package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasSte; import com.zy.asrs.entity.BasSteOpt; import com.zy.asrs.entity.WrkCharge; import com.zy.asrs.service.BasSteOptService; import com.zy.asrs.service.BasSteService; import com.zy.common.model.enums.WrkChargeType; import com.zy.core.DevpThread; import com.zy.core.News; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.SlaveType; import com.zy.core.enums.SteStatusType; import com.zy.core.model.SteSlave; import com.zy.core.model.Task; import com.zy.core.model.command.SteCommand; import com.zy.core.model.protocol.SteProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.Date; /** * shuttle 穿梭车线程 * Created by vincent on 2020/8/4 * 不能有 槽号 和 机架号 */ @Data @Slf4j public class SteThread implements Runnable, ThreadHandler { private SiemensS7Net siemensS7Net; private SteSlave slave; private SteProtocol steProtocol; private short heartBeatVal = 1; private boolean resetFlag = false; public SteThread(SteSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Ste, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: readStatus(); break; // 写入数据 case 2: write((SteCommand) task.getData()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化堆垛机状态 */ private void initSte() { if (null == steProtocol) { steProtocol = new SteProtocol(); } steProtocol.setSteNo(slave.getId().shortValue()); steProtocol.setMode((short) 0); steProtocol.setStatus(SteStatusType.OFF_LINE); steProtocol.setTaskNo((short) 0); steProtocol.setExecute(false); steProtocol.setWaiting(false); } @Override public boolean connect() { boolean result = false; // 不能有 槽号 和 机架号 siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp()); // siemensS7Net.setRack(slave.getRack().byteValue()); // siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.STE.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.STE.offer(MessageFormat.format("【{0}】穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.error("穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initSte(); } // melsecMcNet.ConnectClose(); return result; } /** * 读取状态 */ private void readStatus(){ try { OperateResultExOne result = siemensS7Net.Read("V800", (short) 70); if (result.IsSuccess) { if (null == steProtocol) { steProtocol = new SteProtocol(); steProtocol.setSteNo(slave.getId().shortValue()); } // steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0)); steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 2)); steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4)); OperateResultExOne executeRes = siemensS7Net.ReadBool("V2001.0"); if (executeRes.IsSuccess) { steProtocol.setExecute(executeRes.Content); } OperateResultExOne waitingRes = siemensS7Net.ReadBool("V2001.1"); if (waitingRes.IsSuccess) { steProtocol.setWaiting(waitingRes.Content); } OperateResultExOne inEmptyRes = siemensS7Net.ReadBool("V2001.2"); if (inEmptyRes.IsSuccess) { steProtocol.setInEmpty(inEmptyRes.Content); } OperateResultExOne outEmptyRes = siemensS7Net.ReadBool("V2001.3"); if (outEmptyRes.IsSuccess) { steProtocol.setOutEmpty(outEmptyRes.Content); } steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 6)); steProtocol.setAlarm0(siemensS7Net.getByteTransform().TransInt16(result.Content, 8)); steProtocol.setCharge(siemensS7Net.getByteTransform().TransSingle(result.Content, 10)); // steProtocol.setFullCharge(); // steProtocol.setLowCharge(); steProtocol.setFeed(siemensS7Net.getByteTransform().TransInt16(result.Content, 14)); steProtocol.setLoca(siemensS7Net.getByteTransform().TransInt16(result.Content, 16)); // steProtocol.setCloser(); // steProtocol.setSpeed(); steProtocol.setPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 18)); steProtocol.setLoad(siemensS7Net.getByteTransform().TransInt16(result.Content, 20)); steProtocol.setTrack(siemensS7Net.getByteTransform().TransInt16(result.Content, 22)); steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 24)); steProtocol.setTaskType(siemensS7Net.getByteTransform().TransInt16(result.Content, 28)); steProtocol.setRow(siemensS7Net.getByteTransform().TransInt16(result.Content, 30)); steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 32)); steProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(result.Content, 34)); // steProtocol.setHisTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 58)); // steProtocol.setHisTaskStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 62)); // steProtocol.setCheckQty(siemensS7Net.getByteTransform().TransInt16(result.Content, 64)); steProtocol.setReady(siemensS7Net.getByteTransform().TransInt16(result.Content, 36)); // steProtocol.setChargeNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 68)); // steProtocol.setHeart(siemensS7Net.getByteTransform().TransInt16(result.Content, 72)); steProtocol.setCrnStopRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 38)); steProtocol.setCrnStopFork(siemensS7Net.getByteTransform().TransInt16(result.Content, 40)); steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 