package com.zy.asrs.service.impl; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.core.common.R; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.service.BasCircularShuttleService; import com.zy.asrs.service.BasDevpPositionService; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.task.core.ReturnT; import com.zy.asrs.task.escalationParam.RgvTaskReportingParam; import com.zy.asrs.utils.PostMesDataUtils; import com.zy.asrs.utils.SortTheExecutionOfTheCarUtil; import com.zy.asrs.utils.TimeCalculatorUtils; import com.zy.common.CodeRes; import com.zy.common.utils.HttpHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.RgvSlave; import com.zy.core.model.Task; import com.zy.core.model.command.RgvCommand; import com.zy.core.model.protocol.RgvProtocol; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.RgvThread; import com.zy.system.entity.license.LicenseVerify; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.*; /** * 立体仓库WCS系统主流程业务 * Created by IX on 2024/10/01 */ @Slf4j @Service("mainService") @Transactional public class MainServiceImpl { @Autowired private SlaveProperties slaveProperties; @Autowired private BasRgvServiceImpl basRgvService; @Autowired private BasDevpPositionService basDevpPositionService; @Autowired private BasCircularShuttleService basCircularShuttleService; @Autowired private WrkMastService wrkMastService; @Value("${constant-parameters.perimeter}") private Long perimeter; @Value("${constant-parameters.proportion}") private Long proportion; @Value("${constant-parameters.acceleration}") private Long acceleration; @Value("${constant-parameters.rgvCount}") private Long rgvCount; @Value("${constant-parameters.rgvDate}") private Double rgvDate; /* * 验证许可证是否有效 * */ public synchronized boolean licenseVerify() { try{ return new LicenseVerify().verify(); } catch (Exception e){ log.info("许可证验证失败!!异常:{}",e.getMessage()); } return false; } /** * 站点任务检测 更新小车位置信息 */ public synchronized void updateStePositionNearby() { try { List wrkMasts = wrkMastService.selectList(new EntityWrapper().eq("wrk_sts", 1L)); if (wrkMasts.isEmpty()) { return; } List basDevpPositions = basDevpPositionService.selectList(new EntityWrapper().orderBy("plc_position", true)); if (basDevpPositions.isEmpty()) { log.error("获取所有站点信息异常"); return; } List siteList = SortTheExecutionOfTheCarUtil.WrkMastExtractSites(wrkMasts); List devpList = SortTheExecutionOfTheCarUtil.BasDevpPositionExtractSites(basDevpPositions); Integer siteNo = SortTheExecutionOfTheCarUtil.ObtainDenseAreasFirstPlace(siteList, devpList); if (siteNo == null) { log.error("就近密集原则获取站点失败"); return; } Long sitePosition = 0L; for (BasDevpPosition basDevpPosition : basDevpPositions) { if (basDevpPosition.getDevNo().equals(siteNo)) { sitePosition = basDevpPosition.getPlcPosition(); } } List> rgvPositionList = new ArrayList<>(); for (RgvSlave rgvSlave : slaveProperties.getRgv()) { RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { continue; } List rgvPosition = new ArrayList<>(); rgvPosition.add(rgvProtocol.getRgvNo().longValue()); rgvPosition.add(rgvProtocol.getRgvPos()); rgvPositionList.add(rgvPosition); } Integer rgvNo = SortTheExecutionOfTheCarUtil.LatelyAndGreaterThan(rgvPositionList, sitePosition, perimeter); if (rgvNo == -1) { log.info("更新小车排序信息异常={}", rgvNo); return; } List basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper().eq("status", 0).orderBy("rgv_id", true)); if (basCircularShuttleList.get(0).getRgvNo().equals(rgvNo)) { return; } int[][] ints = new int[basCircularShuttleList.size()][2]; for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { ints[basCircularShuttle.getRgvNo() - 1] = new int[]{basCircularShuttle.getRgvNo(), basCircularShuttle.getRgvId()}; } // String[] oldList = new String[ints.length]; // for (int[] rgv : ints){ // oldList[rgv[0]-1] = Arrays.toString(rgv); // } int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); // String[] newList = new String[rgvList.length]; // for (int[] rgv : rgvList){ // newList[rgv[0]-1] = Arrays.toString(rgv); // } // log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; basCircularShuttle.setRgvId(rgv[1]); basCircularShuttleService.updateById(basCircularShuttle); } } catch (Exception e) { log.error("自动更新小车排序信息失败,异常:" + e); } } /** * 站点任务检测 更新小车位置信息 */ public synchronized void updateStePosition() { try { boolean sign = false; Integer rgvNo = 0; List basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper().orderBy("rgv_id", true)); for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { if (basCircularShuttle.getStatus() != 0){ sign = true; continue; } RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { sign = true; } else if (rgvProtocol.modeType != RgvModeType.AUTO || (rgvProtocol.getStatusType() != RgvStatusType.IDLE && rgvProtocol.getStatusType() != RgvStatusType.ROAM)) { sign = true; } else { rgvNo = basCircularShuttle.getRgvNo(); break; } } if (sign && rgvNo != 0) { int[][] ints = new int[basCircularShuttleList.size()][2]; for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { ints[basCircularShuttle.getRgvNo() - 1] = new int[]{basCircularShuttle.getRgvNo(), basCircularShuttle.getRgvId()}; } // String[] oldList = new String[ints.length]; // for (int[] rgv : ints){ // oldList[rgv[0]-1] = Arrays.toString(rgv); // } int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); // String[] newList = new String[rgvList.length]; // for (int[] rgv : rgvList){ // newList[rgv[0]-1] = Arrays.toString(rgv); // } // log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; basCircularShuttle.setRgvId(rgv[1]); basCircularShuttleService.updateById(basCircularShuttle); } } } catch (Exception e) { log.error("自动更新小车排序信息失败,异常:" + e); } } /** * 站点任务检测 下发小车取放任务 */ public synchronized void DevpTaskNoRun() { try { List wrkMasts = wrkMastService.selectList(new EntityWrapper().eq("wrk_sts", 1L).orderBy("modi_time", true)); if (wrkMasts.isEmpty()) { return; } long differenceInSeconds = TimeCalculatorUtils.differenceInMilliseconds(wrkMasts.get(0).getModiTime(), new Date()); if (differenceInSeconds <= 100) { return; } BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper().eq("rgv_id", 1)); RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { return; } List basDevpPositions = basDevpPositionService.selectList(new EntityWrapper().orderBy("plc_position", true)); Integer devNo = SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPositions, rgvProtocol.getRgvPos(), perimeter); BasDevpPosition[] basDevpPositionsList = SortTheExecutionOfTheCarUtil.devpNoSort(basDevpPositions, devNo); BasDevpPosition[] basDevpPositionsListUN = SortTheExecutionOfTheCarUtil.devpNoSortUN(basDevpPositionsList); List> wrkMastLists = getWrkMastLists(basDevpPositionsListUN); //下发任务 taskDown(wrkMastLists); } catch (Exception e) { log.error("自动下发小车取放任务失败,异常:" + e); } } //获取小车取放任务列表失败 public synchronized List> getWrkMastLists(BasDevpPosition[] basDevpPositionsListUN) { List> wrkMastLists = new ArrayList<>(); try { List wrkMastlistA = new ArrayList<>(); List wrkMastlistB = new ArrayList<>(); for (BasDevpPosition basDevpPosition : basDevpPositionsListUN) { List wrkMastList = wrkMastService.selectList(new EntityWrapper().eq("sta_no", basDevpPosition.getDevNo()).eq("wrk_sts", 1L).orderBy("modi_time", true)); for (WrkMast wrkMast : wrkMastList) { if (!Cools.isEmpty(wrkMast)) { if (SortTheExecutionOfTheCarUtil.devpNoSortbj(basDevpPositionsListUN, wrkMast.getSourceStaNo(), wrkMast.getStaNo())) { wrkMastlistA.add(wrkMast); } else { wrkMastlistB.add(wrkMast); } } } } wrkMastLists.add(wrkMastlistA); wrkMastLists.add(wrkMastlistB); return wrkMastLists; } catch (Exception e) { log.error("获取小车取放任务列表失败,异常:" + e); return wrkMastLists; } } public synchronized void taskDown(List> wrkMastLists) { long rgvId = 0; runRgv: for (List wrkMastList : wrkMastLists) { for (WrkMast wrkMast : wrkMastList) { while (rgvId <= rgvCount) { rgvId++; // log.info("存在任务,RGV号={},任务数据={}", rgvId, JSON.toJSON(wrkMast)); if (rgvId > rgvCount) { break runRgv; } BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper().eq("rgv_id", rgvId)); if (basCircularShuttle.getStatus() != 0){ continue ; } RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { continue; } List wrkMasts = wrkMastService.selectList(new EntityWrapper().eq("rgv_no", rgvProtocol.getRgvNo()).eq("wrk_sts", 