回原点 int count = wrkMastService.selectCount(new EntityWrapper().eq("io_type", 1).eq("crn_no", crn.getId()).in("wrk_sts", 2, 9, 10)); if(count == 0 && diffInMillis < 2 * 60 * 1000) { continue; } } // 有吊车入库或吊车出库任务 int count = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", crnProtocol.getCrnNo()).in("wrk_sts", 3, 12)); if(count != 0) { continue; } CrnCommand crnCommand = new CrnCommand(); crnCommand.setCrnNo(crn.getId()); // 堆垛机编号 crnCommand.setTaskNo((short) 9999); // 工作号 crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 crnCommand.setSourcePosX((short) (crn.getId() == 1 ? 4 : crn.getId() == 2 ? 6 : crn.getId() == 3 ? 7 : 11)); // 源库位排 crnCommand.setSourcePosY((short) 0); // 源库位列 crnCommand.setSourcePosZ((short) 1); // 源库位层 crnCommand.setDestinationPosX((short) 0); // 目标库位排 crnCommand.setDestinationPosY((short) 0); // 目标库位列 crnCommand.setDestinationPosZ((short) 0); // 目标库位层 if (!MessageQueue.offer(SlaveType.Crn, crn.getId(), new Task(2, crnCommand))) { News.error("回原点任务下发失败", crn.getId(), JSON.toJSON(crnCommand)); } else { basCrnp.setModiTime(new Date()); basCrnpService.updateById(basCrnp); // 设置更新时间,避免重复下发回原点 log.info("{}号堆垛机回原点任务下发成功:{}", crn.getId(), JSON.toJSON(crnCommand)); } Thread.sleep(3000); } } } /** * 堆垛机异常信息记录 */ public synchronized void recCrnErr(Integer mark) { Date now = new Date(); for (CrnSlave crn : slaveProperties.getCrn()) { // 获取堆垛机信息 CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); CrnProtocol crnProtocol = crnThread.getCrnProtocol(); if (crnProtocol == null) { continue; } // if (true) { if (crnProtocol.getModeType() != CrnModeType.STOP) { // 有任务 if (crnProtocol.getTaskNo() != 0) { BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); // 有异常 if (latest == null) { // News.warnNoLog(""+mark+" - 1"+" - 开始执行:堆垛机异常信息记录 : 有任务,有异常"); if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); if (wrkMast == null) { continue; } BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); BasErrLog basErrLog = new BasErrLog( null, // 编号 wrkMast.getWrkNo(), // 工作号 now, // 发生时间 null, // 结束时间 wrkMast.getWrkSts(), // 工作状态 wrkMast.getIoType(), // 入出库类型 crn.getId(), // 堆垛机 null, // plc wrkMast.getLocNo(), // 目标库位 wrkMast.getStaNo(), // 目标站 wrkMast.getSourceStaNo(), // 源站 wrkMast.getSourceLocNo(), // 源库位 wrkMast.getBarcode(), // 条码 (int) crnProtocol.getAlarm(), // 异常码 errName, // 异常 1, // 异常情况 now, // 添加时间 null, // 添加人员 now, // 修改时间 null, // 修改人员 "任务中异常" // 备注 ); if (!basErrLogService.insert(basErrLog)) { News.error(""+mark+" - 2"+" - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); } } } else { // 异常修复 if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { latest.setEndTime(now); latest.setUpdateTime(now); latest.setStatus(2); if (!basErrLogService.updateById(latest)) { News.error(""+mark+" - 3"+" - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); } } } // 无任务 } else { BasErrLog latest = basErrLogService.findLatest(crn.getId()); // 有异常 if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { News.warnNoLog(""+mark+" - 4"+" - 开始执行:堆垛机异常信息记录 : 无任务,有异常"); // 记录新异常 if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); BasErrLog basErrLog = new BasErrLog( null, // 编号 null, // 工作号 now, // 发生时间 null, // 结束时间 null, // 工作状态 null, // 入出库类型 crn.getId(), // 堆垛机 null, // plc null, // 目标库位 null, // 目标站 null, // 源站 null, // 源库位 null, // 条码 (int) crnProtocol.getAlarm(), // 异常码 errName, // 异常 1, // 异常情况 now, // 添加时间 null, // 添加人员 now, // 修改时间 null, // 修改人员 "无任务异常" // 备注 ); if (!basErrLogService.insert(basErrLog)) { News.error(""+mark+" - 5"+" - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); } } // 无异常 } else { // 异常修复 if (latest != null && latest.getStatus() == 1) { latest.setEndTime(now); latest.setUpdateTime(now); latest.setStatus(2); if (!basErrLogService.updateById(latest)) { News.error(""+mark+" - 6"+" - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); } } } } } } // News.infoNoLog(""+mark+" - 0"+" - 堆垛机异常信息记录执行完成"); } /** * 输送线异常 */ public synchronized void recDevpErr() { Date now = new Date(); for (DevpSlave devp : slaveProperties.getDevp()) { Integer devpId = devp.getId(); DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpId); Map station = devpThread.getStation(); for (Map.Entry entry : station.entrySet()) { Integer siteNo = entry.getKey(); StaProtocol staProtocol = entry.getValue(); Integer workNo = staProtocol.getWorkNo(); // 输送线报警 String plcErr = staPlcErr(staProtocol); if (staProtocol.isAutoing()) { // 有任务 if (staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() <= 9000) { // 获取输送线报警信息 BasDevpErrLog latestByTaskNo = basDevpErrLogService.findLatestByTaskNo(siteNo, workNo); // 有异常 if (latestByTaskNo == null) { if (!plcErr.equals("")) { WrkMast wrkMast = wrkMastMapper.selectById(workNo); if (wrkMast == null) { continue; } BasDevpErrLog basErrLog = new BasDevpErrLog( null, // 编号 wrkMast.getWrkNo(), // 工作号 now, // 发生时间 null, // 结束时间 wrkMast.getWrkSts(), // 工作状态 wrkMast.getIoType(), // 入出库类型 wrkMast.getCrnNo(), // 堆垛机 devpId, // plc wrkMast.getLocNo(), // 目标库位 wrkMast.getStaNo(), // 目标站 siteNo, // 源站 wrkMast.getSourceLocNo(), // 源库位 wrkMast.getBarcode(), // 条码 0, // 异常码 plcErr, // 异常 1, // 异常情况 now, // 添加时间 null, // 添加人员 now, // 修改时间 null, // 修改人员 "任务中异常" // 备注 ); if (!basDevpErrLogService.insert(basErrLog)) { log.error("输送线异常信息插入表asr_bas_devp_err_log异常:{}", basErrLog); } } } else { // 异常修复 if (plcErr.equals("")) { latestByTaskNo.setEndTime(now); latestByTaskNo.setUpdateTime(now); latestByTaskNo.setStatus(2); if (!basDevpErrLogService.updateById(latestByTaskNo)) { log.