package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasLift; import com.zy.asrs.entity.BasLiftOpt; import com.zy.asrs.entity.DeviceDataLog; import com.zy.asrs.mapper.WrkMastMapper; import com.zy.asrs.service.BasLiftOptService; import com.zy.asrs.service.BasLiftService; import com.zy.asrs.service.DeviceDataLogService; import com.zy.asrs.utils.Utils; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.*; import com.zy.core.model.LiftSlave; import com.zy.core.model.Task; import com.zy.core.model.command.*; import com.zy.core.model.protocol.LiftStaProtocol; import com.zy.core.model.protocol.LiftProtocol; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.*; /** * 提升机线程 */ @Data @Slf4j public class LiftThread implements Runnable, ThreadHandler { private SiemensS7Net siemensS7Net; private LiftSlave slave; private LiftProtocol liftProtocol; private RedisUtil redisUtil; private List liftStaProtocols = new ArrayList<>(); public LiftThread(LiftSlave slave,RedisUtil redisUtil) { this.slave = slave; this.redisUtil = redisUtil; //初始化站点 for (LiftSlave.Sta sta : this.slave.getSta()) { LiftStaProtocol liftStaProtocol = new LiftStaProtocol(); liftStaProtocol.setStaNo(sta.getStaNo());//站点号 liftStaProtocol.setLev(sta.getLev());//站点楼层 String locNo = Utils.getLocNo(this.slave.getStaRow(), this.slave.getStaBay(), sta.getLev()); liftStaProtocol.setLocNo(locNo);//站点库位号 liftStaProtocol.setLiftNo(sta.getLiftNo());//提升机号 liftStaProtocols.add(liftStaProtocol); } } @Override public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Lift, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写入数据 case 2: write((NyLiftCommand) task.getData()); break; //分配任务 case 3: assignWork((LiftAssignCommand) task.getData()); break; case 4: write2((HashMap) task.getData()); default: break; } Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; //-------------------------提升机连接方法------------------------// siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.CRN.offer(MessageFormat.format( "【{0}】提升机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.info("提升机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.CRN.offer(MessageFormat.format("【{0}】提升机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("提升机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); //-------------------------提升机连接方法------------------------// return result; } @Override public void close() { siemensS7Net.ConnectClose(); } private void read() { try { readStatus(); //提升机处于运行状态,将标记置为false if (liftProtocol.getBusy()) { liftProtocol.setPakMk(false); } //提升机处于未运行、就绪、标记true、有任务号 if (!liftProtocol.getBusy() && !liftProtocol.getPakMk() && liftProtocol.getTaskNo() != 0) { //还有未完成的命令 executeWork(liftProtocol.getTaskNo()); } } catch (Exception e) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); } } private void readStatus() { try { //获取提升机数据 OperateResultExOne result1 = siemensS7Net.Read("DB82.4.0", (short) 10); if (result1.IsSuccess) { if (null == liftProtocol) { liftProtocol = new LiftProtocol(); liftProtocol.setLiftNo(slave.getId().shortValue()); } //读取4.0-4.7数据 boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 1); //读取5.0-5.7数据 boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result1.Content, 1, 1); //模式 liftProtocol.setModel(status1[0]); //忙闲 liftProtocol.setBusy(!status1[1]); //前超限 liftProtocol.setFrontOverrun(status1[4]); //后超限 liftProtocol.setBackOverrun(status1[5]); //左超限 liftProtocol.setLeftOverrun(status1[6]); //右超限 liftProtocol.setRightOverrun(status1[7]); //超高 liftProtocol.setOverHeight(status2[0]); //超重 liftProtocol.setOverWeight(status2[1]); //有托盘 liftProtocol.setHasTray(status2[5]); //有小车 liftProtocol.setHasCar(status2[6]); //设备故障 liftProtocol.setDeviceError(status2[7]); //任务号 liftProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result1.Content, 2)); //目的地址 liftProtocol.setDistAddress(siemensS7Net.getByteTransform().TransInt16(result1.Content, 4)); //已完成任务号 liftProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result1.Content, 6)); //当前楼层 short lev = siemensS7Net.getByteTransform().TransInt16(result1.Content, 8); if (lev >= 7 && lev <= 9) { lev -= 2; } else if (lev >= 12 && lev <= 14) { lev -= 4; } liftProtocol.setLev(lev); //将提升机状态保存至数据库 BasLiftService liftService = SpringUtils.getBean(BasLiftService.class); BasLift basLift = liftService.selectById(liftProtocol.getLiftNo()); if (basLift == null) { basLift = new BasLift(); //提升机号 basLift.setLiftNo(slave.getId()); liftService.insert(basLift); } basLift.setStatus(liftProtocol.getProtocolStatus()); basLift.setWrkNo(liftProtocol.getTaskNo().intValue()); basLift.setUpdateTime(new