package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.core.DevpThread; import com.zy.core.News; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private int barcodeSize = 1; public static final ArrayList staNos = new ArrayList() {{ add(100);add(101);add(102); add(103);add(104);add(105); add(106);add(107);add(108); }}; public static final ArrayList outInStaNos = new ArrayList() {{ add(102);add(105);add(106); add(107);add(108); }}; public boolean charge0; public boolean charge1; public boolean charge2; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); break; // 出入库模式 case 3: write3((StaProtocol)task.getData()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { OperateResultExOne result = siemensS7Net.Read("DB100.0", (short) (staNos.size()*4)); if (result.IsSuccess) { for (int i = 0; i < staNos.size(); i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4+2)); // 目标站 } } Thread.sleep(200); OperateResultExOne result1 = siemensS7Net.Read("DB101.0", (short) (staNos.size())); if (result1.IsSuccess) { for (int i = 0; i < staNos.size(); i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setLiftArrival(status[6]); // 提升机到位信号 staProtocol.setShuttleTakeEnable(status[7]); // 提升机可取信号 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } //读条码 Thread.sleep(100); OperateResultExOne result2 = siemensS7Net.Read("DB100.200",(short)24); if (result2.IsSuccess) { for (int i = 0; i <= barcodeSize; i++) { // byte[] bytes = siemensS7Net.getByteTransform().TransByte(result2.Content, i * 8, 8); // String barcode = CommonUtils.bytesToBarcode(bytes); String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } // 充电信号位1 Thread.sleep(50); OperateResultExOne result32 = siemensS7Net.Read("DB102.109", (short)1); if (result32.IsSuccess) { boolean[] status = siemensS7Net.getByteTransform().TransBool(result32.Content, 0, 1); charge0 = status[0]; //1:可以充电 0:可能离线 可能在充电 } // 充电信号位2 Thread.sleep(50); OperateResultExOne result31 = siemensS7Net.Read("DB100.201", (short)1); if (result31.IsSuccess) { boolean[] status = siemensS7Net.getByteTransform().TransBool(result31.Content, 0, 1); charge1 = status[0]; } // 外形检测 - 102 Thread.sleep(50); OperateResultExOne result102 = siemensS7Net.Read("DB100.100", (short)2); if (result102.IsSuccess) { //出入库模式 short outInModel = siemensS7Net.getByteTransform().TransInt16(result102.Content, 0); StaProtocol staProtocol = station.get(102); staProtocol.setOutInModel(outInModel); } Thread.sleep(50); for (Integer siteId : outInStaNos) { String dbAddress = "DB100.300"; switch (siteId) { case 102: dbAddress = "DB100.300"; break; case 105: dbAddress = "DB100.302"; break; case 106: dbAddress = "DB100.304"; break; case 107: dbAddress = "DB100.306"; break; case 108: dbAddress = "DB100.308"; break; } OperateResultExOne resultRead = siemensS7Net.Read(dbAddress, (short) 2); if (resultRead.IsSuccess) { //链条转动情况 short direction = siemensS7Net.getByteTransform().TransInt16(resultRead.Content, 0); StaProtocol staProtocol = station.get(siteId); if (direction != 0 && !staProtocol.isLoading()) { //状态为正转或反转且无物时,将链条转动信号位复位 write4(siteId, 0); } } } if (result.IsSuccess && result1.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (!basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // News.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * plc与提升机交互 */ private void write4(Integer siteId, Integer direction) throws InterruptedException { if (Cools.isEmpty(siteId, direction)) { return; } switch (siteId) { case 102: siemensS7Net.Write("DB100.300", direction.shortValue()); break; case 105: siemensS7Net.Write("DB100.302", direction.shortValue()); break; case 106: siemensS7Net.Write("DB100.304", direction.shortValue()); break; case 107: siemensS7Net.Write("DB100.306", direction.shortValue()); break; case 108: siemensS7Net.Write("DB100.308", direction.shortValue()); break; } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write3(StaProtocol staProtocol) throws InterruptedException { if (Cools.isEmpty(staProtocol)) { return; } Short outAndIn = staProtocol.getOutInModel(); Integer siteId = staProtocol.getSiteId(); Short run = 0;//停止转动 if (staProtocol.getRotationDire() != null) { run = staProtocol.getRotationDire().shortValue();//转动方向 } switch (siteId) { case 102: siemensS7Net.Write("DB100.300", run); break; case 105: siemensS7Net.Write("DB100.302", run); break; case 106: siemensS7Net.Write("DB100.304", run); break; case 107: siemensS7Net.Write("DB100.306", run); break; case 108: siemensS7Net.Write("DB100.308", run); break; } if (staProtocol.getStaNo() != null && staProtocol.getWorkNo() != null) { write(staProtocol);//写入工作号和目标站 } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } int index = staNos.indexOf(staProtocol.getSiteId()); short[] array = new short[2]; array[0] = staProtocol.getWorkNo(); array[1] = staProtocol.getStaNo(); // OperateResult write = siemensS7Net.Write("DB100." + index*4, staProtocol.getWorkNo()); // 工作号 // Thread.sleep(500); // OperateResult write1 = siemensS7Net.Write("DB100." + (index*4+2), staProtocol.getStaNo()); // 目标站 OperateResult writeResult; //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while(writeCount < 5){ writeResult = siemensS7Net.Write("DB100." + index*4, array); // 工作号、目标站 if(writeResult.IsSuccess){ Thread.sleep(200); OperateResultExOne readResult = siemensS7Net.Read("DB100." + index*4, (short)4); if(readResult.IsSuccess){ short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){ //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if(!writeFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); read();//读取1次设备状态 return; } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); Integer siteId = staProtocol.getSiteId(); staProtocol = station.get(siteId); if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { staProtocol.setPakMk(true); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } /** * 充电控制 * @param index 充电桩序号 0 开始 * @param open true 开始充电;false 结束充电 */ public boolean charge(int index, boolean open) { OperateResult write = siemensS7Net.Write("DB102.50." + (index + 3), open); if (!write.IsSuccess) { News.error("输送线plc编号={} {}号充电桩{}控制失败", slave.getId(), index + 1, open?"打开":"关闭"); return false; } else { News.error("输送线plc编号={} {}号充电桩{}控制成功", slave.getId(), index + 1, open?"打开":"关闭"); } return true; } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { // System.out.println(staNos.indexOf(129)); System.out.println(staNos.size()); for (int i = 0; i