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latestByTaskNo); } } } // 无任务 } else { BasDevpErrLog latest = basDevpErrLogService.findLatest(siteNo); // 有异常 if (!plcErr.equals("")) { // 记录新异常 if (latest == null || !latest.getError().equals(plcErr) || latest.getStatus() == 2 ) { BasDevpErrLog basErrLog = new BasDevpErrLog( null, // 编号 null, // 工作号 now, // 发生时间 null, // 结束时间 null, // 工作状态 null, // 入出库类型 0, // 堆垛机 devpId, // plc null, // 目标库位 null, // 目标站 siteNo, // 源站 null, // 源库位 null, // 条码 0, // 异常码 plcErr, // 异常 1, // 异常情况 now, // 添加时间 null, // 添加人员 now, // 修改时间 null, // 修改人员 "无任务异常" // 备注 ); if (!basDevpErrLogService.insert(basErrLog)) { log.error("输送线异常记录asr_bas_devp_err_log异常:{}", basErrLog); } } // 无异常 } else { // 异常修复 if (latest != null && latest.getStatus() == 1) { latest.setEndTime(now); latest.setUpdateTime(now); latest.setStatus(2); if (!basDevpErrLogService.updateById(latest)) { log.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latest); } } } } } } } } // 获取输送线报警 public String staPlcErr(StaProtocol staProtocol){ Integer siteId = staProtocol.getSiteId(); if (staProtocol.getBreakerErr()){ return "断路器故障"; } if (staProtocol.getInfraredErr()){ return "光电异常"; } if (staProtocol.getOutTimeErr()){ return "运行超时"; } if (staProtocol.getSeizeSeatErr()){ return "占位超时"; } if (staProtocol.getWrkYgoodsN()){ return "有任务无货故障"; } if (staProtocol.getInverterErr()){ return "变频器故障"; } if (staProtocol.getContactErr()){ return "电机接触器故障"; } if (staProtocol.getUpcontactErr()){ return "顶升电机接触器故障"; } if (staProtocol.isFrontErr()){ return "前超限"; } if (staProtocol.isBackErr()){ return "后超限"; } if (staProtocol.isHighErr()){ return "高超限"; } if (staProtocol.isLeftErr()){ return "左超限"; } if (staProtocol.isRightErr()){ return "右超限"; } if (staProtocol.isBarcodeErr() && siteId != 1083 && siteId != 1086 && siteId != 1089 ){ return "扫码失败"; } return ""; } /** * 出库 ===>> 工作档信息写入led显示器 */ public synchronized void ledExecute(Integer mark) { for (LedSlave led : slaveProperties.getLed()) { // 获取输送线plc线程 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); // 命令集合 List commands = new ArrayList<>(); // 工作档集合 List wrkMasts = new ArrayList<>(); for (Integer staNo : led.getStaArr()) { // 获取叉车站点 StaProtocol staProtocol = devpThread.getStation().get(staNo); if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { continue; } else { staProtocol = staProtocol.clone(); } // 获取工作档数据 WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); if (null == wrkMast) { continue; } wrkMasts.add(wrkMast); // 组装命令 LedCommand ledCommand = new LedCommand(); ledCommand.setWorkNo(wrkMast.getWrkNo()); ledCommand.setIoType(wrkMast.getIoType()); // 出库模式 switch (wrkMast.getIoType()) { case 1: ledCommand.setTitle("全板入库"); break; case 3: ledCommand.setTitle("站到站"); break; case 10: ledCommand.setTitle("空板入库"); break; case 101: ledCommand.setTitle("全板出库"); break; case 103: ledCommand.setTitle("拣料出库"); break; case 104: ledCommand.setTitle("并板出库"); break; case 107: ledCommand.setTitle("盘点出库"); break; case 110: ledCommand.setTitle("空板出库"); ledCommand.setEmptyMk(true); break; case 120: ledCommand.setTitle("手动转移"); break; default: News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); break; } ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); ledCommand.setLocNo(wrkMast.getLocNo()); ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); ledCommand.setStaNo(wrkMast.getStaNo()); ledCommand.setBarcode(wrkMast.getBarcode()); MatDto matDto = new MatDto(); // 明细 WrkDetl wrkDetl1 = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", wrkMast.getWrkNo())); if (wrkDetl1 != null) { // 出库任务的四个出库站点,判断当前物料一批出库的时间 获取当前已完成 / 总数 if(wrkMast.getIoType() == 101 && (wrkMast.getStaNo() == 1024 ||wrkMast.getStaNo() == 1040 ||wrkMast.getStaNo() == 1043 ||wrkMast.getStaNo() == 1016) ) { int count = wrkMastService.selectCount(new EntityWrapper().eq("io_type", 101).eq("io_time", wrkMast.getIoTime())); int countHis = wrkMastMapper.selectCountHisByIoTypeAndIoTime(101, wrkMast.getIoTime()); matDto.setOutTotal(count+countHis); matDto.setIsOutCount(countHis + 1); } ledCommand.setOrderNo(wrkDetl1.getOrderNo()); matDto.setMaknx(wrkDetl1.getMaktx()); matDto.setMatnr(wrkDetl1.getMatnr()); matDto.setBatch(wrkDetl1.getBatch()); matDto.setManuDate(wrkDetl1.getManuDate()); matDto.setAnfme(wrkDetl1.getAnfme()); matDto.setWeight(wrkDetl1.getWeight()); matDto.setGrossWeight(wrkDetl1.getManLength()); ledCommand.getMatDtos().add(matDto); } // 订单 // if(wrkDetl1 != null && !Cools.isEmpty(wrkDetl1.getOrderNo())) { // // } commands.add(0,ledCommand); } Set workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); // 获取LED线程 LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); // 相同工作号集合则过滤 if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { continue; } // 命令下发 ------------------------------------------------------------------------------- if (!commands.isEmpty()) { if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); continue; } } try { // 修改主档led标记 for (WrkMast wrkMast : wrkMasts) { wrkMast.setOveMk("Y"); wrkMast.setModiTime(new Date()); if (wrkMastMapper.updateById(wrkMast) == 0) { throw new CoolException("更新工作档失败"); } } // 更新线程当前工作号集合 ledThread.setWorkNos(workNos); } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } /** * 其他 ===>> LED显示器复位,显示默认信息 */ public synchronized void ledReset() { for (LedSlave led : slaveProperties.getLed()) { // 获取输送线plc线程 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); // 命令集合 boolean reset = true; for (Integer staNo : led.getStaArr()) { // 获取叉车站点 StaProtocol staProtocol = devpThread.getStation().get(staNo); if (staProtocol == null) { continue; } if (staProtocol.getWorkNo() != 0) { reset = false; break; } else { // 入库在无物的时候才清除异常 if(staNo == 1006 || staNo == 1012 || staNo == 1018 || staNo == 1041) { if(staProtocol.isLoading()) { reset = false; break; } } } } // 获取led线程 LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); // led显示默认内容 if (reset) { if (ledThread == null) { continue; } ledThread.errorReset(); if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); } } } } /** * 因双深库位阻塞,对浅库位进行移转(立即执行版) * tip:同步 */ private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,AtomicInteger mark) { // 只有208L能放11层 String model = null; if(shallowLoc.getLocSts().equals("F")) { LocDetl locDetl = locDetlService.selectOne(new EntityWrapper().eq("loc_no", shallowLoc.getLocNo())); if(locDetl != null && locDetl.getModel() != null) { String matModel = locMastMapper.selectMatMatnrByMaktx(locDetl.getModel()); if(matModel != null && matModel.equals("208L")) { model = "208L"; } } } try { News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); List rows = locMastService.queryDistinctRow(crn.getId()); LocMast loc = null; for (Integer row : rows) { if (Utils.isDeepLoc(slaveProperties, row)) { // loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); loc = locMastMapper.queryFreeLocMastNew(row,model); if (loc != null) { if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); if (!shallowLoc1.getLocSts().equals("O")) { loc = null; } } } if (null != loc) { break; } } } if (null == loc) { for (Integer row : rows) { if (Utils.isShallowLoc(slaveProperties, row)) { // loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); loc = locMastMapper.queryFreeLocMastNew(row,model); if (null != loc) {//对应深库位非在库状态,不能移库 String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); LocMast deepLoc1 = locMastService.selectById(deepLoc); if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("M")&& !deepLoc1.getLocSts().equals("Z")) { loc = null; } } if (null != loc) { break; } } } } if (null == loc) { News.error(""+mark+"moveLocForDeepLoc"+" - 1"+" - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); // throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); } else { // 获取工作号 int workNo = commonService.getWorkNo(0); // 保存工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(new Date()); wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID wrkMast.setIoType(11); // 入出库状态: 11.库格移载 wrkMast.setIoPri(13D); wrkMast.setCrnNo(crn.getId()); wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 wrkMast.setLocNo(loc.getLocNo()); // 目标库位 wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 满板 wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("M") ? "M" : shallowLoc.getLocSts().equals("Z") ? "Z" : "N"); // 空板 wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 wrkMast.setLinkMis("N"); wrkMast.setAppeTime(new Date()); wrkMast.setModiTime(new Date()); int res = wrkMastMapper.insert(wrkMast); if (res == 0) { News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); throw new CoolException("保存工作档失败"); } // 工作档明细保存 if (shallowLoc.getLocSts().equals("F")) { List locDetls = locDetlService.selectList(new EntityWrapper().eq("loc_no", shallowLoc.getLocNo())); for (LocDetl locDetl : locDetls) { WrkDetl wrkDetl = new WrkDetl(); wrkDetl.setWrkNo(workNo); wrkDetl.setIoTime(new Date()); wrkDetl.setAnfme(locDetl.getAnfme()); VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 wrkDetl.setAppeTime(new Date()); wrkDetl.setModiTime(new Date()); if (!wrkDetlService.insert(wrkDetl)) { News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); throw new CoolException("保存工作档明细失败"); } } } // 修改源库位状态 if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("M") || shallowLoc.getLocSts().equals("Z")) { shallowLoc.setLocSts("R"); // R.出库预约 shallowLoc.setModiTime(new Date()); if (!locMastService.updateById(shallowLoc)) { News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败"); throw new CoolException("更新源库位状态失败"); } } else { News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败"); throw new CoolException("源库位出库失败"); } // 修改目标库位状态 if (loc.getLocSts().equals("O")) { loc.setLocSts("S"); // S.入库预约 loc.setModiTime(new Date()); if (!locMastService.updateById(loc)) { News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败"); throw new CoolException("更新目标库位状态失败"); } } else { News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败"); throw new CoolException("移转失败"); } } } catch (Exception e) { News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞,对浅库位进行移转失败", e); e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } /** * 并板,拣料,盘点出库,状态为14.