package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasJar; import com.zy.asrs.entity.BasSteOpt; import com.zy.asrs.service.BasJarService; import com.zy.asrs.service.BasSteOptService; import com.zy.core.News; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.JarStatusType; import com.zy.core.enums.SlaveType; import com.zy.core.model.JarSlave; import com.zy.core.model.Task; import com.zy.core.model.command.JarCommand; import com.zy.core.model.protocol.JarProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.Date; /** * shuttle 硫化罐线程 * Created by vincent on 2024/3/01 */ @Data @Slf4j public class JarThread implements Runnable, ThreadHandler { private SiemensS7Net siemensS7Net; private JarSlave slave; private JarProtocol jarProtocol; private short heartBeatVal = 1; public JarThread(JarSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Jar, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: readStatus(); break; // 写数据 ID+目标站 case 2: write((JarCommand) task.getData()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(500); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化堆垛机状态 */ private void initSte() { if (null == jarProtocol) { jarProtocol = new JarProtocol(); } jarProtocol.setJarNo(slave.getId()); jarProtocol.setMode( 0); jarProtocol.setStatus(JarStatusType.OFF_LINE); jarProtocol.setJarErr(0); } @Override public boolean connect() { boolean result = false; // 不能有 槽号 和 机架号 siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp()); // siemensS7Net.setRack(slave.getRack().byteValue()); // siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.STE.offer(MessageFormat.format( "【{0}】硫化罐plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.info("硫化罐plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.STE.offer(MessageFormat.format("【{0}】硫化罐plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.error("硫化罐plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initSte(); } // melsecMcNet.ConnectClose(); return result; } /** * 读取状态 */ private void readStatus(){ try { if (slave.getId()>4){ if (null == jarProtocol) { jarProtocol = new JarProtocol(); jarProtocol.setJarNo(slave.getId()); } jarProtocol.setMode(2);//模式 jarProtocol.setStatus((short)0);//状态 jarProtocol.setAutoing(true);//自动 jarProtocol.setRightDoor(true);//左门状态 //出料门 jarProtocol.setLeftDoor(true);//右门状态 //进料门 jarProtocol.setLeftDoorOpen(0);//open the left door //进料门 jarProtocol.setLeftDoorClose(0);//close the left door //进料门 jarProtocol.setRightDoorOpen(0);//open the right door //出料门 jarProtocol.setRightDoorClose(0);//close the right door //出料门 jarProtocol.setJarTemperature(0.0F); return; } OperateResultExOne result = siemensS7Net.Read("V300", (short) 30); if (result.IsSuccess) { if (null == jarProtocol) { jarProtocol = new JarProtocol(); jarProtocol.setJarNo(slave.getId()); } if (slave.getId() == 1 || slave.getId() == 3){ jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 0) != 0);//左门状态 //出料门 jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//右门状态 //进料门 jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//左门可开 //出料门 jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可关 //出料门 jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//右门可开 //进料门 jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可关 //进料门 jarProtocol.setRightDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 18));//open the left door //出料门 jarProtocol.setRightDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 20));//close the left door //出料门 jarProtocol.setLeftDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 22));//open the right door //进料门 jarProtocol.setLeftDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 24));//close the right door //进料门 } else { jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 0) != 0);//左门状态 //进料门 jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//右门状态 //出料门 jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//左门可开 //进料门 jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可关 //进料门 jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//右门可开 //出料门 jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可关 //出料门 jarProtocol.setLeftDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 18));//open the left door //进料门 jarProtocol.setLeftDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 20));//close the left door //进料门 jarProtocol.setRightDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 22));//open the right door //出料门 jarProtocol.setRightDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 24));//close the right door //出料门 } jarProtocol.setMode((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 12));//模式 jarProtocol.setJarErr((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 14));//异常码 jarProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));//状态 jarProtocol.setJarTemperature(siemensS7Net.getByteTransform().TransSingle(result.Content, 26));//温度 jarProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 12) == 2);//自动 // // jarProtocol.setMode(2);//模式 // jarProtocol.setStatus((short)6);//状态 // jarProtocol.setLeftDoorOpen(0);//open the left door //进料门 // jarProtocol.setLeftDoorClose(0);//close