42)); // steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 44)); SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); if (!devpThread.charge0 || devpThread.charge1){ steProtocol.setChargeStatus((short)1); }else { steProtocol.setChargeStatus((short)0); } OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); //读取穿梭车设备信息,提供查询 OperateResultExOne result1 = siemensS7Net.Read("V732", (short) 16); if (result1.IsSuccess) { boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 15); steProtocol.setLiftErr(status[0]); steProtocol.setInFetchErr(status[2]); steProtocol.setOutFetchErr(status[3]); steProtocol.setAntiErr(status[4]); steProtocol.setLiftSwitchErr(status[5]); steProtocol.setTrackErr(status[6]); steProtocol.setTimeoutErr(status[7]); steProtocol.setConnectErr(status[8]); steProtocol.setEmergencyErr(status[9]); steProtocol.setTaskTypeErr(status[10]); steProtocol.setTaskNoErr(status[11]); steProtocol.setNewTaskErr(status[12]); steProtocol.setErrTaskErr(status[13]); steProtocol.setStopErr(status[14]); steProtocol.setOfflineTaskErr(status[15]); steProtocol.setStartTaskErr(status[16]); steProtocol.setVoltageTaskErr(status[17]); steProtocol.setDevpErr(status[63]); steProtocol.setOnline(status[64]); steProtocol.setNotOnTrack(status[65]); steProtocol.setLowVoltage(status[66]); steProtocol.setElectricityLoss(status[67]); steProtocol.setForcedTravel(status[68]); steProtocol.setDemoMode(status[69]); steProtocol.setBrushConnect(status[70]); // if (status[70]){ // steProtocol.setChargeStatus((short)1); // } steProtocol.setTaskManualForbid(status[71]); steProtocol.setOnlineManualForbid(status[72]); steProtocol.setDevpEmergency(status[73]); steProtocol.setTaskInterrupt(status[74]); steProtocol.setTaskClear(status[75]); steProtocol.setTaskConfirmTimeout(status[76]); steProtocol.setTaskWithCharge(status[77]); steProtocol.setPakInTask(status[96]); steProtocol.setPakOutTask(status[97]); steProtocol.setPakMoveTask(status[98]); steProtocol.setGoHpTask(status[99]); steProtocol.setGoOHpTask(status[100]); steProtocol.setGoHpAvoid(status[101]); steProtocol.setGoOHpAvoid(status[102]); steProtocol.setPakInEmpty(status[104]); steProtocol.setPakInFinish(status[105]); steProtocol.setPakOutEmpty(status[106]); steProtocol.setPakOutFinish(status[107]); steProtocol.setGoHpAvoidFinish(status[108]); steProtocol.setGoOHpAvoidFinish(status[109]); steProtocol.setGoHpAvoidErr(status[110]); steProtocol.setGoOHpAvoidErr(status[111]); steProtocol.setAutoMode(status[112]); steProtocol.setVoltageLow(status[113]); } // 复位信号 if (steProtocol.getWaiting()) { if (resetFlag) { SteCommand steCommand = new SteCommand(); steCommand.setComplete(true); if (write(steCommand) && confirmPos()) { resetFlag = false; } } } // 根据实时信息更新数据库 BasSteService service = SpringUtils.getBean(BasSteService.class); if (null != service) { // 同步pakMk BasSte one = service.selectById(slave.getId()); if (one != null) { steProtocol.setPakMk(one.getPakMk()); } BasSte basSte = new BasSte(); basSte.setSteNo(slave.getId()); if (!service.updateById(steProtocol.toSqlModel(basSte))){ News.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } } } else { OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId())); throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); } } catch (Exception e) { // e.printStackTrace(); OutputQueue.STE.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); // News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initSte(); } } /** * 写入数据 */ private boolean write(SteCommand command){ if (null == command) { News.error("穿梭车写入命令为空"); return false; } //判断小车是否在充电 SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); if (devpThread.charge1){ // led 异常显示 LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); if (ledThread1 != null && ledThread2 != null && ledThread3 != null) { MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车正在充电")); MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车正在充电")); MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车正在充电")); } News.error("穿梭车正在充电"); return false; }else if (!devpThread.charge0){ // led 异常显示 LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); if (ledThread1 != null && ledThread2 != null && ledThread3 != null) { MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线")); MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线")); MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线")); } News.error("穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线"); return false; } command.setSteNo(slave.getId()); OperateResult result = null; // 开始任务 if (!command.getComplete()) { //组织任务前,先清空写任务确认位,以及任务完成确认位 siemensS7Net.Write("V2000.0", false); siemensS7Net.Write("V2000.1", false); // 1.任务号 OperateResult result0 = siemensS7Net.Write("V998", command.getTaskNo().shortValue()); try { Thread.sleep(200); } catch (InterruptedException e) { e.printStackTrace(); } // 作业 if (command.getTaskMode() != 0) { // 2.作业 OperateResult result1 = siemensS7Net.Write("V1000", command.getTaskMode()); // 3.