已出库未确认,更新ctnNo为Y * @param mark 标识 */ public synchronized void outOfDevp(Integer mark) { List wrkMasts = wrkMastMapper.selectPick(); if (wrkMasts.size()!=0){ News.warnNoLog(""+mark+" - 0"+" - 开始执行outOfDevp"); } for (WrkMast wrkMast : wrkMasts) { if (basDevpService.selectCount(new EntityWrapper().eq("wrk_no", wrkMast.getWrkNo())) == 0) { wrkMast.setCtnNo("Y"); if (wrkMastMapper.updateById(wrkMast) == 0) { News.error(""+mark+" - 1"+" - 修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); } } } // News.infoNoLog(""+mark+" - 0"+" - outOfDevp执行完成"); } /** * 生成 空子/母托盘出库任务 */ public synchronized void generateEmptyPalletStoreWrk() { SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); for (Map.Entry entry : emptyPalletSiteMap.entrySet()) { StaProtocol staProtocol = devpThread.getStation().get(entry.getKey()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } // 自动&无物&可出 if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.isOutEnable() && staProtocol.getWrkNo() == 0) { // 判断是否已经生成任务 int dismantlingMachine = entry.getKey(); switch (entry.getKey()) { case 1001:dismantlingMachine = 1002;break; case 1019:dismantlingMachine = 1020;break; case 1034:dismantlingMachine = 1035;break; } if(staProtocol.getSiteId() == 1034 && staProtocol.isHigh()) { continue; } if (wrkMastService.selectList(new EntityWrapper().in("io_type", 110).eq("sta_no", dismantlingMachine)).size() > 0) { // log.warn("{}站点已经存在两个空板出库任务", entry.getKey()); continue; } Map map = new HashMap<>(); map.put("site", String.valueOf(dismantlingMachine)); map.put("flag", entry.getValue()); String response = ""; try { response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/auto/emptyOut/v1") .setJson(JSON.toJSONString(map)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { log.info("空托出库请求成功:请求参数{},返回值:{}", map, response); } else { // log.error("空拖出库请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1", map, response); } } catch (Exception e) { log.error("空拖出库请求接口异常!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1", map, response); e.printStackTrace(); } } } } /** * 托盘到达rgv接驳站点,更改工作档状态为9.呼叫RGV,环穿程序调度rgv */ public synchronized void callRgv() { for (Integer site : rgvConnectionSiteList) { // 输送线plc编号 Integer devpPlcId = site < 1044 ? 1 : site <= 1090 ? 2 : 3; DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpPlcId); StaProtocol staProtocol = devpThread.getStation().get(site); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.isInEnable() || staProtocol.isOutEnable() && site == 1090) && staProtocol.getWorkNo() != 0 && (staProtocol.getWorkNo() <= 9000 || staProtocol.getWorkNo()>=30000)) { if (staProtocol.getSiteId() == 1034 && !staProtocol.isHigh()) { // 1034空母拖回流任务需要高信号 continue; } // 查询工作档 WrkMast wrkMast = wrkMastMapper.selectByWrkNo(staProtocol.getWorkNo()); if (wrkMast == null) { log.error("呼叫rgv,任务号不存在:{}",staProtocol.getWorkNo()); continue; } // 1083,1086,1089 外形检测失败,不是去异常口的 停在原处 if (staProtocol.getSiteId() == 1083 || staProtocol.getSiteId() == 1086 || staProtocol.getSiteId() == 1089 && wrkMast.getStaNo() != 1090) { boolean back = false; String errMsg = ""; if (staProtocol.isFrontErr()) { errMsg = "前超限"; back = true; } if (!back && staProtocol.isBackErr()) { errMsg = "后超限"; back = true; } if (!back && staProtocol.isHighErr()) { errMsg = "高超限"; back = true; } if (!back && staProtocol.isLeftErr()) { errMsg = "左超限"; back = true; } if (!back && staProtocol.isRightErr()) { errMsg = "右超限"; back = true; } if (back) { log.error("{}站点,外形检测失败:{}",site,errMsg); continue; } } if (staProtocol.getSiteId() == 1090 && wrkMast.getStaNo() == 1090) { continue; } if ((wrkMast.getWrkSts() == 2 || wrkMast.getWrkSts() == 15 || (wrkMast.getIoType() == 120 && wrkMast.getWrkSts() == 52)) && (wrkMast.getRgvNo() == null || wrkMast.getRgvDstaNo() == 1090)) { // 有1090的任务跳过rgv分配 if(wrkMast.getStaNo() == 1090) { DevpThread devpThread2 = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); StaProtocol staProtocol2 = devpThread2.getStation().get(1090); if(!staProtocol2.isAutoing() || staProtocol2.isLoading() || staProtocol2.getWorkNo() != 0) { log.info("{}去异常口目标站点,自动:{},有物:{},工作号为:{}",wrkMast.getWrkNo(),staProtocol2.isAutoing(),staProtocol2.isLoading(),staProtocol2.getWorkNo()); continue; } int count = wrkMastService.selectCount(new EntityWrapper().where("sta_no = 1090 AND (wrk_sts IN (9,10) OR (wrk_sts = 2 AND rgv_finish_time IS NOT NULL))")); if (count > 0) { log.info("{}去异常口,但是前面有去异常口任务数:{}",wrkMast.getWrkNo(),count); continue; } } wrkMast.setRgvNo(0); wrkMast.setRgvSstaNo(site); wrkMast.setRgvDstaNo(taskStaNoToRgvStaNoMap.get(wrkMast.getStaNo())); wrkMast.setWrkSts(9L); wrkMast.setModiTime(new Date()); wrkMastMapper.updateById(wrkMast); log.info("任务号:{}已到达rgv接驳位,准备呼叫rgv...", wrkMast.getWrkNo()); } } } } /** * rgv放货完成,给输送线下发任务 */ public synchronized void rgvToDev() throws InterruptedException { for (Integer site : rgvConnectionSiteList) { // 输送线plc编号 Integer devpPlcId = site < 1044 ? 1 : site <= 1090 ? 