package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; // public static final ArrayList staNos = new ArrayList() {{ // // }}; public static final ArrayList staNos1 = new ArrayList() {{ add(101); add(102); add(103); add(104); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(200); add(201); add(202); }}; public static final ArrayList staNos3 = new ArrayList() {{ add(210); add(211); add(212); }}; public static final ArrayList staNosAll = new ArrayList() {{ add(101); add(102); add(103); add(104); add(200); add(201); add(202); add(210); add(211); add(212); }}; private Integer count = 0; /** * 条码数量 */ private int barcodeSize = 8; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; case 3: return staNos3; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol) task.getData()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(300); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { count++; ArrayList staNos = getStaNo(); if (count > 77) { // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } count = 0; } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if (connect.IsSuccess) { result = true; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp" + " - 1" + " - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp" + " - 2" + " - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = staNosAll; int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8)); // OperateResultExOne result4 = siemensS7Net.Read("DB100.2", (short) (staNoSize*2)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 1); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } if (staProtocol.getStamp() >= 2 && !staProtocol.isLoading()) { staProtocol.setStamp(0); } else if (staProtocol.getStamp() < 2 && staProtocol.isLoading()) { //lfd入库印记 当stamp>=2时才入库 staProtocol.setStamp(staProtocol.getStamp() + 1); } } } //条码扫描器 Thread.sleep(200); //ArrayList barcodeList = BarcodeList; OperateResultExOne result2 = siemensS7Net.Read("DB101.200", (short) (24)); if (result2.IsSuccess) { for (int i = 0; i < 3; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } Thread.sleep(200); OperateResultExOne resultError = siemensS7Net.Read("DB101.100", (short) (32)); if (resultError.IsSuccess) { ArrayList staNoError = new ArrayList() {{ add(102); add(201); add(211); }}; for (int i = 0; i < staNoError.size(); i++) { Integer siteId = staNoError.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } boolean[] status = siemensS7Net.getByteTransform().TransBool(resultError.Content, i * 4 + 2, 1); staProtocol.setFrontErr(status[0]);// 前超限 staProtocol.setBackErr(status[1]);// 后超限 staProtocol.setHighErr(status[2]);// 高超限 staProtocol.setLeftErr(status[3]);// 左超限 staProtocol.setRightErr(status[4]);// 右超限 staProtocol.setWeightErr(status[5]); // 超重 staProtocol.setBarcodeErr(status[6]);// 扫码失败 } } //plc故障 OperateResultExOne resultErr2 = siemensS7Net.Read("DB101.300", (short) (staNoSize * 4)); if (resultErr2.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i * 4, 1); StaProtocol staProtocol = station.get(siteId); if (staProtocol != null) { staProtocol.setBreakerErr(status[0]); staProtocol.setInfraredErr(status[1]); staProtocol.setOutTimeErr(status[2]); staProtocol.setSeizeSeatErr(status[3]); staProtocol.setWrkYgoodsN(status[4]); staProtocol.setInverterErr(status[5]); staProtocol.setContactErr(status[6]); staProtocol.setUpcontactErr(status[7]); } } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp" + " - 3" + " - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } int index = staNosAll.indexOf(staProtocol.getSiteId()); OperateResult write = null; OperateResult write1 = null; //任务下发次数 int writeCount = 0; boolean wrkNoFlag = false; boolean staNoFlag = false; do { if (!wrkNoFlag) { write = siemensS7Net.Write("DB100." + index * 6, (int) staProtocol.getWorkNo()); // 工作号 Thread.sleep(300); if (write.IsSuccess) { OperateResultExOne readResult = siemensS7Net.Read("DB100." + index * 6, (short) 4); if (readResult.IsSuccess) { short workNo = (short) siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); if (staProtocol.getWorkNo().equals(workNo)) { //任务命令写入成功 log.info("写入工作号命令后返回成功,并且回读成功。堆垛机plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); wrkNoFlag = true; } else {//返回结果是成功了,但是真实值不相同 writeCount++; log.error("写入工作号命令后返回成功,但是读取任务值不一致。堆垛机plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; log.error("写入工作号命令后读取失败。堆垛机plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; log.error("写入工作号命令失败。堆垛机plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } if (!staNoFlag) { write1 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo()); // 目标站 Thread.sleep(300); if (write1.IsSuccess) { OperateResultExOne readResult1 = siemensS7Net.Read("DB100." + (index * 6 + 4), (short) 2); if (readResult1.IsSuccess) { short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0); if (staProtocol.getStaNo().equals(staNo)) { //任务命令写入成功 log.info("写入目标站命令后返回成功,并且回读成功。堆垛机plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); staNoFlag = true; } else {//返回结果是成功了,但是真实值不相同 writeCount++; log.error("写入目标站命令后返回成功,但是读取任务值不一致。堆垛机plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; log.error("写入目标站命令后读取失败。堆垛机plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; log.error("写入目标站命令失败。堆垛机plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } if (wrkNoFlag && staNoFlag) { break; } } while (writeCount < 12); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp" + " - 5" + " - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } if (!write1.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp" + " - 5" + " - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp" + " - 6" + " - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat() { if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp" + " - 7" + " - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i < staNos1.size(); i++) { // System.out.println(i*2); // System.out.println(i*2 + 200); // System.out.println(i); } int index = staNos1.indexOf(128); System.out.println(index * 2); System.out.println(index * 2 + 200); } // public static void main(String[] args) throws Exception { // DevpSlave slave = new DevpSlave(); // slave.setIp("192.168.2.125"); // SiemensDevpThread devpThread = new SiemensDevpThread(slave); // devpThread.connect(); // devpThread.read(); // // 写 // StaProtocol staProtocol = devpThread.getStation().get(1); // staProtocol.setWorkNo((short) 232); // staProtocol.setStaNo((short) 6); // staProtocol.setAutoing(true); // staProtocol.setEmptyMk(true); // staProtocol.setInEnable(true); // devpThread.write(staProtocol); // System.out.println("----------------------------------------"); // // 读 // devpThread.read(); // System.out.println(JSON.toJSONString(devpThread.station)); // // } }