package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Melsec.MelsecMcNet; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.utils.Utils; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class MelsecDevpThread implements Runnable, DevpThread { private DevpSlave slave; private MelsecMcNet melsecMcNet; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; public static final ArrayList staNos = new ArrayList() {{ add(101);add(102);add(103);add(104);add(105);add(106);add(107); }}; private List errors = new ArrayList<>(); public MelsecDevpThread(DevpSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); break; default: break; } // 心跳 heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; melsecMcNet = new MelsecMcNet(slave.getIp(), slave.getPort()); OperateResult connect = melsecMcNet.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } melsecMcNet.ConnectClose(); try { Thread.sleep(1000); } catch (InterruptedException ignore) {} return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { OperateResultExOne result = melsecMcNet.Read("D101", (short) 30); if (result.IsSuccess) { // 站点数据 for (int i = 0; i < staNos.size(); i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(melsecMcNet.getByteTransform().TransInt16(result.Content, (i)*2)); // 工作号 staProtocol.setStaNo(melsecMcNet.getByteTransform().TransInt16(result.Content, (i)*2+40)); // 目标站 } } Thread.sleep(5000); OperateResultExOne result1 = melsecMcNet.ReadBool("M800", (short) 64); if (result1.IsSuccess) { for (int i = 0; i < staNos.size(); i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); staProtocol.setAutoing(result1.Content[(i)*8]); // 自动 staProtocol.setLoading(result1.Content[(i)*8+1]); // 有物 staProtocol.setInEnable(result1.Content[(i)*8+2]); // 可入 staProtocol.setOutEnable(result1.Content[(i)*8+3]);// 可出 staProtocol.setEmptyMk(result1.Content[(i)*8+4]); // 空板信号 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } // Thread.sleep(100); // errors.clear(); // OperateResultExOne result2 = melsecMcNet.ReadBool("M1000", (short) 21); // if (result2.IsSuccess) { // for (int i = 0; i < result2.Content.length; i++) { // if (result2.Content[i]) { // errors.add(i); // } // } // } if (result.IsSuccess && result1.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (!basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } System.out.println(); OperateResult write = melsecMcNet.Write("D1" + Utils.zerofill(String.valueOf(staNos.indexOf(staProtocol.getSiteId())+1), 2), staProtocol.getWorkNo()); // 工作号 Thread.sleep(400); OperateResult write1 = melsecMcNet.Write("D1" + Utils.zerofill(String.valueOf(staNos.indexOf(staProtocol.getSiteId())+21), 2), staProtocol.getStaNo()); // 目标站 if (!write.IsSuccess || !write1.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { log.error("-------------------------------------------第三步、[站点号:{}][工作号:{}]==>> 下发输送线启动信号成功!!",staProtocol.getSiteId(),staProtocol.getWorkNo()); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = melsecMcNet.Write("D141", heartBeatVal); if (!write.IsSuccess) { log.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { melsecMcNet.ConnectClose(); } public static void main(String[] args) throws Exception { DevpSlave slave = new DevpSlave(); slave.setIp("192.168.6.21"); slave.setPort(6000); MelsecDevpThread devpThread = new MelsecDevpThread(slave); devpThread.connect(); for (int i = 1; i < 999; i ++) { OperateResultExOne d = devpThread.getMelsecMcNet().ReadInt16("D" + i); Thread.sleep(200); if (d.IsSuccess) { System.out.println(DateUtils.convert(new Date()) + d.Content); } else { System.out.println("读取失败"); } } devpThread.getMelsecMcNet().ConnectClose(); } }