package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos1 = new ArrayList() {{ add(100);add(101);add(102);add(103); add(104);add(105);add(106);add(107); add(108);add(109);add(110);add(111); add(112); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(200);add(201);add(202);add(203); add(204);add(205);add(206);add(207); add(208);add(209);add(210);add(211); add(212); }}; public static final ArrayList staNos3 = new ArrayList() {{ add(300);add(301);add(302);add(303); add(304);add(305);add(306);add(307); add(308);add(309);add(310);add(311); add(312); }}; public static final ArrayList staNosErr1 = new ArrayList() {{ add(101); add(103); add(105); }}; public static final ArrayList staNosErr2 = new ArrayList() {{ add(201); add(203); add(205); }}; public static final ArrayList staNosErr3 = new ArrayList() {{ add(301); add(303); add(305); }}; public static final ArrayList barcode1 = new ArrayList() {{ add(0); add(1); add(2); }}; public static final ArrayList barcode2 = new ArrayList() {{ add(3); add(4); add(5); }}; public static final ArrayList barcode3 = new ArrayList() {{ add(6); add(7); add(8); }}; private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; case 3: return staNos3; default: throw new CoolException("获取站点失败!"); } } private ArrayList getBarcodeList() { switch (slave.getId()) { case 1: return barcode1; case 2: return barcode2; case 3: return barcode3; default: throw new CoolException("获取站点失败!"); } } private ArrayList getStaNoErr() { switch (slave.getId()) { case 1: return staNosErr1; case 2: return staNosErr2; case 3: return staNosErr3; default: throw new CoolException("获取站点失败!"); } } /** * 条码数量 */ private int barcodeSize = 9; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ // public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; // public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); break; case 3: OperateResult write = siemensS7Net.Write("DB100.170" , (short) 1); News.info("母托出库成功"); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { String methodName = Thread.currentThread().getStackTrace()[1].getMethodName(); // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { if (staNoSize==13){ // System.out.println(i); } Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setStaNo( siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4 )); // 目标站 // Thread.sleep(300); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8+6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 staProtocol.setWeight(status[8]); //是否为重货 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error(methodName + ":更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } //外形检测 ArrayList staNoErrs = getStaNoErr(); int staNoErrsSize = staNoErrs.size(); OperateResultExOne resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8)); if (resultErr.IsSuccess){ for (int i = 0;i<3;i++){ Integer siteId = staNoErrs.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setFrontErr(status[0]); staProtocol.setBackErr(status[1]); staProtocol.setHighErr(status[2]); staProtocol.setLeftErr(status[3]); staProtocol.setRightErr(status[4]); staProtocol.setWeightErr(status[5]); staProtocol.setBarcodeErr(status[6]); } } //条码扫描器 // Thread.sleep(200); // OperateResultExOne result2 = siemensS7Net.Read("DB101.840",(short)(barcodeSize*8)); // if (result2.IsSuccess) { // for (int i = 0; i < barcodeSize; i++) { // String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); // if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { // barcodeThread.setBarcode(barcode); // } // } // } ArrayList barcodeList = getBarcodeList(); OperateResultExOne result2 = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeList.size(); i++) { Integer barcodeId = barcodeList.get(i); String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //RGV小车 // Thread.sleep(200); OperateResultExOne result3 = siemensS7Net.Read("DB100.160",(short)2); if (result3.IsSuccess) { Integer siteId = 16; StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0))); } /** * 母托盘出库 */ OperateResultExOne result4 = siemensS7Net.Read("DB100.172",(short)2); if (result4.IsSuccess) { Integer siteId = 12; StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setAllowEmptyOut(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result4.Content, 0))); } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error(methodName + ":更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // News.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } // /** // * 写入 ID+目标站 =====> 单站点写入 // */ // private void write(StaProtocol staProtocol) throws InterruptedException { // String methodName = Thread.currentThread().getStackTrace()[1].getMethodName(); // ArrayList staNos = getStaNo(); // // if (null == staProtocol) { // return; // } // int index = staNos.indexOf(staProtocol.getSiteId()); // // OperateResult write1 = siemensS7Net.Write("DB100." + (index*6+4),staProtocol.getStaNo()); // OperateResult write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo().intValue()); // // // if (!write.IsSuccess && !write1.IsSuccess) { // staProtocol = station.get(staProtocol.getSiteId()); // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { // staProtocol.setPakMk(true); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); // News.error(methodName + ":写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // News.info(methodName + ":输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); // } // } private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while(writeCount < 5){ OperateResult writeResult1 = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo().intValue()); // 工作号 OperateResult writeResult2 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo()); // 目标站 if(writeResult1.IsSuccess && writeResult2.IsSuccess){ Thread.sleep(200); OperateResultExOne readResult = siemensS7Net.Read("DB100." + index*6, (short)6); if(readResult.IsSuccess){ Integer workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); if(workNo.equals(staProtocol.getWorkNo().intValue()) && staProtocol.getStaNo().equals(staNo)){ //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if(!writeFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // //重新添加数据到任务队列 // boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); // read();//读取1次设备状态 } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 // private void updateIoMode() throws InterruptedException { // if (this.ioModeOf2F != IoModeType.NONE) { // if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); // News.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); // } // } // } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i