package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasRgv; import com.zy.asrs.entity.BasRgvOpt; import com.zy.asrs.service.BasRgvOptService; import com.zy.asrs.service.BasRgvService; import com.zy.core.RgvThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.RgvStatusType; import com.zy.core.enums.RgvTaskModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.RgvSlave; import com.zy.core.model.Task; import com.zy.core.model.command.RgvCommand; import com.zy.core.model.protocol.RgvProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.Date; /** * RGV线程 */ @Data @Slf4j public class ZyRgvThread implements Runnable, RgvThread { private SiemensS7Net siemensNet; private RgvSlave slave; private RgvProtocol rgvProtocol; private boolean resetFlag1 = false;//工位1复位信号 private boolean resetFlag2 = false;//工位2复位信号 public ZyRgvThread(RgvSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Rgv, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: readStatus(); break; // 写入数据 case 2: write((RgvCommand) task.getData()); break; // 复位 case 3: RgvCommand command = (RgvCommand) task.getData(); if (null == command) { command = new RgvCommand(); } command.setRgvNo(slave.getId()); // 堆垛机编号 command.setTaskNo1((short) 0); // 工作号 command.setTaskMode1(RgvTaskModeType.NONE); // 任务模式 command.setSourceStaNo1((short) 0);//源站 command.setDestinationStaNo1((short) 0);//目标站 command.setTaskNo2((short) 0); // 工作号 command.setTaskMode2(RgvTaskModeType.NONE); // 任务模式 command.setSourceStaNo2((short) 0);//源站 command.setDestinationStaNo2((short) 0);//目标站 command.setAckFinish((short) 1); // 任务完成确认位 write(command); break; //写入数据确认命令 case 4: writeCommand((RgvCommand) task.getData()); break; default: break; } Thread.sleep(500); } catch (Exception e) { // e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; siemensNet = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensNet.setRack(slave.getRack().byteValue()); siemensNet.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensNet.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.CRN.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("RGV plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("RGV plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); initRgv(); } return result; } /** * 读取状态 */ private void readStatus(){ try { OperateResultExOne result = siemensNet.Read("DB101.0", (short) 34); if (result.IsSuccess) { if (null == rgvProtocol) { rgvProtocol = new RgvProtocol(); rgvProtocol.setRgvNo(slave.getId()); } rgvProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));//模式 rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 2));//RGV状态 rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt16(result.Content, 4));//工位1工作号 rgvProtocol.setLoaded1(siemensNet.getByteTransform().TransInt16(result.Content, 6));//工位1有物 rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransInt16(result.Content, 8));//RGV当前位置 rgvProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 10));//走行在定位 rgvProtocol.setTaskNo2(siemensNet.getByteTransform().TransInt16(result.Content, 12));//工位2工作号 rgvProtocol.setLoaded2(siemensNet.getByteTransform().TransInt16(result.Content, 14));//工位2有物 rgvProtocol.setTaskFinish1(siemensNet.getByteTransform().TransInt16(result.Content, 16));//工位1任务完成 rgvProtocol.setTaskFinish2(siemensNet.getByteTransform().TransInt16(result.Content, 18));//工位2任务完成 rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 20));//异常码 rgvProtocol.setHeart(siemensNet.getByteTransform().TransInt16(result.Content, 22));//RGV心跳信号 rgvProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 24));//备用1 rgvProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 26));//备用2 rgvProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 28));//备用3 rgvProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 30));//备用4 rgvProtocol.setTemp5(siemensNet.getByteTransform().TransInt16(result.Content, 32));//备用5 OperateResultExOne result2 = siemensNet.Read("DB100.0", (short) 22); if (result2.IsSuccess) { rgvProtocol.setTaskMode1(siemensNet.getByteTransform().TransInt16(result.Content, 4));//工位1任务模式 rgvProtocol.setSourceStn1(siemensNet.getByteTransform().TransInt16(result.Content, 6));//工位1源站 rgvProtocol.setDestinationPos1(siemensNet.getByteTransform().TransInt16(result.Content, 8));//工位1目标站 rgvProtocol.setTaskMode2(siemensNet.getByteTransform().TransInt16(result.Content, 14));//工位2任务模式 rgvProtocol.setSourceStn2(siemensNet.getByteTransform().TransInt16(result.Content, 16));//工位2源站 rgvProtocol.setDestinationPos2(siemensNet.getByteTransform().TransInt16(result.Content, 18));//工位2目标站 } OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 复位信号 if (rgvProtocol.getStatusType().equals(RgvStatusType.WAITING)) { if (resetFlag1) { RgvCommand rgvCommand = new RgvCommand(); rgvCommand.setAckFinish((short) 2);//工位1任务结束已接收 if (write(rgvCommand)) { resetFlag1 = false; } } if (resetFlag2) { RgvCommand rgvCommand = new RgvCommand(); rgvCommand.setAckFinish((short) 3);//工位2任务结束已接收 if (write(rgvCommand)) { resetFlag2 = false; } } } try { // 根据实时信息更新数据库 BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); BasRgv basRgv = new