package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.mapper.BasDevpMapper; import com.zy.asrs.service.BasDevpService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private int barcodeSize = 2; public static final ArrayList staNos = new ArrayList() {{ add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109); add(110);add(111); add(200);add(201);add(202);add(203);add(204);add(205);add(206);add(207);add(208);add(209); add(210);add(211); add(300); }}; public boolean charge0; public boolean charge1; public boolean charge2; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf1F = IoModeType.NONE; public IoModeType ioModeOf2F = IoModeType.NONE; @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: // write((StaProtocol)task.getData(), 0); write((StaProtocol)task.getData()); Thread.sleep(300); read(); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } // siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // 更新入出库模式 updateIoMode(); OperateResultExOne result = siemensS7Net.Read("DB100.0", (short) 50); if (result.IsSuccess) { for (int i = 0; i < 25; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*2)); // 工作号 } } Thread.sleep(200); OperateResultExOne result0 = siemensS7Net.Read("DB101.0", (short) 50); if (result0.IsSuccess) { for (int i = 0; i < 25; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 目标站 } } Thread.sleep(200); OperateResultExOne result1 = siemensS7Net.Read("DB102.0", (short) 50); if (result1.IsSuccess) { for (int i = 0; i < 25; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); }else if (staProtocol.getSiteId().equals(300)){ BasDevpMapper basDevpMapper = SpringUtils.getBean(BasDevpMapper.class); BasDevp basDevp = basDevpMapper.selectByDevNo(300); if (!basDevp.getWrkNo().equals(basDevp.getWrkNo1())){ staProtocol.setPakMk(true); } } } } //读条码 Thread.sleep(200); OperateResultExOne result2 = siemensS7Net.Read("DB100.100",(short)(barcodeSize*8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeSize; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } // 充电信号位 Thread.sleep(200); OperateResultExOne result3 = siemensS7Net.Read("DB102.50", (short)1); if (result3.IsSuccess) { boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, 0, 1); charge0 = status[0]; charge1 = status[1]; charge2 = status[2]; } if (result.IsSuccess && result0.IsSuccess && result1.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (!basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // News.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult writeId,writeDest; // //任务ID下发次数 int idCount = 0; boolean idFlag = false; while(idCount < 5){ writeId = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 if(writeId.IsSuccess){ Thread.sleep(200); OperateResultExOne readId = siemensS7Net.Read("DB100." + index*2, (short)2); if(readId.IsSuccess){ short workNo = siemensS7Net.getByteTransform().TransInt16(readId.Content, 0); if(staProtocol.getWorkNo().equals(workNo)){ //工作号写入成功 idFlag = true; break; } else {//返回结果是成功了,但是真实值不相同 idCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后返回成功,但是读取工作号值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),idCount)); log.error("写入输送线工作号后返回成功,但是读取工作号值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount); } } else { idCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后读取工作号失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), idCount)); log.error("写入输送线工作号后读取工作号失败{}。输送线plc编号={},站点数据={},写入次数={}", readId.Message, slave.getId(), JSON.toJSON(staProtocol), idCount); } } else { idCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),idCount)); log.error("写入输送线工作号失败{}。输送线plc编号={},站点数据={},写入次数={}", writeId.Message, slave.getId(), JSON.toJSON(staProtocol), idCount); } Thread.sleep(200); } //写ID尝试了5次还是失败了 if(!idFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线工作号尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); // read();//读取1次设备状态 return; } //任务目标站下发次数 int destCount = 0; boolean destFlag = false; while(destCount < 5){ writeDest = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 if(writeDest.IsSuccess){ Thread.sleep(200); OperateResultExOne readDest = siemensS7Net.Read("DB101." + index*2, (short)2); if(readDest.IsSuccess){ short staNo = siemensS7Net.getByteTransform().TransInt16(readDest.Content, 0); if(staProtocol.getStaNo().equals(staNo)){ //目标站写入成功 destFlag = true; break; } else {//返回结果是成功了,但是真实值不相同 destCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站后返回成功,但是读取目标站值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),destCount)); log.error("写入输送线目标站后返回成功,但是读取目标站值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), destCount); } } else { destCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站后读取目标站失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), destCount)); log.error("写入输送线目标站后读取目标站失败{}。输送线plc编号={},站点数据={},写入次数={}", readDest.Message, slave.getId(), JSON.toJSON(staProtocol), destCount); } } else { destCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol),destCount)); log.error("写入输送线目标站失败{}。输送线plc编号={},站点数据={},写入次数={}", writeDest.Message, slave.getId(), JSON.toJSON(staProtocol), destCount); } Thread.sleep(200); } //写目标站尝试了5次还是失败了 if(!destFlag){ staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线目标站尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); // read();//读取1次设备状态 return; } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol, int times) throws InterruptedException { if (null == staProtocol || times > 3) { return; } int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 if (!write.IsSuccess || !write1.IsSuccess) { // MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("写入输送线站点数据失败==>>{}--{},重新添加任务到队列。输送线plc编号={},站点数据={}", write.Message, write1.Message, slave.getId(), JSON.toJSON(staProtocol)); times++; write(staProtocol, times); // staProtocol = station.get(staProtocol.getSiteId()); // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { // staProtocol.setPakMk(true); // } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf1F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf1F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线103入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("写入输送线103入出库模式失败。输送线plc编号={}", slave.getId()); } } if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.182", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线203入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("写入输送线203入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } /** * 充电控制 * @param index 充电桩序号 0 开始 * @param open true 开始充电;false 结束充电 */ public boolean charge(int index, boolean open) { OperateResult write = siemensS7Net.Write("DB102.50." + (index + 3), open); if (!write.IsSuccess) { News.error("输送线plc编号={} {}号充电桩{}控制失败", slave.getId(), index + 1, open?"打开":"关闭"); return false; } else { News.error("输送线plc编号={} {}号充电桩{}控制成功", slave.getId(), index + 1, open?"打开":"关闭"); } return true; } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) throws Exception { DevpSlave slave = new DevpSlave(); slave.setIp("10.10.10.61"); slave.setPort(102); slave.setRack(0); slave.setSlot(0); SiemensDevpThread devpThread = new SiemensDevpThread(slave); devpThread.connect(); // 写 // StaProtocol staProtocol = devpThread.getStation().get(1); // staProtocol.setWorkNo((short) 232); // staProtocol.setStaNo((short) 6); // staProtocol.setAutoing(true); // staProtocol.setEmptyMk(true); // staProtocol.setInEnable(true); // devpThread.write(staProtocol); // System.out.println("----------------------------------------"); // // 读 // devpThread.read(); // System.out.println(JSON.toJSONString(devpThread.station)); } }