2 : 3; DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpPlcId); StaProtocol staProtocol = devpThread.getStation().get(site); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.isOutEnable() || (staProtocol.getSiteId() == 1001 || staProtocol.getSiteId() == 1019 || staProtocol.getSiteId() == 1034))&& staProtocol.getWorkNo() == 0 && staProtocol.getHideWorkNo() != 0) { // 查询工作档 WrkMast wrkMast = wrkMastMapper.selectByWrkNo(staProtocol.getHideWorkNo()); if (wrkMast == null) { log.error("rgv放货完成,{}站点,隐藏任务号找不到工作档:{}", site, staProtocol.getHideWorkNo()); continue; } if(wrkMast.getIoType() == 3 && (wrkMast.getStaNo() == 1024 || wrkMast.getStaNo() == 1031 || wrkMast.getStaNo() == 1016 || wrkMast.getStaNo() == 1043)) { // 到1024出库口,放到输送线后任务完成 if(wrkMast.getWrkSts() != 2 ){ log.warn("rgv放货完成3,rgv未复位:rgv号{},任务号:{},任务状态{}",wrkMast.getRgvNo(),wrkMast.getWrkNo(),wrkMast.getWrkSts()); continue; } wrkMast.setWrkSts(5L); // if(wrkMast.getStaNo() == 1090) { // wrkMast.setWrkSts(3L); // } wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); } else if(wrkMast.getIoType() == 101 && (wrkMast.getStaNo() == 1024 || wrkMast.getStaNo() == 1031 || wrkMast.getStaNo() == 1016 || wrkMast.getStaNo() == 1043)) { if(wrkMast.getWrkSts() != 2 ) { log.warn("rgv放货完成101,rgv未复位:rgv号{},任务号:{},任务状态{}", wrkMast.getRgvNo(), wrkMast.getWrkNo(), wrkMast.getWrkSts()); continue; } wrkMast.setWrkSts(15L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); } else if(wrkMast.getIoType() == 110 && (wrkMast.getStaNo() == 1002 || wrkMast.getStaNo() == 1020 ||wrkMast.getStaNo() == 1035 || wrkMast.getStaNo() == 1024)) { if(wrkMast.getWrkSts() != 2 ){ log.warn("rgv放货完成110,rgv未复位:rgv号{},任务号:{},任务状态{}",wrkMast.getRgvNo(),wrkMast.getWrkNo(),wrkMast.getWrkSts()); continue; } wrkMast.setWrkSts(15L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); // 1020切换出库模式,如果有托盘入拆盘机,不给输送线下发命令 if(wrkMast.getStaNo() == 1020) { if(staProtocol.getInOrOutMode() != 1) { continue; } } } else if(wrkMast.getIoType() == 120) { if(wrkMast.getWrkSts() != 53 ){ log.warn("rgv放货完成120,rgv未复位:rgv号{},任务号:{},任务状态{}",wrkMast.getRgvNo(),wrkMast.getWrkNo(),wrkMast.getWrkSts()); continue; } wrkMast.setWrkSts(54L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); } // 给输送线下发命令 staProtocol.setWorkNo(staProtocol.getHideWorkNo()); staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); if (!MessageQueue.offer(SlaveType.Devp, devpPlcId, new Task(2, staProtocol))) { log.info("rgv搬运完成给输送线下发命令失败!,plc id:{},站点{},任务号:{},目标站:{}", devpPlcId,staProtocol.getSiteId(), staProtocol.getWorkNo(), staProtocol.getStaNo()); } else { log.info("rgv搬运完成给输送线下发命令成功plc id:{}!,站点{},任务号:{},目标站:{}", devpPlcId,staProtocol.getSiteId(), staProtocol.getWorkNo(), staProtocol.getStaNo()); } Thread.sleep(300); } } } /** * 读异常口可入信号,分配库位 */ public synchronized void abnormalMouthWarehousing() { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); StaProtocol staProtocol = devpThread.getStation().get(1090); if (staProtocol == null) { return; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.isInEnable() || staProtocol.isOutEnable()) && staProtocol.getWorkNo() != 0 && staProtocol.getWorkNo() < 9000) { // 查询工作档 WrkMast wrkMast = wrkMastService.selectById(staProtocol.getWorkNo()); if (wrkMast == null) { log.error("异常口入库任务号无任务:{}", staProtocol.getWorkNo()); return; } else if (wrkMast.getLocNo() != null && wrkMast.getLocNo().length() == 7) { // log.info("异常口入库库位已分配:{}", wrkMast.getLocNo()); return; } else if(wrkMast.getStaNo() != 1090) { // log.info("异常口入库入库目标站点已分配:{}", wrkMast.getStaNo()); return; } try { CanningLineInLocParam param = new CanningLineInLocParam(); param.setWrkNo(staProtocol.getWorkNo()); param.setSourceStaNo(1090); param.setTbFlag(staProtocol.isInEnable()); // true入成品库,false入空桶库 String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/pakin/abnormalMouthWarehousing/loc/v1") .setJson(JSON.toJSONString(param)) .build() .doPost(); log.info("异常口入库请求wms原始返回:" + response); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { log.error("异常口入库请求接口成功常,url:{},request:{},response:{}", wmsUrl + "/rpc/pakin/CanningLine/loc/v1", JSON.toJSONString(param), response); } else { log.error("异常口入库请求接口异常,url:{},request:{},response:{}", wmsUrl + "/rpc/pakin/CanningLine/loc/v1", JSON.toJSONString(param), response); News.error("异常口入库请求接口异常!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/CanningLine/loc/v1", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } /** * 母托盘叠满自动入库 */ public synchronized void autoEmptyIn() { SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); for (Integer site : stackingSite) { StaProtocol staProtocol = devpThread.getStation().get(site); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } // 站点条件判断 if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.getWorkNo() == 0) { try { SearchLocParam param = new SearchLocParam(); param.setIoType(10); param.setSourceStaNo(site); param.setBucketType("21"); // 空母托盘 param.setLocType1((short) 1); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/pakin/loc/v1") .setJson(JSON.toJSONString(param)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); // 更新站点信息 且 下发plc命令 staProtocol.setWorkNo(dto.getWorkNo()); staProtocol.setStaNo(dto.getStaNo().shortValue()); boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); log.error("母托叠盘入库输送线下发:"+dto.getWorkNo()+","+staProtocol.getSiteId()); if (!result) { News.errorNoLog(""+" - 1"+" - 更新plc站点信息失败"); throw new CoolException("更新plc站点信息失败"); } } else { News.error(" - 3"+" - 