package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.BasRgvMap; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.BasRgvMapService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.DevpType.DevpWorkType; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaError1; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.*; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private StaError1 staError1; public static boolean is = true; // public static final ArrayList staNos = new ArrayList() {{ // // }}; public static final ArrayList staNos1 = new ArrayList() {{ add(1000); add(1001); add(1002); add(1003); add(1004); add(1005); add(1006); add(1007); add(1008); add(1009); add(1010); add(1011); add(1012); add(1013); add(1014); add(1015); add(1016); add(1017); add(1018); add(1019); add(1020); add(1021); add(1022); add(1023); add(1024); add(1025); add(1026); add(1027); add(1028); add(1029); add(1030); add(2000); add(2001); add(2002); add(2003); add(2004);add(2005); add(2006); add(2007); // add(200);add(201);add(202); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(1040);add(1041);add(1042);add(1043);add(1044);add(1045);add(1046);add(1047); add(2010);add(2011);add(2012);add(2013);add(2014);add(2015);add(2016);add(2017); add(3010);add(3011);add(3012);add(3013);add(3014);add(3015);add(3016);add(3017); // add(200);add(201);add(202); }}; public static final ArrayList BarcodeList = new ArrayList() {{ add(0); add(1); add(2); }}; public static final ArrayList BarcodeListMat = new ArrayList() {{ add(3); add(4); }}; public static final ArrayList staNosErrList = new ArrayList() {{ add(106); add(107); add(159); }}; private Integer count=0; /** * 条码数量 */ private int barcodeSize = 6; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: writeD((StaProtocol)task.getData(),1); // log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { count ++; ArrayList staNos = getStaNo(); if(count > 50) { // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // 工作号 staProtocol.setStaNo((short) 0); // 目标站 staProtocol.setState((short) 0); // 模式状态 0停机,=1手动,=2自动,=3故障 staProtocol.setWorkIo((short) 0); staProtocol.setRequestIo((short) 0); staProtocol.setTrayIo((short) 0); staProtocol.setLocIo((short) 0); staProtocol.setBarcode("-"); staProtocol.setWeightIo(0.0); staProtocol.setMode((short) 0); if (!staProtocol.isPakMk() && staProtocol.workType == DevpWorkType.IDLE) { staProtocol.setPakMk(true); } } count = 0; } } public void initSta(){ if (is){ for (int i = 1000; i <= 1300; i++) { staNos1.add(i); } is = false; } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB100.0", (short) (staNoSize*66)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*66 + 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 12)); // 目标站 staProtocol.setState(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 14)); // 模式状态 0停机,=1手动,=2自动,=3故障 staProtocol.setWorkIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 16)); staProtocol.setRequestIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 18)); staProtocol.setTrayIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 20)); staProtocol.setLocIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 22)); staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content,i*66 + 24,16, "UTF-8")); // staProtocol.setWeightIo(siemensS7Net.getByteTransform().TransDouble(result.Content,i*66 + 40)); staProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 44)); if (!staProtocol.isPakMk() && (staProtocol.workType == DevpWorkType.IDLE || staProtocol.isPakReset())) { staProtocol.setPakMk(true); } } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = null; OperateResult write1 = null; OperateResult write2 = null; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB100." + index*66, staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (index*66+4), staProtocol.getStaNo()); // 目标站 if(write.IsSuccess && write1.IsSuccess){ break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } }while (writeCount<5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } private void writeD(StaProtocol staProtocol,Integer count)throws InterruptedException{ boolean reset = true; if (null == staProtocol) { return; } staProtocol = staProtocol.clone(); Integer oriWrkNo = staProtocol.getWorkNo(); short oriStaNo = staProtocol.getStaNo(); ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); if(writeWrk(staProtocol,1)){ int whileCount = 0; OperateResult write3 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1); if (write3.IsSuccess){ News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+1+"]"); Thread.sleep(100); do { OperateResultExOne result2 = siemensS7Net.Read("DB100."+(index*66 +6), (short) 2); short mk = siemensS7Net.getByteTransform().TransInt16(result2.Content, 0); if (mk == 2){ OperateResult write5 = siemensS7Net.Write("DB100." + index*66, 0); // 工作号 Thread.sleep(100); OperateResult write6 = siemensS7Net.Write("DB100." + (index*66+4), (short) 0); // 目标站 Thread.sleep(100); OperateResult write4 = siemensS7Net.Write("DB100." + (index*66+6), (short) 0); reset = false; if (write4.IsSuccess && write5.IsSuccess && write6.IsSuccess){ News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"0,0,0"+"]"); OperateResultExOne result1 = siemensS7Net.Read("DB100."+(index*66), (short) 8); Integer wrkNo1 = siemensS7Net.getByteTransform().TransInt32(result1.Content, 0); short staNo1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 4); short mk1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 6); if (wrkNo1 != 0 || staNo1 !=0 || mk1 !=0){ whileCount++; News.info("复位失败,输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"0,0,0"+"]"); }else { News.info("输送线复位完成"); break; } } }else if (reset && mk == 0 ){ OperateResult write7 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1); News.info("回读1失败,输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"1"+"]"); Thread.sleep(100); whileCount++; }else { whileCount++; } }while (whileCount <10); } }else { log.error("输送命令下发失败"+JSON.toJSONString(staProtocol)); } } private boolean writeWrk(StaProtocol staProtocol,Integer count)throws InterruptedException { if (null == staProtocol) { return false; } Integer oriWrkNo = staProtocol.getWorkNo(); short oriStaNo = staProtocol.getStaNo(); ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); do { log.info("输送递归次数:" + count); OperateResult write1 = siemensS7Net.Write("DB100." + index * 66, staProtocol.getWorkNo()); // 工作号 Thread.sleep(100); OperateResult write2 = siemensS7Net.Write("DB100." + (index * 66 + 4), staProtocol.getStaNo()); // 目标站 if (write1.IsSuccess && write2.IsSuccess) { News.info("输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "]"); OperateResultExOne result = siemensS7Net.Read("DB100." + (index * 66), (short) 6); Integer wrkNo = siemensS7Net.getByteTransform().TransInt32(result.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(result.Content, 4); if (!oriWrkNo.equals(wrkNo) || oriStaNo != staNo) { if (count >= 5) { log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), count); return false; } count++; }else { return true; } } }while (count <=5); return true; } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i