Date()); basLift.setPakMk(liftProtocol.getPakMk()); basLift.setDeviceStatus(JSON.toJSONString(liftProtocol)); if (liftService.updateById(basLift)) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // log.info(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); } }else { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】{1}提升机plc状态信息失败", DateUtils.convert(new Date()), slave.getId())); throw new CoolException(MessageFormat.format( "提升机plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); } Thread.sleep(200); //获取提升机站点数据 OperateResultExOne result2 = siemensS7Net.Read("DB82.14.0", (short) (10 * liftStaProtocols.size())); if (result1.IsSuccess) { for (int i = 0; i < slave.getSta().size(); i++) { LiftStaProtocol liftStaProtocol = liftStaProtocols.get(i); int i1 = 0 + (i * 10); int i2 = 1 + (i * 10); //读取x4.0-x4.7数据 boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result2.Content, i1, 1); //读取x5.0-x5.7数据 boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result2.Content, i2, 1); //模式 liftStaProtocol.setModel(status1[0]); //忙闲 liftStaProtocol.setBusy(!status1[1]); //有托盘 liftStaProtocol.setHasTray(status1[2]); //前超限 liftStaProtocol.setFrontOverrun(status1[4]); //后超限 liftStaProtocol.setBackOverrun(status1[5]); //左超限 liftStaProtocol.setLeftOverrun(status1[6]); //右超限 liftStaProtocol.setRightOverrun(status1[7]); //超高 liftStaProtocol.setOverHeight(status2[0]); //超重 liftStaProtocol.setOverWeight(status2[1]); //有小车 liftStaProtocol.setHasCar(status2[6]); //设备故障 liftStaProtocol.setDeviceError(status2[7]); //任务号 liftStaProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 2)); //已完成任务号 liftStaProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 6)); } } Thread.sleep(100); //获取提升机异常数据 OperateResultExOne result3 = siemensS7Net.Read("DB82.22.0", (short) 2); if (result3.IsSuccess) { liftProtocol.setErrorCode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0));//错误码 } if (System.currentTimeMillis() - liftProtocol.getDeviceDataLog() > 1000 * 5) { //采集时间超过5s,保存一次数据记录 //保存数据记录 DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class); DeviceDataLog deviceDataLog = new DeviceDataLog(); deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result1.Content)); deviceDataLog.setWcsData(JSON.toJSONString(liftProtocol)); deviceDataLog.setType("lift"); deviceDataLog.setDeviceNo(liftProtocol.getLiftNo().intValue()); deviceDataLog.setCreateTime(new Date()); deviceDataLogService.insert(deviceDataLog); //更新采集时间 liftProtocol.setDeviceDataLog(System.currentTimeMillis()); } } catch (Exception e) { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); } } private boolean write(NyLiftCommand command){ if (null == command) { News.error("提升机写入命令为空"); return false; } command.setLiftNo(slave.getId().shortValue()); short[] array = getCommandArr(command);//获取命令报文 OperateResult result = siemensS7Net.Write("DB83.0", array); if (result != null && result.IsSuccess) { liftProtocol.setSendTime(System.currentTimeMillis());//指令下发时间 News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.LIFT.offer(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数:{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } //获取命令报文 private short[] getCommandArr(NyLiftCommand command) { // 开始任务 short[] array = new short[4]; if (command.getTaskModel() != null) { //任务类型 array[0] = command.getTaskModel(); } if (command.getSourceSta() != null) { //源站台编号 array[1] = command.getSourceSta(); } if (command.getTargetSta() != null) { //目标站台编号 array[2] = command.getTargetSta(); } if (command.getTaskNo() != null) { //任务号 array[3] = command.getTaskNo(); } return array; } //分配任务 private void assignWork(LiftAssignCommand assignCommand) { LiftRedisCommand redisCommand = new LiftRedisCommand(); redisCommand.setLiftNo(assignCommand.getLiftNo());//提升机号 redisCommand.setWrkNo(assignCommand.getTaskNo());//工作号 redisCommand.setCommandStep(0);//命令执行步序 redisCommand.setAssignCommand(assignCommand);//命令 //任务数据保存到redis redisUtil.set(RedisKeyType.LIFT.key + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand)); liftProtocol.setAssignCommand(assignCommand); liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING); //执行下发任务 executeWork(assignCommand.getTaskNo()); } //执行任务 private boolean executeWork(Short wrkNo) { //读取redis数据 if (wrkNo == null) { return false; } if (wrkNo >= 20000 && wrkNo <= 30000) { //提升机设备工作号,需要查询对应任务号 BasLiftOptService basLiftOptService = SpringUtils.getBean(BasLiftOptService.class); BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(liftProtocol.getTaskNo().toString(), liftProtocol.getLiftNo().intValue()); if (basLiftOpt != null) { wrkNo = basLiftOpt.getWrkNo().shortValue(); } } Object o = redisUtil.get(RedisKeyType.LIFT.key + wrkNo); if (o == null) { return false; } LiftRedisCommand redisCommand = JSON.parseObject(o.toString(), LiftRedisCommand.class); List commands = redisCommand.getAssignCommand().getCommands(); //当前步序 int commandStep = redisCommand.getCommandStep(); //总步序 int size = commands.size(); if (!redisCommand.getLiftNo().equals(liftProtocol.getLiftNo())) { return false; } if (commandStep != 0) { //判断上一条指令是否做完 NyLiftCommand lastCommand = commands.get(commandStep - 1);//上一条指令 if (!liftProtocol.getBusy() && liftProtocol.getTaskNo().equals(lastCommand.getTaskNo())) { //提升机空闲、且提升机工作号与上一条指令工作号相同 lastCommand.setComplete(true);//标记任务完成 } //任务数据保存到redis redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); if (!lastCommand.getComplete()) { //上一条任务未完成,禁止下发命令 return false; } //判断是否为最后一条命令且命令执行完成,抛出等待确认状态 NyLiftCommand endCommand = commands.get(commands.size() - 1); if (endCommand.getComplete()) { //已执行完成 //删除redis redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo()); //对主线程抛出等待确认状态waiting liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING); News.info("提升机任务执行下发完成执行结束,提升机号={},任务数据={}", redisCommand.getLiftNo(), JSON.toJSON(redisCommand)); } } //取出命令 NyLiftCommand command = commands.get(commandStep); //下发命令 if (!write(command)) { News.error("提升机命令下发失败,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); return false; } liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING); News.info("提升机命令下发成功,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); //将标记置为true(防止重发) liftProtocol.setPakMk(true); //保存数据到数据库做流水 BasLiftOptService liftOptService = SpringUtils.getBean(BasLiftOptService.class); if (liftOptService != null) { short[] commandArr = getCommandArr(command);//获取命令报文 BasLiftOpt opt = new BasLiftOpt( redisCommand.getWrkNo().intValue(), liftProtocol.getLiftNo().intValue(), new Date(), null, null, null, JSON.toJSONString(command), JSON.toJSONString(liftProtocol) ); opt.setDeviceWrk(command.getTaskNo().toString());//设备工作号 liftOptService.insert(opt); } //更新redis数据 //步序增加 commandStep++; redisCommand.setCommandStep(commandStep); //任务数据保存到redis redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); // //判断数据是否执行完成 // if (commandStep < size - 1) { // //更新redis数据 // //步序增加 // commandStep++; // redisCommand.setCommandStep(commandStep); // //任务数据保存到redis // redisUtil.set(RedisKeyType.LIFT.key + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); // }else { // //已执行完成 // //删除redis // redisUtil.del(RedisKeyType.LIFT.key + redisCommand.getWrkNo()); // // //对主线程抛出等待确认状态waiting // liftProtocol.setProtocolStatus(LiftProtocolStatusType.WAITING); // News.info("提升机任务执行下发完成等待执行结束,提升机号={},任务数据={}", command.getLiftNo(), JSON.toJSON(command)); // } if (redisCommand.getAssignCommand().getTaskMode() == NyLiftTaskModelType.RESET.id.shortValue()) { //复位命令 //工作号清零 liftProtocol.setTaskNo((short) 0); //令牌清零 liftProtocol.setToken(0); //设置提升机为空闲状态 liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); //任务指令清零 liftProtocol.setAssignCommand(null); } return true; } //给提升机写入进出状态 private void write2(HashMap data) { // //出 // status = true; // //进 // status = false; int lev = Integer.parseInt(data.get("lev").toString()); boolean status = Boolean.parseBoolean(data.get("status").toString()); ArrayList list = new ArrayList(){{ add("83.8.0"); add("83.8.1"); add("83.8.2"); add("83.8.3"); add("83.8.4"); add("83.8.5"); add("83.8.6"); add("83.8.7"); add("83.9.0"); add("83.9.1"); }}; OperateResult result = siemensS7Net.Write("DB" + list.get(lev - 1), status); if (result != null && result.IsSuccess) { News.info("提升机命令下发[id:{}]", slave.getId()); } else { News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } } /******************************************************************************************/ /**************************************** 测试专用 *****************************************/ /*****************************************************************************************/ public static void main(String[] args) throws InterruptedException { LiftSlave slave = new LiftSlave(); slave.setId(1); slave.setIp("192.168.4.24"); slave.setPort(502); // LiftThread thread = new LiftThread(slave,); // thread.connect(); // thread.readStatus(); // // LiftCommand command = new LiftCommand(); // command.setRun((short) 1); // command.setDistPosition((short) 12); // command.setSpeed((short) 300); // command.setHeight2((short) 100); // command.setHeight3((short) 200); // command.setHeight4((short) 303); // command.setLiftLock(true); // thread.write(command); } }