package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.DeviceDataLog; import com.zy.asrs.service.DeviceDataLogService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.command.LiftCommand; import com.zy.core.model.protocol.LiftProtocol; import com.zy.core.model.protocol.StaProtocol; import com.zy.core.model.protocol.TemperatureProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.*; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private LiftProtocol liftProtocol = new LiftProtocol(); private Map temperatureMap = new ConcurrentHashMap<>(); /** * 日志采集时间 */ private Long deviceDataLogTime = System.currentTimeMillis(); public static final ArrayList staNos1 = new ArrayList() {{ add(100);add(101);add(102);add(103);add(104); add(105);add(106);add(107);add(108);add(109); add(110);add(111);add(112);add(113);add(114); add(115);add(116);add(117);add(118);add(119);add(120); }}; public static final ArrayList barcode1 = new ArrayList() {{ add(1); }}; public static final ArrayList temperature1 = new ArrayList() {{ add(1);add(2);add(3);add(4);add(5);add(6);add(7);add(8);add(9); }}; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; // case 2: // return staNos2; default: throw new CoolException("服务器异常"); } } private ArrayList getBarcode() { switch (slave.getId()) { case 1: return barcode1; // case 2: // return barcode2; default: throw new CoolException("服务器异常"); } } private ArrayList getTemperature() { switch (slave.getId()) { case 1: return temperature1; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((LiftCommand) task.getData()); break; default: break; } Thread.sleep(300); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { ArrayList staNos = getStaNo(); // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 13)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setSiteId(siteId); staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, (i * 13))); // 工作号 staProtocol.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, (i * 13) + 4)); // 目标站 staProtocol.setLocHeight(siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 13) + 8));//库位高度 staProtocol.setError(siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 13) + 10)); // 报警 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, (i * 13) + 12, 1); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } //任务信息反馈 Thread.sleep(200); OperateResultExOne result3 = siemensS7Net.Read("DB101.400", (short) 10); if (result3.IsSuccess) { liftProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)); // 模式 liftProtocol.setDeviceStatus(siemensS7Net.getByteTransform().TransInt16(result3.Content, 2)); // 设备状态 liftProtocol.setTaskStatus(siemensS7Net.getByteTransform().TransInt16(result3.Content, 4)); // 完成信号 liftProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result3.Content, 6)); // 工作号 } //温湿度信息反馈 Thread.sleep(200); ArrayList temperatureList = getTemperature(); OperateResultExOne result4 = siemensS7Net.Read("DB101.300", (short) (temperatureList.size() * 4)); if (result4.IsSuccess) { for (int i = 0; i < temperatureList.size(); i++) { Integer deviceId = temperatureList.get(i); // 编号 TemperatureProtocol temperatureProtocol = temperatureMap.get(deviceId); if (null == temperatureProtocol) { temperatureProtocol = new TemperatureProtocol(); temperatureProtocol.setDeviceId(deviceId); temperatureMap.put(deviceId, temperatureProtocol); } temperatureProtocol.setTemperature(siemensS7Net.getByteTransform().TransInt16(result4.Content, (i * 4))); // 温度 temperatureProtocol.setHumidity(siemensS7Net.getByteTransform().TransInt16(result4.Content, (i * 4) + 2)); // 湿度 } } //条码扫描器 Thread.sleep(200); ArrayList barcodeList = getBarcode(); int barcodeSize = barcodeList.size(); OperateResultExOne result2 = siemensS7Net.Read("DB103.0", (short) (barcodeSize * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); Integer barcodeId = barcodeList.get(i); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){ barcodeThread.setBarcode(barcode); } } } if (System.currentTimeMillis() - deviceDataLogTime > 1000 * 1) { //采集时间超过5s,保存一次数据记录 //保存数据记录 DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class); DeviceDataLog deviceDataLog = new DeviceDataLog(); deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result.Content)); deviceDataLog.setWcsData(JSON.toJSONString(station)); deviceDataLog.setType("devp"); deviceDataLog.setDeviceNo(slave.getId()); deviceDataLog.setCreateTime(new Date()); deviceDataLogService.insert(deviceDataLog); //更新采集时间 deviceDataLogTime = System.currentTimeMillis(); } if (result.IsSuccess && result2.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); } } /** * 写入命令 */ private void write(LiftCommand liftCommand) throws InterruptedException { if (null == liftCommand) { return; } int[] array = new int[3]; array[0] = liftCommand.getWorkNo(); array[1] = liftCommand.getSourceStaNo(); array[2] = liftCommand.getTargetStaNo(); OperateResult write = siemensS7Net.Write("DB100.0", array); if (!write.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(liftCommand))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(liftCommand)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(liftCommand))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(liftCommand)); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } @Override public Map getTemperatureList() { return this.temperatureMap; } @Override public LiftProtocol getLiftStatus() { return this.liftProtocol; } }