package com.zy.asrs.service.impl; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.zy.asrs.domain.enums.NotifyMsgType; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; import com.zy.asrs.utils.NotifyUtils; import com.zy.asrs.utils.Utils; import com.zy.common.model.MapNode; import com.zy.common.model.enums.NavigationMapType; import com.zy.common.service.CommonService; import com.zy.common.utils.*; import com.zy.core.News; import com.zy.core.action.ShuttleAction; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.dispatcher.ShuttleDispatchUtils; import com.zy.core.enums.*; import com.zy.core.model.DevpSlave; import com.zy.core.model.LiftSlave; import com.zy.core.model.ShuttleSlave; import com.zy.core.model.Task; import com.zy.core.model.command.ShuttleAssignCommand; import com.zy.core.model.command.ShuttleCommand; import com.zy.core.model.protocol.*; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.*; import com.zy.system.entity.Config; import com.zy.system.service.ConfigService; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import java.util.ArrayList; import java.util.Date; import java.util.List; /** * 立体仓库WCS系统主流程业务 * Created by vincent on 2020/8/6 */ @Slf4j @Service("mainService") public class MainServiceImpl { @Autowired private SlaveProperties slaveProperties; @Autowired private WrkMastService wrkMastService; @Autowired private BasShuttleErrLogService basShuttleErrLogService; @Autowired private BasLiftErrLogService basLiftErrLogService; @Autowired private BasShuttleErrService basShuttleErrService; @Autowired private BasLiftErrService basLiftErrService; @Autowired private CommonService commonService; @Autowired private BasMapService basMapService; @Autowired private ShuttleDispatchUtils shuttleDispatchUtils; @Autowired private RedisUtil redisUtil; @Autowired private ConfigService configService; @Autowired private NavigateMapData navigateMapData; @Autowired private ShuttleOperaUtils shuttleOperaUtils; @Autowired private ShuttleAction shuttleAction; @Autowired private NotifyUtils notifyUtils; @Autowired private BasShuttleChargeService basShuttleChargeService; @Autowired private TransportLiftInServiceImpl transportLiftInService; @Autowired private TransportLiftOutServiceImpl transportLiftOutService; @Autowired private ShuttleMoveServiceImpl shuttleMoveService; @Autowired private NoLiftInServiceImpl noLiftInService; @Autowired private NoLiftOutServiceImpl noLiftOutService; public static List staNosIn = new ArrayList() {{ add(1015); add(1026); }}; private boolean isInEnable(DevpThread devpThread, Integer staNo) { if (staNo == null) { return false; } // 获取入库站信息 switch (staNo) { case 1011: case 1012: devpThread.getStation().get(1012).isInEnable(); break; case 1021: case 1022: case 1023: devpThread.getStation().get(1022).isInEnable(); break; case 1031: case 1032: devpThread.getStation().get(1032).isInEnable(); break; case 1025: case 1026: devpThread.getStation().get(1025).isInEnable(); break; case 1013: case 1014: case 1015: devpThread.getStation().get(1014).isInEnable(); break; } return false; } private boolean isOutEnable(DevpThread devpThread, Integer staNo) { if (staNo == null) { return false; } // 获取入库站信息 switch (staNo) { case 1011: case 1012: devpThread.getStation().get(1012).isOutEnable(); break; case 1021: case 1022: case 1023: devpThread.getStation().get(1022).isOutEnable(); break; case 1031: case 1032: devpThread.getStation().get(1032).isOutEnable(); break; case 1025: case 1026: devpThread.getStation().get(1025).isOutEnable(); break; case 1013: case 1014: case 1015: devpThread.getStation().get(1014).isOutEnable(); break; } return false; } /** * 组托 * 入库站，根据条码扫描生成入库工作档，工作状态 2 */ public synchronized void generateInboundWrk() { try { DevpSlave devpSlave = slaveProperties.getDevp().get(0); // 遍历入库口 for (DevpSlave.Sta inSta : devpSlave.getInSta()) { // 获取入库站信息 DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } Short workNo = staProtocol.getWorkNo(); // 尺寸检测异常 boolean back = false; String errMsg = "异常："; if (staProtocol.isFrontErr()) { errMsg = errMsg + "前超限；"; back = true; } if (staProtocol.isBackErr()) { errMsg = errMsg + "后超限"; back = true; } if (staProtocol.isHighErr()) { errMsg = errMsg + "高超限"; back = true; } if (staProtocol.isLeftErr()) { errMsg = errMsg + "左超限"; back = true; } if (staProtocol.isRightErr()) { errMsg = errMsg + "右超限"; back = true; } if (staProtocol.isWeightErr()) { errMsg = errMsg + "超重"; back = true; } if (staProtocol.isBarcodeErr()) { errMsg = errMsg + "扫码失败"; back = true; } // 退回 if (back) { // led 异常显示 LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); if (ledThread != null) { ledThread.error(errMsg); } continue; } // 判断是否满足入库条件 if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { String barcode = staProtocol.getBarcode(); if (!Cools.isEmpty(barcode)) { News.info("条码扫描器检测条码信息：{}", barcode); } // 判断重复工作档 WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper().eq("source_sta_no", inSta.getStaNo()).eq("wrk_sts", WrkStsType.NEW_INBOUND).eq("barcode", barcode)); if (wrkMast != null) { News.error("工作档已存在,工作号={}", wrkMast.getWrkNo()); if (staProtocol.getWorkNo().intValue() != wrkMast.getWrkNo()) { //判断时提升机侧，还是无提升机测 if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); staProtocol.setStaNo(Short.parseShort(String.valueOf(wrkMast.getStaNo()))); MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol)); News.info("输送线入库命令下发，任务数据={}", JSON.toJSON(wrkMast)); wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); } else { } } continue; } try { /*String wmsUrl = "127.0.0.1:8080/fyxcwms"; SearchLocParam param = new SearchLocParam(); param.setBarcode(barcode); param.setIoType(1); param.setSourceStaNo(inSta.getStaNo()); param.setLocType1(staProtocol.getLocType1().shortValue()); String response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/pakin/loc/v1") .setJson(JSON.toJSONString(param)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); Integer code = jsonObject.getInteger("code"); if (code.equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); // String wmsLocNo = dto.getLocNo(); // int row = Integer.parseInt(wmsLocNo.substring(0, 2)); // int bay = Integer.parseInt(wmsLocNo.substring(2, 5)); // int lev = Integer.parseInt(wmsLocNo.substring(5, 7)); // String wcsLocNo = Utils.getLocNo(row, bay, lev); // // CreateInTaskParam createInTaskParam = new CreateInTaskParam(); // createInTaskParam.setTaskNo(String.valueOf(dto.getWorkNo())); // createInTaskParam.setDestLoc(wcsLocNo); // createInTaskParam.setOriginSite(dto.getSourceStaNo().toString()); // createInTaskParam.setDestSite(dto.getStaNo().toString()); // createInTaskParam.setPriority(11); // createInTaskParam.setBarcode(barcode); // // R result = openUtils.createInTask(createInTaskParam); // News.info("创建入库任务，任务数据={}，WMS响应={}，请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject), JSON.toJSON(result)); // try{ // String msg = ""; // HashMap hashMap = new HashMap<>(); // hashMap.put("msg", msg); // hashMap.put("sta", inSta.getStaNo().toString()); // new HttpHandler.Builder() // .setUri(wmsUrl) // .setPath("/rpc/led/getError") // .setJson(JSON.toJSONString(hashMap)) // .build() // .doPost(); // }catch (Exception e){ // // } } else { String msg = jsonObject.getString("msg"); HashMap hashMap = new HashMap<>(); hashMap.put("msg", msg); hashMap.put("sta", inSta.getStaNo().toString()); new HttpHandler.Builder() .setUri(wmsUrl) .setPath("/rpc/led/getError") .setJson(JSON.toJSONString(hashMap)) .build() .doPost(); News.error("入库申请失败，任务数据={}，请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); }*/ } catch (Exception e) { e.printStackTrace(); } } } } catch (Exception e) { e.printStackTrace(); } } public synchronized void generateInboundWrk2() { DevpSlave devpSlave = slaveProperties.getDevp().get(0); // 遍历堆垛机出库站 for (DevpSlave.Sta inSta : devpSlave.getInSta()) { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); StaProtocol staProtocol = devpThread.getStation().get(inSta); if (staProtocol == null) { return; } else { staProtocol = staProtocol.clone(); } Short finishWorkNo = staProtocol.getFinishWorkNo(); WrkMast wrkMast = wrkMastService.selectByWorkNo(Integer.valueOf(finishWorkNo)); if (wrkMast != null) { if (wrkMast.getSourceStaNo() == 1015 || wrkMast.getSourceStaNo() == 1026) { //调度车辆 // boolean dispatchShuttle = shuttleDispatchUtils.dispatchShuttle(null, staProtocol.getLocNo(), wrkMast.getLocNo(), param.getShuttleNo(), "TRANSPORT_DEVP"); // if (!dispatchShuttle) { // News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车，调度至取货点失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); // return; // } } else { //判断提升机 } } } } /** * 出库到出库口 */ public synchronized void stnToOutStn() { DevpSlave devpSlave = slaveProperties.getDevp().get(0); // 遍历堆垛机出库站 for (DevpSlave.Sta inSta : devpSlave.getInSta()) { if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); List wrkSts = wrkMastService.selectList(new EntityWrapper().eq("wrk_sts", WrkStsType.OUTBOUND_LIFT_RUN_COMPLETE.sts)); for (WrkMast wrkMast : wrkSts) { StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); if (staProtocol == null) { continue; } else { staProtocol = staProtocol.clone(); } if (staProtocol.isAutoing() && !staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { // 查询工作档 if (wrkMast == null) { continue; } staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); staProtocol.setStaNo(Short.parseShort(String.valueOf(wrkMast.getStaNo()))); MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol)); News.info("输送线入库命令下发，任务数据={}", JSON.toJSON(wrkMast)); wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); } } } else { } } } /** * 初始化实时地图 */ public synchronized void initRealtimeBasMap() { try { List basMaps = basMapService.selectList(new EntityWrapper().orderBy("lev", true)); for (BasMap basMap : basMaps) { Integer lev = basMap.getLev(); Object data = redisUtil.get(RedisKeyType.MAP.key + lev); if (data == null) {//redis地图数据为空 //载入地图 List> lists = navigateMapData.getJsonData(lev, -1, null, null);//获取完整地图(包括入库出库) //存入数据库 basMap.setData(JSON.toJSONString(lists)); basMap.setCreateTime(new Date()); basMap.setUpdateTime(new Date()); if (!basMapService.updateById(basMap)) { log.info("地图数据存储失败"); } //将数据库地图数据存入redis redisUtil.set(RedisKeyType.MAP.key + lev, JSON.toJSONString(basMap)); } } } catch (Exception e) { e.printStackTrace(); } } /** * 入库 ===>> 四向穿梭车入库作业下发 */ public synchronized void shuttleInExecute() { try { List wrkMasts = wrkMastService.selectList(new EntityWrapper().in("wrk_sts", WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts)); for (WrkMast wrkMast : wrkMasts) { boolean step1 = this.shuttleInExecuteStep1(wrkMast);//小车搬入库中 if (!step1) { continue; } } } catch (Exception e) { e.printStackTrace(); } } /** * 入库-小车搬入库中 * 如需主方法执行continue，请返回false * ps:返回值true并不代表该方法执行成功，返回值仅做标记用于主方法是否执行continue */ public boolean shuttleInExecuteStep1(WrkMast wrkMast) { if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) { //获取目标站 ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); if (liftSta == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，缺少站点信息，禁止派发", wrkMast.getWrkNo()); return false; } if (wrkMast.getShuttleNo() == null) {//没有绑定小车，进行调度 boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftSta.getLocNo());//调度小车到货物所在输送站点进行取货 News.taskInfo(wrkMast.getWrkNo(), "{}任务，调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); return false; } //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } if (!shuttleThread.isIdle()) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } //判断小车是否存在移动任务 WrkMast hasMoveWorking = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); if (hasMoveWorking != null) { News.taskInfo(wrkMast.getWrkNo(), "{}号小车，存在移动任务，禁止派发任务", wrkMast.getShuttleNo()); return false;//存在移动任务，禁止执行入库任务 } //判断小车是否到达输送站点库位 if (!shuttleProtocol.getCurrentLocNo().equals(liftSta.getLocNo())) { //小车不在输送站点位置 shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftSta.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 News.info("{}任务，{}小车，未到达输送站点，系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 assignCommand.setAuto(true);//自动模式 //获取小车到输送站点行走命令 List commands = shuttleOperaUtils.getStartToTargetCommands(liftSta.getLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); if (commands == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车，路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } List liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); if (liftCommand == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } List liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); if (liftCommand2 == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } commands.add(0, liftCommand.get(0)); commands.add(liftCommand2.get(0)); assignCommand.setCommands(commands); wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts);//小车搬运中 4.提升机搬运完成 ==> 5.小车搬运中 wrkMast.setModiTime(new Date()); wrkMast.setSystemMsg("");//清空消息 if (wrkMastService.updateById(wrkMast)) { //下发任务 shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); //触发通知 notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); return false; } return false; } return true; } /** * 出库 ===>> 四向穿梭车出库作业下发 */ public synchronized void shuttleOutExecute() { try { List wrkMasts = wrkMastService.selectList(new EntityWrapper().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts)); for (WrkMast wrkMast : wrkMasts) { boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 if (!step1) { continue; } } } catch (Exception e) { e.printStackTrace(); } } /** * 出库-小车搬出库中 * 如需主方法执行continue，请返回false * ps:返回值true并不代表该方法执行成功，返回值仅做标记用于主方法是否执行continue */ public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { //101.生成出库任务 => 102.小车搬运中 if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { Integer liftNo = wrkMast.getLiftNo(); if (liftNo == null) { //通过输送线站号获取提升机号 liftNo = ForkLiftUtils.getConveyorBindLiftNo(wrkMast.getStaNo()); if (liftNo == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，未找到匹配的提升机", wrkMast.getWrkNo()); return false; } //判断提升机是否有其他任务 WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftNo); if (liftWrkMast != null) { if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}号提升机，提升机存在未完成任务，禁止派发", wrkMast.getWrkNo(), liftNo); return false; } } wrkMast.setLiftNo(liftNo); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); return false; } ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); if (forkLiftThread == null) { return false; } ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); if (forkLiftProtocol == null) { return false; } //判断提升机是否处于出库模式 if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，提升机不处于出库模式，禁止出库", wrkMast.getWrkNo()); return false; } //获取源站 ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); if (liftSta == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，缺少站点信息，禁止派发", wrkMast.getWrkNo()); return false; } if (liftSta.getHasCar()) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}站点存在小车，禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); return false; } if (liftSta.getHasTray()) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}站点有托盘，禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); return false; } if (wrkMast.getShuttleNo() == null) {//没有绑定小车，进行调度 //强制预留一台小车给入库任务 int lev = Utils.getLev(wrkMast.getSourceLocNo()); //获取当前楼层有几台可用小车 int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); if (shuttleCount >= 2) {//只有可用小车数量大于2，才进行入库任务预留小车 int shuttleWrkInObligateCount = 1;//预留小车数量 Config config = configService.selectOne(new EntityWrapper().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); if (config != null) { shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); } //可用出库小车数量(给入库任务预留一台车) int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; //查询楼层已分配车辆的出库任务数量 List wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); if (wrkMasts.size() >= useShuttleCount) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，当前楼层可用小车{}台，出库任务已分配{}台，系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); return false; } } boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物所在库位进行取货 News.taskInfo(wrkMast.getWrkNo(), "{}任务，调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); return false; } //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } if (!shuttleThread.isIdle()) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车，忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } //判断小车是否到达货物库位 if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { //小车不在输送站点位置 shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车，未到达输送站点，系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 assignCommand.setAuto(true);//自动模式 //获取小车到输送站点行走命令 List commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), liftSta.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); if (commands == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车，路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } List liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); if (liftCommand == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } List liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); if (liftCommand2 == null) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); return false; } commands.add(0, liftCommand.get(0)); commands.add(liftCommand2.get(0)); assignCommand.setCommands(commands); wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts);//小车搬运中 101.生成出库任务 ==> 102.小车搬运中 wrkMast.setSourceStaNo(liftSta.getStaNo()); wrkMast.setModiTime(new Date()); wrkMast.setSystemMsg("");//清空消息 if (wrkMastService.updateById(wrkMast)) { //下发任务 shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); //触发通知 notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); return false; } return false; } return true; } /** * 四向穿梭车任务完成 */ public synchronized void shuttleFinished() { try { for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { //获取四向穿梭车信息 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { continue; } //四向穿梭车状态为等待确认、小车处于空闲状态 if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 && shuttleProtocol.getTaskNo() != 0) { //将任务档标记为完成 WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); if (wrkMast != null) { if (wrkMast.getWrkSts() == WrkStsType.INBOUND_SHUTTLE_RUN.sts) { //5.小车搬运中 ==> 9.入库完成 wrkMast.setWrkSts(WrkStsType.COMPLETE_INBOUND.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN.sts) { //102.小车搬运中 ==> 103.小车搬运完成 wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { //302.小车移动至站点 ==> 303.小车移动至站点完成 wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT.sts) { //304.小车迁入提升机中 ==> 305.小车迁入提升机完成 wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT.sts) { //308.小车迁出提升机中 ==> 309.小车迁出提升机完成 if (Utils.getLev(shuttleProtocol.getCurrentLocNo()) != Utils.getLev(wrkMast.getLocNo())) { continue;//小车未到达目标层 } wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE.sts) { //310.小车移动中 ==> 311.小车移动完成 wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_TRANSPORT_LIFT.sts) { //小车移动至站点 ==> 小车移动至站点完成 wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE_TRANSPORT_LIFT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT_TRANSPORT_LIFT.sts) { //小车迁入提升机中 ==> 小车迁入提升机完成 wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE_TRANSPORT_LIFT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_TRANSPORT_LIFT.sts) { //小车迁出提升机中 ==> 小车迁出提升机完成 wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE_TRANSPORT_LIFT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE_TRANSPORT_LIFT.sts) { //小车放货中 ==> 小车放货完成 wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE_TRANSPORT_LIFT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_TRANSPORT_LIFT_OUT.sts) { //小车移动至站点 ==> 小车移动至站点完成 wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE_TRANSPORT_LIFT_OUT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT_TRANSPORT_LIFT_OUT.sts) { //小车迁入提升机中 ==> 小车迁入提升机完成 wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE_TRANSPORT_LIFT_OUT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_TRANSPORT_LIFT_OUT.sts) { //小车迁出提升机中 ==> 小车放货完成 wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE_TRANSPORT_LIFT_OUT.sts); shuttleThread.setSyncTaskNo(0); } else if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { //204.