2L)); if (!wrkMasts.isEmpty()) { continue; } if (rgvProtocol != null && rgvProtocol.modeType == RgvModeType.AUTO && (rgvProtocol.getStatusType() == RgvStatusType.IDLE || rgvProtocol.getStatusType() == RgvStatusType.ROAM) && rgvProtocol.getTaskNo1() == 0 && rgvProtocol.getAlarm() == 0) { if (rgvProtocol.getStatusType() == RgvStatusType.ROAM) { double finalVelocity = 0.0; // 最终速度 (m/s) double distance = (Math.pow(finalVelocity, 2) - Math.pow(rgvProtocol.instantaneousSpeed / 60, 2)) / (2 * acceleration); BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper().eq("dev_no", wrkMast.getSourceStaNo())); if ((distance * proportion + (rgvProtocol.instantaneousSpeed / 60) * proportion * rgvDate) > (SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPosition.getPlcPosition(), rgvProtocol.getRgvPos(), perimeter) )) { // List basDevpPositions = basDevpPositionService.selectList(new EntityWrapper().orderBy("plc_position", true)); // if (basDevpPositions.isEmpty()) { // log.error("获取所有站点信息异常,RGV任务下发失败,请联系管理员!!!"); // break runRgv; // } // List devpList = SortTheExecutionOfTheCarUtil.BasDevpPositionExtractSites(basDevpPositions); // // if (!SortTheExecutionOfTheCarUtil.calculateShortestDistanceDirection(devpList,rgvProtocol.getEndStaM(),wrkMast.getSourceStaNo())){ continue; // } } } RgvCommand rgvCommand = new RgvCommand(); rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 rgvCommand.setSourceStaNo1(wrkMast.getSourceStaNo().shortValue()); //工位1起点 rgvCommand.setDestinationStaNo1(wrkMast.getStaNo().shortValue()); //工位1目标站点 rgvCommand.setCommand((short) 1); //工位1任务确认 if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); break runRgv; } log.info("RGV命令下发成功,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); wrkMast.setWrkSts(2L); wrkMast.setRgvNo(rgvProtocol.getRgvNo()); wrkMast.setAppeTime(new Date()); try { wrkMastService.updateById(wrkMast); break; } catch (Exception e) { log.error("更新小车任务失败,任务号:" + wrkMast.getWrkNo()); } break runRgv; } else { break runRgv; } } } } } //任务完成 public synchronized void rgvCompleteWrkMastSta() { try { for (RgvSlave rgvSlave : slaveProperties.getRgv()) { RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { continue; } BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); if (basRgv == null) { log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); continue; } if (rgvProtocol.getStatusType() == RgvStatusType.WAITING) { log.info("{}号小车等待wcs确认,状态{},参数{}", rgvProtocol.getRgvNo(), rgvProtocol.getStatusType(), rgvProtocol); } // 只有当RGV等待WCS确认、自动 if (rgvProtocol.getStatusType() == RgvStatusType.WAITING && rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getTaskNo1() != 0 ) { // log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", rgvProtocol.getTaskNo1().longValue())); if (Cools.isEmpty(wrkMast) || !wrkMast.getWrkSts().equals(2L)) { log.error("未查到小车执行任务或者执行任务状态不符合!" + wrkMast); continue; } boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); if (!rgvComplete) { log.error("小车复位失败,小车号{}!", rgvProtocol.getRgvNo()); break; } wrkMast.setWrkSts(3L); Date now = new Date(); wrkMast.setAppeTime(now); try{ try{ RgvTaskReportingParam rgvTaskReportingParam = new RgvTaskReportingParam(wrkMast); ReturnT result = new PostMesDataUtils().postMesDataWcs("", "", rgvTaskReportingParam); if (result.getCode()==200){ wrkMast.setWrkSts(4L); wrkMast.setAppeTime(now); wrkMastService.updateById(wrkMast); continue; }else { log.error("工作号"+wrkMast.getWrkNo()+"任务完成信息上传处理失败"); } } catch (Exception e){ log.error("工作号"+wrkMast.getWrkNo()+"任务完成信息上传处理失败,异常信息:"+e); } } catch (Exception e){} wrkMastService.updateById(wrkMast); } } } catch (Exception e) { log.error("小车复位线程报错!" + e); } } /* * 小车复位 * */ public synchronized boolean rgvComplete(Integer rgvNo) { try { // 命令下发区 -------------------------------------------------------------------------- if (!MessageQueue.offer(SlaveType.Rgv, rgvNo, new Task(3, new RgvCommand()))) { log.error("RGV命令下发失败,RGV号={}", rgvNo); return false; } else { log.info("RGV命令下发成功,RGV号={}", rgvNo); return true; } } catch (Exception e) { log.error("RGV命令下发失败,RGV号={}。异常:" + e, rgvNo); return false; } } }