母托叠盘入库请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } } /** * 子托盘底下母托盘回流 */ public synchronized void motherTrayReflow() { SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); StaProtocol staProtocol = devpThread.getStation().get(1034); if (staProtocol == null) { return; } else { staProtocol = staProtocol.clone(); } // 站点条件判断 if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.getWorkNo() == 0 && staProtocol.isHigh()) { WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper().eq("io_type", 3).eq("source_sta_no", 1034).eq("sta_no", 1024)); if (wrkMast1 != null) { return; } Date now = new Date(); // 保存工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(commonService.getWorkNo(1)); wrkMast.setIoTime(now); wrkMast.setWrkSts(2L); wrkMast.setIoType(3); wrkMast.setIoPri(15D); wrkMast.setSourceStaNo(1034); // 源站 wrkMast.setStaNo(1024); // 目标站 wrkMast.setAppeTime(now); wrkMast.setMemo("子托盘底座母托盘回流"); wrkMastService.insert(wrkMast); staProtocol.setWorkNo(wrkMast.getWrkNo()); staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); if (result) { log.info("子托盘底座母托盘回流命令推送队列成功:" + wrkMast.getWrkNo() + "," + staProtocol.getSiteId()); } else { log.error("子托盘底座母托盘回流命令推送队列失败:" + wrkMast.getWrkNo() + "," + staProtocol.getSiteId()); } } } public synchronized void autoOutEmptyBucket() { Config config = configService.selectOne(new EntityWrapper().eq("code", "autoOutEmptyBucket").eq("status", 1)); if (config == null || Cools.isEmpty(config.getValue())) { return; } // 需要自动补空桶的站点 String[] split = config.getValue().split("="); for (SearchLocParam.WantBucket wantBucket : getWantBucketFlag()) { if (wantBucket.getBucketType() != 0 && wantBucket.getWantBucketCount() > 0) { // 罐装线有要桶信号+要托数不为0 boolean flag = true; // 是否需要自动补,true不需要,false需要 for (String item : split) { if (String.valueOf(wantBucket.getSite()).equals(item)) { flag = false; break; } } if (flag) { return; } // <4 < 2 < 4 int count = wrkMastMapper.selectInGzxCount(wantBucket.getSite()); if (wantBucket.getWantBucketCount() == 1) { // 最后剩一拖的时候 log.info("{}自动补空桶剩最后一托,罐装线要桶型信息:{},正在执行任务数:{}", wantBucket.getSite(), wantBucket.getBucketType(), count); if (wantBucket.getSite() == 1071 && count <= 3 || wantBucket.getSite() == 1064 && count <= 1 || wantBucket.getSite() == 1078 && count <= 3) { // 可以出一个 List locDetlList = locDetlService.selectListByMatnr(wantBucket.getBucketType()); if (locDetlList.size() == 0) { log.warn("自动出空桶最后一个,库存无数据"); break; } Map locDetlMap = locDetlList.stream().collect(Collectors.toMap(LocDetl::getLocNo, locDetl -> locDetl)); LocDetl locDetlSta = null; for (LocDetl locDetl : locDetlList) { String loc1 = locDetl.getLocNo(); // 当前库位 String row = loc1.substring(0, 2); String rowNew = ""; // 对应库位 switch (row) { case "09": rowNew = "10"; break; case "10": rowNew = "09"; break; case "11": rowNew = "12"; break; case "12": rowNew = "11"; break; default: } String locNoNew = rowNew + loc1.substring(2); LocDetl locDetl1 = locDetlMap.get(locNoNew); if (locDetl1 == null) { locDetlSta = locDetl; break; } } // 没有单的,深浅库位都有,先取浅库位 if (locDetlSta == null) { Optional first = locDetlList.stream().filter(locDetl -> locDetl.getLocNo().startsWith("10") || locDetl.getLocNo().startsWith("11")).findFirst(); if (first.isPresent()) { locDetlSta = first.get(); } } if (locDetlSta != null) { try { StockOutParam param = new StockOutParam(); param.setOutSite(wantBucket.getSite()); List locDetls = new ArrayList<>(); StockOutParam.LocDetl locDetl2 = new StockOutParam.LocDetl(); locDetl2.setLocNo(locDetlSta.getLocNo()); locDetl2.setMatnr(locDetlSta.getMatnr()); locDetl2.setBatch(locDetlSta.getBatch()); locDetl2.setBrand(locDetlSta.getBrand()); locDetl2.setCount(locDetlSta.getAnfme()); locDetl2.setBoxType1(locDetlSta.getBoxType1()); locDetl2.setBoxType2(locDetlSta.getBoxType2()); locDetl2.setBoxType3(locDetlSta.getBoxType3()); locDetl2.setStandby1(locDetlSta.getStandby1()); locDetl2.setStandby2(locDetlSta.getStandby2()); locDetl2.setStandby3(locDetlSta.getStandby3()); locDetls.add(locDetl2); param.setLocDetls(locDetls); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/autoOutEmptyBucket") .setJson(JSON.toJSONString(param)) .build() .doPost(); log.info("最后一个自动出空桶请求wms原始返回:" + response); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { decreaseWantBucketCount(wantBucket.getSite(), 1); log.info("最后一个自动出空桶成功:{}", wantBucket.getSite()); return; } else { News.error("最后一个自动空桶出库" + ":请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/autoOutEmptyBucket", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } } else if (wantBucket.getSite() == 1071 && count <= 2 || wantBucket.getSite() == 1064 && count == 0 || wantBucket.getSite() == 1078 && count <= 2) { // 可以出两个 // 自动出空桶,均匀出到每台罐装线 Integer count1 = wrkMastMapper.selectCount(new EntityWrapper().eq("crn_no", 4).eq("sta_no",wantBucket.getSite()).in("wrk_sts", 11,12)); if(count1 > 0) { return; } log.info("{}自动补空桶,罐装线要桶型信息:{},正在执行任务数:{}", wantBucket.getSite(), wantBucket.getBucketType(), count); // 判断库里有无空桶组 List locDetlList = locDetlService.selectListByMatnr(wantBucket.getBucketType()); for (int i = 0; i < locDetlList.size(); i++) { LocDetl locDetl = locDetlList.get(i); String loc1 = locDetl.getLocNo(); String aisle1 = loc1.substring(0, 2); String column1 = loc1.substring(2, 5); String level1 = loc1.substring(5, 7); for (int j = i + 1; j < locDetlList.size(); j++) { LocDetl locDetl1 = locDetlList.get(j); String loc2 = locDetl1.getLocNo(); String aisle2 = loc2.substring(0, 2); String column2 = loc2.substring(2, 5); String level2 = loc2.substring(5, 7); // 检查是否满足组队条件 if (isSameAisleGroup(aisle1, aisle2) && column1.equals(column2) && level1.equals(level2)) { // 创建空桶出库任务 try { StockOutParam param = new StockOutParam(); param.setOutSite(wantBucket.getSite()); List locDetls = new ArrayList<>(); StockOutParam.LocDetl locDetl2 = new StockOutParam.LocDetl(); locDetl2.setLocNo(locDetl.getLocNo()); locDetl2.setMatnr(locDetl.getMatnr()); locDetl2.setBatch(locDetl.getBatch()); locDetl2.setBrand(locDetl.getBrand()); locDetl2.setCount(locDetl.getAnfme()); locDetl2.setBoxType1(locDetl.getBoxType1()); locDetl2.setBoxType2(locDetl.getBoxType2()); locDetl2.setBoxType3(locDetl.getBoxType3()); locDetl2.setStandby1(locDetl.getStandby1()); locDetl2.setStandby2(locDetl.getStandby2()); locDetl2.setStandby3(locDetl.getStandby3()); locDetls.add(locDetl2); StockOutParam.LocDetl locDetl3 = new StockOutParam.LocDetl(); locDetl3.setLocNo(locDetl1.getLocNo()); locDetl3.setMatnr(locDetl1.getMatnr()); locDetl3.setBatch(locDetl1.getBatch()); locDetl3.setBrand(locDetl1.getBrand()); locDetl3.setCount(locDetl1.getAnfme()); locDetl3.setBoxType1(locDetl1.getBoxType1()); locDetl3.setBoxType2(locDetl1.getBoxType2()); locDetl3.setBoxType3(locDetl1.getBoxType3()); locDetl3.setStandby1(locDetl1.getStandby1()); locDetl3.setStandby2(locDetl1.getStandby2()); locDetl3.setStandby3(locDetl1.getStandby3()); locDetls.add(locDetl3); param.setLocDetls(locDetls); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/autoOutEmptyBucket") .setJson(JSON.toJSONString(param)) .build() .doPost(); log.info("自动出空桶请求wms原始返回:" + response); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { decreaseWantBucketCount(wantBucket.getSite(), 2); log.info("自动出空桶成功:{}", wantBucket.getSite()); return; } else { News.error("自动空桶出库" + ":请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/autoOutEmptyBucket", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } } if (locDetlList.size() > 0) { log.info("没有成对的空桶组,只能一个一个出"); try { LocDetl locDetl = locDetlList.get(0); StockOutParam param = new StockOutParam(); param.setOutSite(wantBucket.getSite()); List locDetls = new ArrayList<>(); StockOutParam.LocDetl locDetl2 = new StockOutParam.LocDetl(); locDetl2.setLocNo(locDetl.getLocNo()); locDetl2.setMatnr(locDetl.getMatnr()); locDetl2.setBatch(locDetl.getBatch()); locDetl2.setBrand(locDetl.getBrand()); locDetl2.setCount(locDetl.getAnfme()); locDetl2.setBoxType1(locDetl.getBoxType1()); locDetl2.setBoxType2(locDetl.getBoxType2()); locDetl2.setBoxType3(locDetl.getBoxType3()); locDetl2.setStandby1(locDetl.getStandby1()); locDetl2.setStandby2(locDetl.getStandby2()); locDetl2.setStandby3(locDetl.getStandby3()); locDetls.add(locDetl2); param.setLocDetls(locDetls); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/autoOutEmptyBucket") .setJson(JSON.toJSONString(param)) .build() .doPost(); log.info("自动出空桶请求wms原始返回:" + response); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { decreaseWantBucketCount(wantBucket.getSite(), 1); log.info("自动出空桶成功:{}", wantBucket.getSite()); return; } else { News.error("自动空桶出库" + ":请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/autoOutEmptyBucket", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } } } } // 判断两个排是否属于同一组 private static boolean isSameAisleGroup(String aisle1, String aisle2) { return (aisle1.equals("09") && aisle2.equals("10")) || (aisle1.equals("10") && aisle2.equals("09")) || (aisle1.equals("11") && aisle2.equals("12")) || (aisle1.equals("12") && aisle2.equals("11")); } /** * 空桶罐装完成到达罐装线出口 完成直供罐装线任务和空桶出库任务,创建成品桶入库任务 */ public synchronized void canningLineTaskFinish() { // 输送线plc编号 Integer devpPlcId = 2; DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpPlcId); for (Integer site : outGzxSiteList) { StaProtocol staProtocol = devpThread.getStation().get(site); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.getWorkNo() == 0) { if(staProtocol.getWrkNo() == 0) { log.error("{}出罐装线货物到位,没有读取到任务号:{}",staProtocol.getSiteId(),staProtocol.getWrkNo()); continue; } // 贴标结果反馈到外形检测的扫描条码失败 StaProtocol staProtocol2 = devpThread.getStation().get(site + 2); // 根据罐装线反馈任务号查询工作档 WrkMast wrkMast = wrkMastService.selectById(staProtocol.getWrkNo()); if(wrkMast == null) { log.error("出罐装线货物任务号工作档不存在:{}",staProtocol.getWrkNo()); continue; } else if(wrkMast.getWrkSts() != 2) { log.error("出罐装线货物任务号工作档状态异常,不为2:{}",staProtocol.getWrkNo()); continue; } try { CanningLineInLocParam param = new CanningLineInLocParam(); param.setWrkNo(staProtocol.getWrkNo()); param.setMatnr(staProtocol.getMatnr().trim()); param.setBatch(staProtocol.getBatch().trim()); param.setManuDate(staProtocol.getManuDate()); param.setWeight(Math.round(staProtocol.getWeight() * 100.0) / 100.0); param.setGrossWeight(Math.round(staProtocol.getGrossWeight() * 100.0) / 100.0); param.setReinspection(staProtocol.isReinspection()); param.setSourceStaNo(site + 2); param.setTbFlag(staProtocol2.isBarcodeErr()); param.setCannedVolume(Math.round(staProtocol.getCannedVolume() * 