小车充电中 ==> 205.小车充电完成 wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } // else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_1.sts) { // wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_2.sts); // shuttleThread.setSyncTaskNo(0); // notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 // } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_3.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_4.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_7.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_8.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_11.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_12.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_13.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_14.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_12.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_13.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_10.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_11.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_9.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_6.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_7.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_4.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_2.sts) { wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_3.sts); shuttleThread.setSyncTaskNo(0); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 } else { continue; } if (wrkMastService.updateById(wrkMast)) { //设置四向穿梭车为空闲状态 shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); } else { News.error("四向穿梭车已确认且任务完成状态,复位失败，但未找到工作档。四向穿梭车号={}，工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); } } else { Object object = redisUtil.get(RedisKeyType.SHUTTLE_WORK_FLAG.key + shuttleProtocol.getTaskNo()); if (object != null) { ShuttleAssignCommand assignCommand = JSON.parseObject(object.toString(), ShuttleAssignCommand.class); if (!assignCommand.getAuto()) { //手动模式 //工作号清零 shuttleThread.setTaskNo(0); //设置四向穿梭车为空闲状态 shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); } } } } } } catch (Exception e) { e.printStackTrace(); } } /** * 执行移库任务 */ public synchronized void shuttleLocMoveExecute() { try { //查询移库任务 List wrkMasts = wrkMastService.selectList(new EntityWrapper().in("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts, WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts, WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts)); for (WrkMast wrkMast : wrkMasts) { boolean stepTake = this.shuttleLocMoveExecuteTake(wrkMast);//移库任务-小车取货中 if (!stepTake) { continue; } boolean stepPut = this.shuttleLocMoveExecutePut(wrkMast);//移库任务-小车取货中 if (!stepPut) { continue; } boolean stepComplete = this.shuttleLocMoveComplete(wrkMast);//移库任务-任务完成 if (!stepComplete) { continue; } } } catch (Exception e) { e.printStackTrace(); } } /** * 移库任务-小车取货中 * 如需主方法执行continue，请返回false * ps:返回值true并不代表该方法执行成功，返回值仅做标记用于主方法是否执行continue */ private boolean shuttleLocMoveExecuteTake(WrkMast wrkMast) { //--------------------------------------小车移动至站点-----------------------------------------// Date now = new Date(); //小车移动至站点 501.生成移库任务 ==> 502.小车取货中 if (wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { if (wrkMast.getShuttleNo() == null) {//没有绑定小车，进行调度 boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物点进行取货 News.info("{}任务，调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); if (result) { wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts);//小车搬运中 501.生成移库任务 ==> 502.小车取货中 wrkMast.setModiTime(now); wrkMast.setSystemMsg("");//清空消息 if (wrkMastService.updateById(wrkMast)) { return false; } } return false; } } return true; } /** * 移库任务-小车放货中 * 如需主方法执行continue，请返回false * ps:返回值true并不代表该方法执行成功，返回值仅做标记用于主方法是否执行continue */ private boolean shuttleLocMoveExecutePut(WrkMast wrkMast) { //--------------------------------------小车移动至站点-----------------------------------------// Date now = new Date(); //小车移动至站点 502.小车取货中 ==> 503.小车放货中 if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，小车未到达取货位置", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); return false; } boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getLocNo(), wrkMast.getShuttleNo(), "TRANSPORT");//调度小车放货 News.info("{}任务，调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); if (result) { wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts);//小车搬运中 502.