package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaError1; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private StaError1 staError1; public static final ArrayList staNos1 = new ArrayList() {{ add(1001); add(1002); add(1003); add(1004); add(1005); add(1006); add(1007); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(101); add(102); add(103); add(104); add(105); add(106); add(107); add(108); }}; public static final ArrayList BarcodeList = new ArrayList() {{ add(1); }}; /** * 条码数量 */ private int barcodeSize = 2; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol) task.getData()); log.info("输送线下发命令:" + ((StaProtocol) task.getData()).getWorkNo() + "," + ((StaProtocol) task.getData()).getStaNo()); break; // 写数据 ID+目标站 case 3: write2((StaProtocol) task.getData()); log.info("输送线下发命令3:"); break; case 4: write4((StaProtocol) task.getData()); log.info("输送线下发命令4:"); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { ArrayList staNos = getStaNo(); // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if (connect.IsSuccess) { result = true; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp" + " - 1" + " - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp" + " - 2" + " - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 2)); OperateResultExOne result2 = siemensS7Net.Read("DB100.0", (short) (staNoSize * 4)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } boolean[] status = null; if (i < 7) { staProtocol.setWorkNo((int) siemensS7Net.getByteTransform().TransInt16(result2.Content, i * 4)); staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, i * 4 + 2)); } status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 2, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } ArrayList staNosxx = staNos2; int size = staNosxx.size(); OperateResultExOne result3 = siemensS7Net.Read("DB101.14", (short) (size * 2)); if (result3.IsSuccess) { for (int i = 0; i < size; i++) { Integer siteId = staNosxx.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } boolean[] status = null; status = siemensS7Net.getByteTransform().TransBool(result3.Content, i * 2, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入,二层 staProtocol.setOutEnable(status[3]);// 可出,三层 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } OperateResultExOne result4 = siemensS7Net.Read("DB102.0", (short) 2); if (result4.IsSuccess) { boolean[] status = siemensS7Net.getByteTransform().TransBool(result4.Content, 0, 1); if (status[0] && status[1]) { StaProtocol staProtocol = station.get(1007); MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); log.info("复位1007"); } } //条码扫描器 ArrayList barcodeList = BarcodeList; OperateResultExOne result5 = siemensS7Net.Read("DB101.102", (short) (barcodeList.size() * 8)); if (result5.IsSuccess) { for (int i = 0; i < barcodeList.size(); i++) { Integer barcodeId = barcodeList.get(i); String barcode = siemensS7Net.getByteTransform().TransString(result5.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); log.info("料箱码:{}",barcode); } } } //外形检测 // ArrayList staNoErrs = staNosErrList; // int staNoErrsSize = staNoErrs.size(); // OperateResultExOne resultErr = siemensS7Net.Read("DB101.1608", (short) (staNoErrsSize * 8)); // if (resultErr.IsSuccess) { // for (int i = 0; i < 2; i++) { // Integer siteId = staNoErrs.get(i); // 站点编号 // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4 + 2, 1); // StaProtocol staProtocol = station.get(siteId); // staProtocol.setFrontErr(status[0]); // staProtocol.setBackErr(status[1]); // staProtocol.setHighErr(status[2]); // staProtocol.setLeftErr(status[3]); // staProtocol.setRightErr(status[4]); // staProtocol.setWeightErr(status[5]); // staProtocol.setBarcodeErr(status[6]); // } // } //plc故障 // OperateResultExOne resultErr2 = siemensS7Net.Read("DB101.1728", (short) (staNoSize * 4)); // if (resultErr2.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // Integer siteId = staNos.get(i); // 站点编号 // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i * 4, 1); // StaProtocol staProtocol = station.get(siteId); // staProtocol.setBreakerErr(status[0]); // staProtocol.setInfraredErr(status[1]); // staProtocol.setOutTimeErr(status[2]); // staProtocol.setSeizeSeatErr(status[3]); // staProtocol.setWrkYgoodsN(status[4]); // staProtocol.setInverterErr(status[5]); // staProtocol.setContactErr(status[6]); // staProtocol.setUpcontactErr(status[7]); // // } // } // OperateResultExOne resultErr3 = siemensS7Net.Read("DB13.400", (short) 3); // if (resultErr3.IsSuccess) { // if (staError1 == null) { // staError1 = new StaError1(); // } // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3); // staError1.setEMERGENCY_Stop_Core(status[0]); // staError1.setEMERGENCY_STOP1(status[1]); // staError1.setEMERGENCY_STOP2(status[2]); // staError1.setEMERGENCY_STOP3(status[3]); // staError1.setEMERGENCY_STOP4(status[4]); // // staError1.setDoor_EMERGENCY_STOP1(status[5]); // staError1.setDoor_EMERGENCY_STOP2(status[6]); // staError1.setDoor_EMERGENCY_STOP3(status[7]); // staError1.setDoor_EMERGENCY_STOP4(status[8]); // staError1.setDoor_EMERGENCY_STOP5(status[9]); // staError1.setDoor_EMERGENCY_STOP6(status[10]); // // staError1.setDoor_Open_Err1(status[11]); // staError1.setDoor_Open_Err1(status[12]); // staError1.setDoor_Open_Err1(status[13]); // staError1.setDoor_Open_Err1(status[14]); // staError1.setDoor_Open_Err1(status[15]); // staError1.setDoor_Open_Err1(status[16]); // // } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringContextUtil.getBean(BasDevpService.class); //BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp" + " - 3" + " - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = null; OperateResult write1 = null; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB100." + index * 4, staProtocol.getWorkNo().shortValue()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (index * 4 + 2), staProtocol.getStaNo().shortValue()); // 目标站 if (write.IsSuccess && write1.IsSuccess) { log.error("写入输送线命令成功。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } while (writeCount < 5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } } private void write2(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } OperateResult write = null; boolean[] array = new boolean[1]; array[0] = true; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB102.0", array); if (write.IsSuccess) { log.error("写入输送线DB102.0命令成功3。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } while (writeCount < 5); if (!write.IsSuccess) { News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } } private void write4(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } OperateResult write = null; boolean[] array = new boolean[2]; array[0] = false; array[1] = false; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB102.0", array); if (write.IsSuccess) { log.error("44写入输送线DB102.0命令成功3。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else { writeCount++; log.error("44写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } while (writeCount < 5); if (!write.IsSuccess) { News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp" + " - 6" + " - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat() { if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp" + " - 7" + " - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i < staNos1.size(); i++) { // System.out.println(i*2); // System.out.println(i*2 + 200); // System.out.println(i); } int index = staNos1.indexOf(128); System.out.println(index * 2); System.out.println(index * 2 + 200); } // public static void main(String[] args) throws Exception { // DevpSlave slave = new DevpSlave(); // slave.setIp("192.168.2.125"); // SiemensDevpThread devpThread = new SiemensDevpThread(slave); // devpThread.connect(); // devpThread.read(); // // 写 // StaProtocol staProtocol = devpThread.getStation().get(1); // staProtocol.setWorkNo((short) 232); // staProtocol.setStaNo((short) 6); // staProtocol.setAutoing(true); // staProtocol.setEmptyMk(true); // staProtocol.setInEnable(true); // devpThread.write(staProtocol); // System.out.println("----------------------------------------"); // // 读 // devpThread.read(); // System.out.println(JSON.toJSONString(devpThread.station)); // // } }