BasRgv(); basRgv.setRgvNo(slave.getId()); basRgv.setMode(rgvProtocol.getMode().intValue()); basRgv.setStatus(rgvProtocol.getStatus().intValue()); basRgv.setTaskNo1(rgvProtocol.getTaskNo1().intValue()); basRgv.setLoaded1(rgvProtocol.getLoaded1().intValue()); basRgv.setRgvPos(rgvProtocol.getRgvPos().intValue()); basRgv.setWalkPos(rgvProtocol.getWalkPos().intValue()); basRgv.setTaskNo2(rgvProtocol.getTaskNo2().intValue()); basRgv.setLoaded2(rgvProtocol.getLoaded2().intValue()); basRgv.setTaskFinish1(rgvProtocol.getTaskFinish1().intValue()); basRgv.setTaskFinish2(rgvProtocol.getTaskFinish2().intValue()); basRgv.setAlarm(rgvProtocol.getAlarm().intValue()); basRgv.setHeart(rgvProtocol.getHeart().intValue()); basRgv.setTemp1(rgvProtocol.getTemp1().intValue()); basRgv.setTemp2(rgvProtocol.getTemp2().intValue()); basRgv.setTemp3(rgvProtocol.getTemp3().intValue()); basRgv.setTemp4(rgvProtocol.getTemp4().intValue()); basRgv.setTemp5(rgvProtocol.getTemp5().intValue()); if (!basRgvService.updateById(basRgv)){ log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } catch (Exception ignore){} } else { initRgv(); OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } catch (Exception e) { e.printStackTrace(); OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initRgv(); } } /** * 写入数据 */ private boolean write(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } command.setRgvNo(slave.getId()); OperateResult result = null; if (command.getTaskNo1() > 0 && command.getTaskNo2() == 0) { //只有工位1存在任务且任务没有被确认,工位1开始计时 if (command.getCommand() == 0) { rgvProtocol.setTask1SendTime(System.currentTimeMillis()); } short[] array = new short[10]; array[0] = command.getAckFinish(); // 任务完成确认位 array[1] = command.getTaskNo1(); // 工位1任务号 array[2] = command.getTaskMode1(); // 工位1模式 array[3] = command.getSourceStaNo1(); // 工位1源站 array[4] = command.getDestinationStaNo1(); // 工位1目标站 array[5] = 0; // 工位2任务号 array[6] = 0; // 工位2模式 array[7] = 0; // 工位2源站 array[8] = 0; // 工位2目标站 array[9] = command.getCommand();// 任务确认位 result = siemensNet.Write("DB100.0", array); log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); } else if (command.getTaskNo2() > 0 && command.getTaskNo1() == 0) { //只有工位2存在任务 short[] array = new short[5]; array[0] = command.getTaskNo2(); // 工位2任务号 array[1] = command.getTaskMode2(); // 工位2模式 array[2] = command.getSourceStaNo2(); // 工位2源站 array[3] = command.getDestinationStaNo2(); // 工位2目标站 array[4] = command.getCommand();// 任务确认位 result = siemensNet.Write("DB100.12", array); log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); }else { //工位1和工位2任务 short[] array = new short[10]; array[0] = command.getAckFinish(); // 任务完成确认位 array[1] = command.getTaskNo1(); // 工位1任务号 array[2] = command.getTaskMode1(); // 工位1模式 array[3] = command.getSourceStaNo1(); // 工位1源站 array[4] = command.getDestinationStaNo1(); // 工位1目标站 array[5] = command.getTaskNo2(); // 工位2任务号 array[6] = command.getTaskMode2(); // 工位2模式 array[7] = command.getSourceStaNo2(); // 工位2源站 array[8] = command.getDestinationStaNo2(); // 工位2目标站 array[9] = command.getCommand();// 任务确认位 result = siemensNet.Write("DB100.0", array); log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); } if (command.getCommand() == 1) { //任务被确认 rgvProtocol.setTask1SendTime(0L);//重置工位1下发时间 } if(!result.IsSuccess){ log.error("写入RGV plc数据失败,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); Thread.sleep(100); readStatus(); return false; } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); Date now = new Date(); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getRgvNo(), // RGV[非空] command.getAckFinish().intValue(), // 任务完成确认位 command.getTaskNo1().intValue(), // 任务号 command.getTaskMode1().intValue(), // 模式 command.getSourceStaNo1().intValue(), // 源站 command.getDestinationStaNo1().intValue(), // 目标站 command.getTaskNo2().intValue(), // 任务号 command.getTaskMode2().intValue(), // 模式 command.getSourceStaNo2().intValue(), // 源站 command.getDestinationStaNo2().intValue(), // 目标站 command.getCommand().intValue(), now, // 下发时间 null, // 下发人员 now, // 修改时间 null, // 修改人员 null //响应 ); bean.insert(basRgvOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } /** * 写入数据确认命令 */ private boolean writeCommand(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } command.setRgvNo(slave.getId()); short[] array = new short[1]; array[0] = command.getCommand();// 任务确认位 OperateResult result = siemensNet.Write("DB100.20", array); log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); if(!result.IsSuccess){ log.error("写入RGV plc数据失败,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); Thread.sleep(100); readStatus(); return false; } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); Date now = new Date(); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getRgvNo(), // RGV[非空] command.getAckFinish().intValue(), // 任务完成确认位 command.getTaskNo1().intValue(), // 任务号 command.getTaskMode1().intValue(), // 模式 command.getSourceStaNo1().intValue(), // 源站 command.getDestinationStaNo1().intValue(), // 目标站 command.getTaskNo2().intValue(), // 任务号 command.getTaskMode2().intValue(), // 模式 command.getSourceStaNo2().intValue(), // 源站 command.getDestinationStaNo2().intValue(), // 目标站 command.getCommand().intValue(), now, // 下发时间 null, // 下发人员 now, // 修改时间 null, // 修改人员 null //响应 ); bean.insert(basRgvOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } /** * 初始化堆垛机状态 */ private void initRgv() { if (null == rgvProtocol) { rgvProtocol = new RgvProtocol(); } rgvProtocol.setMode((short) 0); rgvProtocol.setStatus((short) -1); rgvProtocol.setWalkPos((short) 1); } @Override public void close() { siemensNet.ConnectClose(); } }