小车取货中 ==> 503.小车放货中 wrkMast.setModiTime(now); wrkMast.setSystemMsg("");//清空消息 if (wrkMastService.updateById(wrkMast)) { return false; } } return false; } return true; } /** * 移库任务-任务完成 * 如需主方法执行continue，请返回false * ps:返回值true并不代表该方法执行成功，返回值仅做标记用于主方法是否执行continue */ private boolean shuttleLocMoveComplete(WrkMast wrkMast) { //--------------------------------------小车移动至站点-----------------------------------------// Date now = new Date(); //小车移动至站点 503.小车放货中 ==> 509.移库完成 if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，小车未到达放货位置", wrkMast.getWrkNo()); return false; } if (shuttleProtocol.getHasLift()) { News.taskInfo(wrkMast.getWrkNo(), "{}任务，小车处于顶升状态", wrkMast.getWrkNo()); return false; } wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts);//小车搬运中 503.小车放货中 ==> 509.移库完成 wrkMast.setModiTime(now); wrkMast.setSystemMsg("");//清空消息 if (wrkMastService.updateById(wrkMast)) { return false; } return false; } return true; } /** * 提升机任务完成 */ public synchronized void liftFinished() { try { for (LiftSlave slave : slaveProperties.getLift()) { //获取提升机信息 LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); if (liftThread == null) { continue; } LiftProtocol liftProtocol = liftThread.getStatus(); if (liftProtocol == null) { continue; } //提升机为等待确认且空闲 if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id && liftProtocol.getTaskNo() != 0) { //将任务档标记为完成 WrkMast wrkMast = wrkMastService.selectByWorkNo(liftProtocol.getTaskNo()); if (wrkMast != null) { if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN.sts) { //3.提升机搬运中 ==> 4.提升机搬运完成 wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts); wrkMast.setLiftNo(null);//释放提升机 } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_LIFT_RUN.sts) { //104.提升机搬运中 ==> 109.出库完成 wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); wrkMast.setLiftNo(null);//释放提升机 } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN.sts) { //306.提升机搬运中 ==> 307.提升机搬运完成 wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_SHUTTLE_TRANSPORT_LIFT.sts) { //提升机至小车层 ==> 提升机至小车层完成 wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_SHUTTLE_COMPLETE_TRANSPORT_LIFT.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_TARGET_TRANSPORT_LIFT.sts) { //提升机至放货层 ==> 提升机至放货层完成 wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_TARGET_COMPLETE_TRANSPORT_LIFT.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_SHUTTLE_TRANSPORT_LIFT_OUT.sts) { //提升机至小车层 ==> 提升机至小车层完成 wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_SHUTTLE_COMPLETE_TRANSPORT_LIFT_OUT.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_5.sts) { //提升机至小车层 ==> 提升机至小车层完成 wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_6.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_9.sts) { //提升机至小车层 ==> 提升机至小车层完成 wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_10.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { //提升机至小车层 ==> 提升机至小车层完成 wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_9.sts); } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_4.sts) { //提升机至小车层 ==> 提升机至小车层完成 wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); } wrkMast.setModiTime(new Date()); if (wrkMastService.updateById(wrkMast)) { liftThread.setSyncTaskNo(0); liftThread.setProtocolStatus(LiftProtocolStatusType.IDLE); News.info("提升机已确认且任务完成状态。提升机号={}", liftProtocol.getLiftNo()); } else { News.error("提升机已确认且任务完成状态,复位失败，但未找到工作档。提升机号={}，工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); } } } } } catch (Exception e) { e.printStackTrace(); } } /** * 异常信息记录 */ public void recErr() { try { this.recShuttleErr(); this.recLiftErr(); } catch (Exception e) { News.error("recErr fail", e); } } /** * 四向穿梭车异常信息记录 */ private void recShuttleErr() { Date now = new Date(); for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { // 获取四向穿梭车信息 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); if (shuttleThread == null) { continue; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { continue; } if (shuttleProtocol.getTaskNo() != 0) { //有任务 BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); // 有异常 if (latest == null) { if (shuttleProtocol.getErrorCode() != null && Integer.parseInt(shuttleProtocol.getErrorCode()) != 0) { WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); if (wrkMast == null) { continue; } int errorCode = Integer.parseInt(shuttleProtocol.getErrorCode()); BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(errorCode); String errName = basShuttleErr == null ? "未知异常" : basShuttleErr.getErrName(); BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog(null, // 编号 wrkMast.getWrkNo(), // 工作号 now, // 发生时间 null, // 结束时间 wrkMast.getWrkSts(), // 工作状态 wrkMast.getIoType(), // 入出库类型 shuttleSlave.getId(), // 四向穿梭车 null, // plc wrkMast.getLocNo(), // 目标库位 wrkMast.getStaNo(), // 目标站 wrkMast.getSourceStaNo(), // 源站 wrkMast.getSourceLocNo(), // 源库位 wrkMast.getBarcode(), // 条码 errorCode, // 异常码 