package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.CommandInfo; import com.zy.asrs.entity.CommandInfoLog; import com.zy.asrs.entity.TaskWrk; import com.zy.asrs.service.*; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos1 = new ArrayList() {{ add(1001);add(1002);add(1003);add(1004);add(1005);add(1006);add(1007); add(1008);add(1009);add(1010);add(1011);add(1012);add(1013);add(1014);add(1015); add(1016);add(1017);add(1018);add(1019);add(1020);add(1021);add(1022);add(1023); }}; private boolean connectDev = false; public Long currentTimeMilliConnectDev= 0L; /** * 条码数量 */ private int barcodeSize = 3; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; default: throw new CoolException("服务器异常"); } } public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { initSite(); try{ Thread.sleep(2000); } catch (Exception e){ } connectDev = connect(); while(!connectDev){ try { connectDev = this.connect(); Thread.sleep(100); } catch (Exception e){ } } // 启动线程自动重连 new Thread(this::devConnect).start(); new Thread(this::readStatusDev).start(); new Thread(this::writeStatusDev).start(); } private void devConnect() { while (true) { try { Thread.sleep(1000); if(!connectDev){ try { connectDev = this.connect(); Thread.sleep(100); } catch (Exception e){ } } } catch (Exception e) { log.info("dev连接失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); // log.error("rgv连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("dev", slave.getId(), "rgv连接失败"+e.getMessage()); } catch (Exception e2){ // log.error("e2:"+e2.getMessage()); } initSite(); // e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { ArrayList staNos = getStaNo(); // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo(0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); if (System.currentTimeMillis()-currentTimeMilliConnectDev>1000*60*10){ try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败"); } catch (Exception e2){ // log.error("e2:"+e2.getMessage()); } if (currentTimeMilliConnectDev == 0){ currentTimeMilliConnectDev = System.currentTimeMillis()-1000*60*10-1; } else { currentTimeMilliConnectDev = System.currentTimeMillis(); } } initSite(); } siemensS7Net.ConnectClose(); return result; } private void writeStatusDev() { while (true) { try { if(!connectDev){ try { Thread.sleep(1000L); } catch (Exception e){ } continue; } int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: // read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(200); } catch (Exception e) { // e.printStackTrace(); } } } private void readStatusDev() { while (true) { try { if(!connectDev){ try { Thread.sleep(1000L); } catch (Exception e){ } initSite(); continue; } Thread.sleep(50); // System.out.println("读线程"+ slave.getId()); read(); } catch (Exception e) { connectDev = false; log.error("RGV数据读取线程异常!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("rgv", slave.getId(), "RGV数据读取线程异常"+e.getMessage()); } catch (Exception e2){ // log.error("e2:"+e2.getMessage()); } initSite(); // e.printStackTrace(); } } } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 staProtocol.setStaNo((int)siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); staProtocol.setAutoing(status[0]); // 自动 // staProtocol.setAutoing(true); // 自动 staProtocol.setLoading(status[1]); // 有物 // staProtocol.setLoading(true); // 有物 staProtocol.setInEnable(status[2]); // 可入 // staProtocol.setInEnable(true); // 可入 staProtocol.setOutEnable(status[3]);// 可出 // staProtocol.setOutEnable(true);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 staProtocol.setStaOk(status[8]); // 就绪 if (!staProtocol.isPakMkWalk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); staProtocol.setPakMkWalk(true); } if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } //条码 // Thread.sleep(50); OperateResultExOne result2 = siemensS7Net.Read("DB400.100.0",(short) (barcodeSize*8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,6, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //条码 // Thread.sleep(50); int[] staW = new int[]{1004,1014,1020}; OperateResultExOne result3 = siemensS7Net.Read("DB400.148.0",(short) (staW.length*4)); if (result3.IsSuccess) { for (int i = 0; i < staW.length; i++) { Integer siteId = staW[i]; // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, i*4 + 2, 2); staProtocol.setFrontErr(status[0]); // 前超限 staProtocol.setBackErr(status[1]); // 后超限 staProtocol.setHighErr(status[2]); // 高超限 staProtocol.setLeftErr(status[3]); // 左超限 staProtocol.setRightErr(status[4]); // 右超限 } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } try{ BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e){ // log.error("e:"+e.getMessage()); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } try{ DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.deleteDeviceError("devp", slave.getId()); } catch (Exception e){ // log.error("e:"+e.getMessage()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败"); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); // //更新命令日志 // CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class); // CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class); // CommandInfo commandInfo = commandInfoService.selectById(staProtocol.getCommandId()); // CommandInfoLog commandInfoLog = new CommandInfoLog(); // if (commandInfo != null) { // commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class); // commandInfoLog.setId(null); // }else { // Date now = new Date(); // commandInfoLog.setCommand(JSON.toJSONString(staProtocol)); // commandInfoLog.setCommandStatus(3); // commandInfoLog.setStartTime(now); // commandInfoLog.setExecuteTime(now); // commandInfoLog.setCompleteTime(now); // commandInfoLog.setDevice(SlaveType.Devp.toString()); // commandInfoLog.setWrkNo(9999); // commandInfoLog.setTaskNo("9999"); // commandInfoLog.setCommandDesc("手动命令"); // } OperateResult writeResult; //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while(writeCount < 5){ OperateResult writeResult1 = siemensS7Net.Write("DB101." + index*8, staProtocol.getWorkNo()); // 工作号 OperateResult writeResult2 = siemensS7Net.Write("DB101." + (index*8+4), staProtocol.getStaNo().shortValue()); // 目标站 if(writeResult1.IsSuccess && writeResult2.IsSuccess){ Thread.sleep(200); OperateResultExOne readResult = siemensS7Net.Read("DB101.0" + index*8, (short)4); //更新指令日志 // commandInfoLog.setDeviceLog("指令下发成功"); // commandInfoLogService.insert(commandInfoLog); if(readResult.IsSuccess){ Integer workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); // short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); if(staProtocol.getWorkNo().equals(workNo)){ //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); //更新指令日志 // commandInfoLog.setDeviceLog("指令下发失败"); // commandInfoLogService.insert(commandInfoLog); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if(!writeFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); read();//读取1次设备状态 return; } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); Integer siteId = staProtocol.getSiteId(); staProtocol = station.get(siteId); if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { staProtocol.setPakMk(true); } //更新任务步序 TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class); TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo()); if (taskWrk != null) { taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序 taskWrkService.updateById(taskWrk); } } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { log.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } /** * 设置入库标记 */ @Override public void setPakMkWalk(Integer siteId, boolean pakMkWalk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMkWalk(pakMkWalk); } } /** * 设置入库标记 */ @Override public void setGrossWt(Integer siteId, Double grossWt) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setGrossWt(grossWt); } } /** * 设置入库标记 */ @Override public void setErrorDev(Integer siteId, String msgErr) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setErrorDev(msgErr); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { ArrayList staNos = staNos1; System.out.println(staNos.indexOf(129)); System.out.println(staNos.size()); for (int i = 0; i