100.0) / 100.0); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/pakin/CanningLine/loc/v1") .setJson(JSON.toJSONString(param)) .build() .doPost(); log.info("罐装线入库请求wms原始返回:" + response); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); staProtocol.setWorkNo(dto.getWorkNo()); staProtocol.setStaNo(dto.getSourceStaNo().shortValue()); devpThread.setPakMk(staProtocol.getSiteId(), false); boolean result = MessageQueue.offer(SlaveType.Devp, devpPlcId, new Task(2, staProtocol)); staProtocol.setPlaceableFlag(1); boolean offer = MessageQueue.offer(SlaveType.Devp, outGzxSiteList.indexOf(site) + 4, new Task(5, staProtocol)); if (offer) { log.info("给罐装线写入可出信号推送{}号输送线命令成功:{}" ,site,1); } if (result) { log.info("罐装线入库推送输送线命令成功:" + dto.getWorkNo() + "," + site + "," + dto.getStaNo()); News.info("罐装线入库推送输送线命令成功:" + dto.getWorkNo() + "," + site + "," + dto.getStaNo()); } else { log.error("罐装线入库推送输送线命令失败:" + dto.getWorkNo() + "," + site + "," + dto.getStaNo()); News.error("罐装线入库推送输送线命令失败:" + dto.getWorkNo() + "," + site + "," + dto.getStaNo()); throw new CoolException("罐装线入库推送输送线命令失败:" + site); } } else { log.error("罐装线入库请求接口异常,url:{},request:{},response:{}", wmsUrl + "/rpc/pakin/CanningLine/loc/v1", JSON.toJSONString(param), response); News.error("罐装线入库请求接口异常!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/CanningLine/loc/v1", JSON.toJSONString(param), response); } } catch (Exception e) { e.printStackTrace(); TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); } } } } /** * 到达罐装线入库口,告诉罐装线要入库桶信息 */ public synchronized void inGzxBefore() { // 输送线plc编号 Integer devpPlcId = 2; DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpPlcId); for (Integer site : inGzxSiteList) { StaProtocol staProtocol = devpThread.getStation().get(site); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.getWorkNo() != 0) { // 查询工作档 WrkMast wrkMast = wrkMastMapper.selectByWrkNo(staProtocol.getWorkNo()); if (wrkMast != null && wrkMast.getWhsType() == null && wrkMast.getIoType() != 120) { WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", wrkMast.getWrkNo())); staProtocol.setBucketType(wrkDetl.getMatnr()); staProtocol.setBucketCount(wrkDetl.getAnfme().intValue()); boolean result = MessageQueue.offer(SlaveType.Devp, inGzxSiteList.indexOf(site) + 4, new Task(4, staProtocol)); if (result) { log.info("告诉罐装线入库桶信息命令队列推送成功:" + staProtocol.getWorkNo() + "," +"托盘码:" + wrkMast.getBarcode() +"," + site + "," + staProtocol.getBucketType() +"," + staProtocol.getBucketCount()); News.info("告诉罐装线入库桶信息命令队列推送成功:" + staProtocol.getWorkNo() + "," + site + "," + staProtocol.getBucketType() +"," + staProtocol.getBucketCount()); wrkMast.setWhsType(1); // 更新推送标识,避免重复推送 wrkMastService.updateById(wrkMast); } else { log.error("告诉罐装线入库桶信息命令队列推送失败:" + staProtocol.getWorkNo() + "," + site + "," + staProtocol.getBucketType() +"," + staProtocol.getBucketCount()); News.error("告诉罐装线入库桶信息命令队列推送失败:" + staProtocol.getWorkNo() + "," + site + "," + staProtocol.getBucketType() +"," + staProtocol.getBucketCount()); throw new CoolException("告诉罐装线入库桶信息命令队列推送失败:" + site); } } } } } public synchronized void intiGzxkc() throws InterruptedException { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); for (Integer site : outGzxSiteList) { StaProtocol staProtocol = devpThread.getStation().get(site); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { staProtocol.setPlaceableFlag(1); boolean offer = MessageQueue.offer(SlaveType.Devp, outGzxSiteList.indexOf(site) + 4, new Task(5, staProtocol)); if(offer) { log.info("初始化罐装线可出信号成功,站点{},信号:{}",site,1); Thread.sleep(500); } } } } /** * 手动站位转移 */ public synchronized void manualStationTransfer() { WrkMast wrkMast = wrkMastMapper.selectByIoTypeAndWrkSts(120, 51L); if (Cools.isEmpty(wrkMast)) { return; } int devpId; if (wrkMast.getSourceStaNo() < 1044) { devpId = 1; } else if (wrkMast.getSourceStaNo() < 1091) { devpId = 2; } else { devpId = 3; } SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devpId); try { StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getSourceStaNo()); if (staProtocol == null) { wrkMast.setIoTime(new Date()); wrkMastService.updateById(wrkMast); return; } else { staProtocol = staProtocol.clone(); } // 站点条件判断 if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && staProtocol.isPakMk()) { // 更新站点信息 且 下发plc命令 StaProtocol staProtocolNew = new StaProtocol(); staProtocolNew.setSiteId(staProtocol.getSiteId()); staProtocolNew.setWorkNo(wrkMast.getWrkNo()); staProtocolNew.setStaNo(crnOutSiteToRgvSite2.get(wrkMast.getSourceStaNo()) != null ? crnOutSiteToRgvSite2.get(wrkMast.getSourceStaNo()) :wrkMast.getSourceStaNo().shortValue()); devpThread.setPakMk(staProtocol.getSiteId(), false); boolean result = MessageQueue.offer(SlaveType.Devp, devpId, new Task(2, staProtocolNew)); log.info("手动站位转移输送线下发:" + staProtocolNew.getWorkNo() + "," + staProtocolNew.getSiteId() + "->" + staProtocolNew.getStaNo()); if (!result) { News.errorNoLog("" + " - 1" + " - 更新plc站点信息失败"); throw new CoolException("更新plc站点信息失败"); } wrkMast.setIoTime(new Date()); wrkMast.setWrkSts(52L); wrkMastService.updateById(wrkMast); } else { wrkMast.setIoTime(new Date()); wrkMastService.updateById(wrkMast); } } catch (Exception e) { e.printStackTrace(); } } }