errName, // 异常 1, // 异常情况 now, // 添加时间 null, // 添加人员 now, // 修改时间 null, // 修改人员 "任务中异常", // 备注 JSON.toJSONString(shuttleProtocol) // 系统状态数据 ); if (!basShuttleErrLogService.insert(basShuttleErrLog)) { News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); } } } else { // 异常修复 if (shuttleProtocol.getErrorCode() == null || Integer.parseInt(shuttleProtocol.getErrorCode()) == 0) { latest.setEndTime(now); latest.setUpdateTime(now); latest.setStatus(2); if (!basShuttleErrLogService.updateById(latest)) { News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); } } } } } } /** * 提升机异常信息记录 */ private void recLiftErr() { Date now = new Date(); for (LiftSlave slave : slaveProperties.getLift()) { // 获取提升机信息 LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); if (liftThread == null) { continue; } LiftProtocol liftProtocol = liftThread.getStatus(); if (liftProtocol == null) { continue; } if (liftProtocol.getTaskNo() != 0) { //有任务 BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(slave.getId(), liftProtocol.getTaskNo()); // 有异常 if (latest == null) { if (liftProtocol.getErrorCode() != null && !liftProtocol.getErrorCode().equals("0")) { WrkMast wrkMast = wrkMastService.selectByWorkNo(liftProtocol.getTaskNo()); if (wrkMast == null) { continue; } BasLiftErr basLiftErr = basLiftErrService.queryByCode(Integer.parseInt(liftProtocol.getErrorCode())); String errName = basLiftErr == null ? "未知异常" : basLiftErr.getErrName(); BasLiftErrLog basLiftErrLog = new BasLiftErrLog(null, // 编号 wrkMast.getWrkNo(), // 工作号 now, // 发生时间 null, // 结束时间 wrkMast.getWrkSts(), // 工作状态 wrkMast.getIoType(), // 入出库类型 slave.getId(), // 提升机 null, // plc wrkMast.getLocNo(), // 目标库位 wrkMast.getStaNo(), // 目标站 wrkMast.getSourceStaNo(), // 源站 wrkMast.getSourceLocNo(), // 源库位 wrkMast.getBarcode(), // 条码 null, // 异常码 errName, // 异常 1, // 异常情况 now, // 添加时间 null, // 添加人员 now, // 修改时间 null, // 修改人员 "任务中异常", // 备注 JSON.toJSONString(liftProtocol) // 系统状态数据 ); if (!basLiftErrLogService.insert(basLiftErrLog)) { News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", slave.getId(), errName); } } } else { // 异常修复 if (liftProtocol.getErrorCode() == null || liftProtocol.getErrorCode().equals("0")) { latest.setEndTime(now); latest.setUpdateTime(now); latest.setStatus(2); if (!basLiftErrLogService.updateById(latest)) { News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", slave.getId(), latest.getId()); } } } } } } /** * 四向穿梭车电量检测 ===>> 发起充电 */ public synchronized void loopShuttleCharge() { try { List charges = basShuttleChargeService.selectList(new EntityWrapper().orderBy("charge_id", true)); if (charges.isEmpty()) { return;//无充电桩 } for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { continue; } //判断当前小车是否满足需要充电要求 if (!shuttleThread.isRequireCharge()) { continue; } WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttleProtocol.getShuttleNo()); if (wrkMast != null) {//已有充电任务 continue; } //小车所在楼层 int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo()); BasShuttleCharge shuttleCharge = null; //搜索小车所在楼层有没有充电桩 for (BasShuttleCharge charge : charges) { if (lev != Utils.getLev(charge.getLocNo())) { continue;//小车和充电桩不在同一层 } if (charge.getStatus() == 0) { continue;//充电桩被禁用 } //小车和充电桩在同一层 if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { shuttleCharge = charge; break; } } if (shuttleCharge == null) { //同楼层没有找到充电桩，找可用充电桩 //小车同楼层没有充电桩，只要充电桩可用就生成充电任务 for (BasShuttleCharge charge : charges) { if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { //判断当前充电桩是否有小车，如有小车，不分配该充电桩 ArrayList locs = new ArrayList<>(); locs.add(charge.getLocNo()); Integer checkHasShuttle = Utils.checkGroupLocHasShuttle(locs); if (checkHasShuttle != null) { //当前充电桩有穿梭车，不分配该充电桩 continue; } if (charge.getStatus() == 0) { continue;//充电桩被禁用 } shuttleCharge = charge; break; } } } if (shuttleCharge == null) { continue; } String chargeLocNo = shuttleCharge.getLocNo(); wrkMast = new WrkMast(); wrkMast.setMk(String.valueOf(shuttleCharge.getChargeId())); wrkMast.setWrkNo(commonService.getWorkNo(WrkIoType.SHUTTLE_CHARGE.id)); wrkMast.setWrkSts(WrkStsType.NEW_CHARGE.sts); wrkMast.setIoType(WrkIoType.SHUTTLE_CHARGE.id);//300.充电 wrkMast.setIoPri((double) 999); wrkMast.setLocNo(chargeLocNo); wrkMast.setShuttleNo(shuttle.getId()); wrkMast.setMemo("charge"); wrkMast.setAppeTime(new Date()); if (!wrkMastService.insert(wrkMast)) { News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); continue; } News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId()); } } catch (Exception e) { e.printStackTrace(); } } /** * 执行四向穿梭车充电任务 */ public synchronized void executeShuttleCharge() { try { //查询小车充电任务 for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId()); if (wrkMast == null) { continue; } boolean result1 = this.executeShuttleChargeStepGoToChargeSta(wrkMast);//小车等待充电桩 if (!result1) { continue; } boolean result2 = this.executeShuttleChargeStepArrivalChargeSta(wrkMast);//小车到达充电桩 