package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos = new ArrayList() {{ add(101);add(102);add(103);add(104); add(201);add(202);add(203);add(204);add(205);add(206); add(207);add(208);add(209);add(210);add(211);add(212); add(213);add(105);add(1000); }}; /** * 条码数量 */ private int barcodeSize = 2; public IoModeType ioMode = IoModeType.NONE; public int[][] startSignal = new int[48][3]; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); break; // 写数据 103站点写入PACK码 case 4: write103((String)task.getData()); break; // 火警信号 case 5: StaProtocol staProtocol2 = (StaProtocol)task.getData(); siemensS7Net.Write("DB108.0" + staProtocol2.getSiteId(), staProtocol2.getStaNo()==1); break; //复位测试信号 case 3: StaProtocol staProtocol = (StaProtocol)task.getData(); siemensS7Net.Write("DB102.0" + staProtocol.getSiteId(), staProtocol.getStaNo()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站 } } // Thread.sleep(200); // OperateResultExOne result0 = siemensS7Net.Read("DB101.0", (short) 186); // if (result0.IsSuccess) { // for (int i = 0; i < 93; i++) { // Integer siteId = staNos.get(i); // 站点编号 // StaProtocol staProtocol = station.get(siteId); // if (null == staProtocol) { // staProtocol = new StaProtocol(); // staProtocol.setSiteId(siteId); // station.put(siteId, staProtocol); // } // staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 目标站 // } // } Thread.sleep(200); OperateResultExOne result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize*2)); if (result1.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } Thread.sleep(200); OperateResultExOne result2 = siemensS7Net.Read("DB100.190",(short)(26)); OperateResultExOne result5 = siemensS7Net.Read("DB100.216",(short)(6)); if (result2.IsSuccess) { String barcode =siemensS7Net.getByteTransform().TransString(result2.Content,0,26, "UTF-8"); // String barcode=new String(result2.Content,i*12,12); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } if (result5.IsSuccess) { String barcode =siemensS7Net.getByteTransform().TransString(result5.Content,0,6, "UTF-8"); // String barcode=new String(result2.Content,i*12,12); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 2); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } Thread.sleep(200); //测试柜状态获取 OperateResultExOne result3 = siemensS7Net.Read("DB38.0", (short) 48); //启动移库按钮 OperateResultExOne result6 = siemensS7Net.Read("DB102.0", (short) 96); //消防报警 OperateResultExOne result4 = siemensS7Net.Read("DB108.0", (short) 96); if(result3.IsSuccess) { for(int i=0; i<48; i++){ startSignal[i][0] = siemensS7Net.getByteTransform().TransByte(result3.Content, i);//测试柜状态 startSignal[i][1] = siemensS7Net.getByteTransform().TransBool(result4.Content, i)?1:0;//消防状态 startSignal[i][2] = siemensS7Net.getByteTransform().TransInt16(result6.Content, i*2);//启动按钮状态 } } // OperateResultExOne result2 = siemensS7Net.ReadInt16("DB200.0"); // if (result2.IsSuccess) { // this.ioMode = IoModeType.get(result2.Content); // } if (result.IsSuccess && result1.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 pack码 =====> 单站点写入 */ private void write103(String packNo){ try{ OperateResult write = siemensS7Net.Write("DB109.0", packNo); if (!write.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(packNo))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(packNo)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(packNo))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(packNo)); } }catch (Exception e){ log.error("103站点写入数据失败,输送线线程write103"); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } int staNoSize = staNos.size(); int index = staNos.indexOf(staProtocol.getSiteId()); short[] array = new short[2]; array[0] = staProtocol.getWorkNo(); array[1] = staProtocol.getStaNo(); //任务ID下发次数 int idCount = 0; boolean idFlag = false; OperateResult write; while(idCount < 5){ write = siemensS7Net.Write("DB100." + index*4, array); // 写 if(write.IsSuccess){ Thread.sleep(200); OperateResultExOne readId = siemensS7Net.Read("DB100." + index*4, (short) (staNoSize*2)); if(readId.IsSuccess){ if(staProtocol.getWorkNo()!=0&&staProtocol.getWorkNo()!=9999){ if(!staProtocol.isInEnable()&&(staProtocol.getSiteId()==201||staProtocol.getSiteId()==206)){ break; } } short workNo = siemensS7Net.getByteTransform().TransInt16(readId.Content, 0); if(staProtocol.getWorkNo().equals(workNo)){ //工作号写入成功 idFlag = true; break; } else {//返回结果是成功了,但是真实值不相同 idCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后返回成功,但是读取工作号值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),idCount)); log.error("写入输送线工作号后返回成功,但是读取工作号值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount); } } else { idCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后读取工作号失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), idCount)); log.error("写入输送线工作号后读取工作号失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount); } } else { idCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),idCount)); log.error("写入输送线工作号失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount); } Thread.sleep(200); } //写ID尝试了5次还是失败了 if(!idFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 9999 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线工作号尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); read();//读取1次设备状态 return; } // OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 // Thread.sleep(500); // OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioMode != IoModeType.NONE) { if (!siemensS7Net.Write("DB200", this.ioMode.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线1F入出库模式失败。输送线plc编号={1}", slave.getId())); log.error("写入输送线1F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { log.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos.indexOf(129)); System.out.println(staNos.size()); for (int i = 0; i