the left door //进料门 // jarProtocol.setRightDoorOpen(0);//open the right door //出料门 // jarProtocol.setRightDoorClose(0);//close the right door //出料门 // 根据实时信息更新数据库 BasJarService service = SpringUtils.getBean(BasJarService.class); if (null != service) { // 同步pakMk BasJar basJar = service.selectById(slave.getId()); basJar.setJarNo(slave.getId()); if (!service.updateById(jarProtocol.toSqlModel(basJar))){ News.error("硫化罐plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } } } else { OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}硫化罐plc状态信息失败", DateUtils.convert(new Date()), slave.getId())); throw new CoolException(MessageFormat.format( "硫化罐plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); } } catch (Exception e) { // e.printStackTrace(); log.error(e.getMessage()); OutputQueue.STE.offer(MessageFormat.format("【{0}】读取硫化罐plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); // News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initSte(); } } /** * 写入数据 */ private synchronized boolean write(JarCommand command){ if (null == command) { News.error("穿梭车写入命令为空"); return false; } command.setJarNo(slave.getId()); OperateResult result1 = null; String resultV1 = ""; short resultS1 = 0; OperateResult result2 = null; String resultV2 = null; short resultS2 = 0; switch (command.getTaskModeType().id){ case 1: case 2: case 3: case 4: return false; case 5://开门 resultV1 = "V318"; resultV2 = "V320"; resultS1 = (short)1; resultS2 = (short)1; break; case 6://关门 resultV1 = "V322"; resultV2 = "V324"; resultS1 = (short)1; resultS2 = (short)1; break; case 7: case 8: return false; case 9: resultV1 = "V318"; resultV2 = "V320"; break; case 10: resultV1 = "V322"; resultV2 = "V324"; break; default: return false; } result1 = siemensS7Net.Write(resultV1, resultS1); result2 = siemensS7Net.Write(resultV2, resultS2); //硫化罐任务写入后,回读一次,看是否成功 try { Thread.sleep(200); } catch (InterruptedException e) { e.printStackTrace(); } int writeCount = 1; do { try{ if(!result1.IsSuccess){ log.error("写入硫化罐plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount); result1 = siemensS7Net.Write(resultV1, resultS1); Thread.sleep(100); writeCount++; continue; } OperateResultExOne resultRead1 = siemensS7Net.Read(resultV1, (short) 2); if (resultRead1.IsSuccess) { short transInt16 = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0); if (transInt16 == resultS1 || transInt16 == (short) 2 || transInt16 == (short) 3){ break; } else { log.error("写入硫化罐plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount); result1 = siemensS7Net.Write(resultV1, resultS1); Thread.sleep(100); writeCount++; continue; } } else { log.error("写入硫化罐plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount); result1 = siemensS7Net.Write(resultV1, resultS1); Thread.sleep(100); writeCount++; continue; } }catch (Exception e){ log.error("写入硫化罐plc数据后回读出错,异常:"+e); } writeCount++; } while (writeCount<6); writeCount = 1; do { try{ if(!result2.IsSuccess){ log.error("写入硫化罐plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount); result2 = siemensS7Net.Write(resultV2, resultS2); Thread.sleep(100); writeCount++; continue; } OperateResultExOne resultRead2 = siemensS7Net.Read(resultV2, (short) 2); if (resultRead2.IsSuccess) { short transInt16 = siemensS7Net.getByteTransform().TransInt16(resultRead2.Content, 0); if (transInt16 == resultS1 || transInt16 == (short) 3){ break; } else { log.error("写入硫化罐plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount); result2 = siemensS7Net.Write(resultV2, resultS2); Thread.sleep(100); writeCount++; continue; } } else { log.error("写入硫化罐plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount); result2 = siemensS7Net.Write(resultV2, resultS2); Thread.sleep(100); writeCount++; continue; } }catch (Exception e){ log.error("写入硫化罐plc数据后回读出错,异常:"+e); } writeCount++; } while (writeCount<6); try { // 日志记录 if (command.getTaskMode() != 0) { BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class); if (null != bean) { BasSteOpt basSteOpt = new BasSteOpt( command.getTaskNo(), // 任务号 command.getJarNo(), // 硫化罐 new Date(), // 下发时间 command.getTaskModeType().desc, // 作业 null, // 源排 null, // 源列 null, // 源层 null, // 源站 null, // 目标排 null, // 目标列 null, // 目标层 null, // 目标站 null, // 响应结果 null, // 修改时间 null, // 修改人员 null // 备注 ); bean.insert(basSteOpt); } } } catch (Exception ignore) {} if (result1 != null && result1.IsSuccess && result2 != null && result2.IsSuccess ) { News.info("硫化罐命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command)); OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 硫化罐命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command))); try { Thread.sleep(500); } catch (Exception e){ } return true; } else { OutputQueue.STE.offer(MessageFormat.format("【{0}】写入硫化罐plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); News.error("写入硫化罐plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initSte(); return false; } } @Override public void close() { // siemensS7Net.ConnectClose(); } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("D10", heartBeatVal); if (!write.IsSuccess) { News.error("硫化罐plc编号={} 心跳失败", slave.getId()); } } }