确认开始任务 if (result0.IsSuccess && result1.IsSuccess) { result = siemensS7Net.Write("V2000.0", true); siemensS7Net.Write("V2000.1", false); } // 其他指令 } else { // 控制模式 if (command.getControlMode() != null) { result = siemensS7Net.Write("V1010", command.getControlMode()); // 复位信号 } else if (command.getReset() != null) { result = siemensS7Net.Write("V2000.2", command.getReset()); // 删除指令 } else if (command.getDelete() != null) { result = siemensS7Net.Write("V2000.3", command.getDelete()); // 无效指令 } else if (command.getRun() != null) { result = siemensS7Net.Write("V1016", command.getRun()); // 无效指令 }else { return false; } } // 任务完成 } else { siemensS7Net.Write("V2000.0", false); siemensS7Net.Write("V998", (short) 0); siemensS7Net.Write("V1000", (short) 0); result = siemensS7Net.Write("V2000.1", true); } try { // 日志记录 if (!command.getComplete() && command.getTaskMode() != 0) { BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class); if (null != bean) { BasSteOpt basSteOpt = new BasSteOpt( command.getTaskNo(), // 任务号 command.getSteNo(), // 穿梭车 new Date(), // 下发时间 command.getTaskModeType().desc, // 作业 null, // 源排 null, // 源列 null, // 源层 null, // 源站 null, // 目标排 null, // 目标列 null, // 目标层 null, // 目标站 null, // 响应结果 null, // 修改时间 null, // 修改人员 null // 备注 ); bean.insert(basSteOpt); } } } catch (Exception ignore) {} if (result != null && result.IsSuccess) { // 维护数据库排列层 if (!steProtocol.getWaiting()) { if (!Cools.isEmpty(command.getRow(), command.getBay(), command.getLev())) { this.modifyPos(command.getRow().intValue(), command.getBay().intValue(), command.getLev().intValue()); } } News.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.STE.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } public void modifyPos(Integer row, Integer bay, Integer lev) { BasSteService service = SpringUtils.getBean(BasSteService.class); if (!service.updatePos(this.slave.getId(), row, bay, lev)) { News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); } } public boolean confirmPos() { BasSteService service = SpringUtils.getBean(BasSteService.class); BasSte basSte = service.selectById(slave.getId()); if (basSte != null) { // 更新plc数据块 short[] arr = new short[] {basSte.getRow().shortValue(), basSte.getBay().shortValue(), basSte.getLev().shortValue()}; OperateResult result = siemensS7Net.Write("V1002", arr); if (result.IsSuccess) { // 更新数据库 if (service.updatePakMk(this.slave.getId(), "N")) { return true; } else { News.error("{}号穿梭车修改数据库定位失败!!!", slave.getId()); } } } return false; } public boolean modifyPosHandle(Integer row, Integer bay, Integer lev) { short[] arr = new short[] {row.shortValue(), bay.shortValue(), lev.shortValue()}; OperateResult result = siemensS7Net.Write("V1002", arr); if (!result.IsSuccess) { News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); return false; } BasSteService service = SpringUtils.getBean(BasSteService.class); if (!service.updatePos(this.slave.getId(), row, bay, lev)) { News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); return false; } return true; } @Override public void close() { siemensS7Net.ConnectClose(); } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("D10", heartBeatVal); if (!write.IsSuccess) { News.error("输送线plc编号={} 心跳失败", slave.getId()); } } // public void modifyPos(int wrkNo, int row, int bay, int lev) { // BasSteService service = SpringUtils.getBean(BasSteService.class); // if (!service.updatePos(wrkNo,this.slave.getId(), row, bay, lev)) { // News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); // } // } /******************************************************************************************/ /**************************************** 测试专用 *****************************************/ /*****************************************************************************************/ public static void main(String[] args) throws InterruptedException { SteSlave slave = new SteSlave(); slave.setId(1); slave.setIp("192.168.2.1"); slave.setPort(502); SteThread thread = new SteThread(slave); thread.connect(); thread.readStatus(); System.out.println(JSON.toJSONString(thread.steProtocol)); // 任务作业 // SteCommand command = new SteCommand(); // command.setSteNo(1); // 堆垛机编号 // Random random = new Random(); // int taskNo = random.nextInt(9090); // command.setTaskNo(taskNo); // 工作号 // command.setTaskMode(SteTaskModeType.MOVE_LEFT); // 任务模式 // thread.write(command); // 任务完成 // SteCommand command = new SteCommand(); // command.setSteNo(1); // 堆垛机编号 // command.setComplete(Boolean.TRUE); // 任务模式 // thread.write(command); // 控制模式 // SteCommand command = new SteCommand(); // command.setControlMode((short) 1); // thread.write(command); // 复位信号 // SteCommand command = new SteCommand(); // command.setReset(Boolean.TRUE); // thread.write(command); // 删除指令 // SteCommand command = new SteCommand(); // command.setDelete(Boolean.TRUE); // thread.write(command); // 穿梭车运行禁止 SteCommand command = new SteCommand(); command.setRun((short)0); thread.write(command); } }