if (!result2) { continue; } boolean result3 = this.executeShuttleChargeStepStartCharge(wrkMast);//小车开始充电 if (!result3) { continue; } boolean result4 = this.executeShuttleChargeStepStopCharge(wrkMast);//小车停止充电 if (!result4) { continue; } boolean result5 = this.executeShuttleChargeStepLeaveCharge(wrkMast);//小车离开充电桩 if (!result5) { continue; } } } catch (Exception e) { e.printStackTrace(); } } /** * 小车前往充电桩 */ private synchronized boolean executeShuttleChargeStepGoToChargeSta(WrkMast wrkMast) { if (wrkMast.getWrkSts() == WrkStsType.NEW_CHARGE.sts) { ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { //小车在充电桩位置 wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); return false; } //调度小车去充电桩 boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getLocNo(), wrkMast.getShuttleNo()); if (!dispatched) { return false; } wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN.sts);//小车前往充电桩 wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); return false; } return true; } /** * 小车到达充电桩 */ private synchronized boolean executeShuttleChargeStepArrivalChargeSta(WrkMast wrkMast) { if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN.sts) { ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } //判断是否存在未完成的移动任务 WrkMast moveWrk = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); if (moveWrk != null) { return false; } if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { return false; } //小车在充电桩位置 wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts);//小车到达充电桩 wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); return false; } return true; } //小车开始充电 private synchronized boolean executeShuttleChargeStepStartCharge(WrkMast wrkMast) { if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts) { ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } //小车已经在充电桩位置，下发充电命令 ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) List commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, true); assignCommand.setCommands(commands);//运行命令 wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_WORKING.sts); wrkMast.setModiTime(new Date()); if (!wrkMastService.updateById(wrkMast)) { return false; } //下发任务 shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 return false; } return true; } //小车停止充电 private synchronized boolean executeShuttleChargeStepStopCharge(WrkMast wrkMast) { if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } if (!shuttleThread.isChargingCompleted()) { return false; } //小车已经在充电桩位置，下发停止充电命令 ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) List commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, false); assignCommand.setCommands(commands);//运行命令 //下发任务 shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); return false; } return true; } //小车离开充电桩 private synchronized boolean executeShuttleChargeStepLeaveCharge(WrkMast wrkMast) { if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts) { ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); if (shuttleThread == null) { return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return false; } BasShuttleCharge basShuttleCharge = basShuttleChargeService.selectOne(new EntityWrapper().eq("charge_id", wrkMast.getMk())); if (basShuttleCharge == null) { return false; } //调度小车去待机位 boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), basShuttleCharge.getWaitLocNo(), wrkMast.getShuttleNo()); if (!dispatched) { return false; } wrkMast.setWrkSts(WrkStsType.COMPLETE_CHARGE.sts); wrkMast.setModiTime(new Date()); if (wrkMastService.updateById(wrkMast)) { return false; } return false; } return true; } /** * 执行小车移库任务 */ public synchronized void shuttleMoveExecute() { try { //查询小车移库任务 List wrkMasts = wrkMastService.selectShuttleMoveWrk(); for (WrkMast wrkMast : wrkMasts) { if ("TRANSPORT_LIFT".equals(wrkMast.getMk())) { this.shuttleMoveExecuteTransportLift(wrkMast); } else if ("TRANSPORT_DEVP".equals(wrkMast.getMk())) { this.shuttleMoveExecuteTransportNoLift(wrkMast); } else { shuttleMoveService.shuttleMoveExecuteMove(wrkMast); } } } catch (Exception e) { e.printStackTrace(); } } private void shuttleMoveExecuteTransportLift(WrkMast wrkMast) { LiftThread liftThread = LiftUtils.getRecentLift(wrkMast.getLocNo()); if (liftThread == null) { return; } String liftLocNo = liftThread.getLiftLocNo(Utils.getLev(wrkMast.getLocNo())); if (Utils.getRow(liftLocNo) == Utils.getRow(wrkMast.getSourceLocNo()) && Utils.getBay(liftLocNo) == Utils.getBay(wrkMast.getSourceLocNo())) { //取货位置是提升机 transportLiftInService.shuttleMoveExecuteTransportLiftTake(wrkMast); } else { //放货位置是提升机 transportLiftOutService.shuttleMoveExecuteTransportLiftPut(wrkMast); } } private void shuttleMoveExecuteTransportNoLift(WrkMast wrkMast) { if (12 == Utils.getRow(wrkMast.getSourceLocNo()) && 3 == Utils.getBay(wrkMast.getSourceLocNo())) { //入库 noLiftInService.shuttleMoveExecute(wrkMast); } else { //出库 noLiftOutService.shuttleMoveExecute(wrkMast); } } }