package com.zy.core.dispatcher; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.exception.CoolException; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.utils.Utils; import com.zy.common.model.NavigateNode; import com.zy.common.model.enums.NavigationMapType; import com.zy.common.service.CommonService; import com.zy.common.utils.ForkLiftUtils; import com.zy.common.utils.NavigateUtils; import com.zy.core.News; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.SlaveType; import com.zy.core.enums.WrkIoType; import com.zy.core.enums.WrkStsType; import com.zy.core.model.ForkLiftSlave; import com.zy.core.model.ShuttleSlave; import com.zy.core.model.protocol.*; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.ForkLiftThread; import com.zy.core.thread.ShuttleThread; import com.zy.system.entity.Config; import com.zy.system.service.ConfigService; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.*; /** * 四向穿梭车调度工具 */ @Service public class ShuttleDispatchUtils { @Autowired private SlaveProperties slaveProperties; @Autowired private WrkMastService wrkMastService; @Autowired private CommonService commonService; @Autowired private NavigateUtils navigateUtils; @Autowired private ConfigService configService; /** * 调度车辆-调度指定穿梭车 */ public boolean dispatchShuttle(Integer wrkNo, String locNo, Integer shuttleNo) { return shuttleMoveGenerate(wrkNo, locNo, shuttleNo); } /** * 调度车辆 */ public boolean dispatchShuttle(Integer wrkNo, String locNo) { //检测目标库位组是否存在小车,如存在小车则直接指定该车 WrkMast wrkMast = wrkMastService.selectByWorkNo(wrkNo); if (wrkMast != null) { String targetLocNo = wrkMast.getIoType() < 100 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); List groupLoc = Utils.getGroupLoc(targetLocNo); Integer groupShuttleNo = Utils.checkGroupLocHasShuttle(groupLoc); if (groupShuttleNo != null) { //存在小车,直接调度该车 return shuttleMoveGenerate(wrkNo, locNo, groupShuttleNo); } } ArrayList sameLev = new ArrayList<>();//相同楼层的穿梭车 ArrayList diffLev = new ArrayList<>();//不同楼层的穿梭车 for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) { continue; } if (checkChargeWrk(shuttle.getId())) { continue;//存在充电任务,过滤小车 } if (!shuttleThread.isIdle()) { continue;//小车忙碌中 } int currentLev = Utils.getLev(shuttleProtocol.getCurrentLocNo());//小车当前层高 String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车当前库位号 if (currentLocNo.equals(locNo)) { //车辆当前位置已经是目标库位,调度该车 //给工作档绑定小车号 WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkNo); if (wrkMast1 != null) { wrkMast1.setShuttleNo(shuttleProtocol.getShuttleNo()); wrkMastService.updateById(wrkMast1); return true; } break; } if (currentLev == Utils.getLev(locNo)) { //工作档楼层相同的穿梭车 sameLev.add(shuttleThread); }else { //工作档不同楼层的穿梭车 diffLev.add(shuttleThread); } } //优先调度同楼层小车,寻找离任务最近的穿梭车 if (!sameLev.isEmpty()) { Map sameShuttles = new TreeMap<>();//自然排序小车Map for (ShuttleThread shuttleThread : sameLev) { ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); Integer shuttleNo = shuttleProtocol.getShuttleNo(); //当前穿梭车库位号 String currentLocNo = shuttleProtocol.getCurrentLocNo(); //当前穿梭车线程到目标地点距离 List currentShuttlePath = navigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)), null);//搜索空闲穿梭车,使用正常通道地图 if (currentShuttlePath == null) { continue; } Integer currentAllDistance = navigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 sameShuttles.put(currentAllDistance, shuttleThread); } //尝试调度同楼层小车 for (Map.Entry entry : sameShuttles.entrySet()) { ShuttleThread shuttleThread = entry.getValue(); ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); Integer shuttleNo = shuttleProtocol.getShuttleNo(); //尝试调度小车 boolean result = shuttleMoveGenerate(wrkNo, locNo, shuttleNo); if (result) { return true;//调度成功 } } } //执行到此处,同楼层无调度成功小车。需要进行跨楼层调度小车 //寻找离任务楼层最近的穿梭车(不考虑跨楼层小车移动距离) if (!diffLev.isEmpty()) { Map diffShuttles = new TreeMap<>();//自然排序小车Map //获取任务 WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkNo); if (wrkMast1 != null) { String targetLoc = wrkMast1.getIoType() < 100 ? wrkMast1.getLocNo() : wrkMast1.getSourceLocNo(); int lev = Utils.getLev(targetLoc);//目标楼层 //检测目标楼层车数量是否小于允许的最大数量 boolean checkDispatchMaxNum = checkDispatchMaxNum(lev); if (!checkDispatchMaxNum) { News.info("{}任务,{}层,已经达到当前楼层调度车辆最大值", wrkMast1.getWrkNo(), lev); return false; } for (ShuttleThread shuttleThread : diffLev) { ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); //当前穿梭车库位号 String currentLocNo = shuttleProtocol.getCurrentLocNo(); int currentLev = Utils.getLev(currentLocNo); List wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车 int shuttleCount = this.getShuttleCountByLev(currentLev);//获取穿梭车楼层车辆数量 if (!wrkMasts1.isEmpty() && shuttleCount <= 1) { //存在其他任务且可用小车数量小于等于1,跳过这辆车 continue; } //ABS(目标楼层 - 当前楼层) 得到差距,取最小差值 int currentValue = Math.abs(lev - currentLev); diffShuttles.put(currentValue, shuttleThread); } //尝试调度跨楼层小车 for (Map.Entry entry : diffShuttles.entrySet()) { ShuttleThread shuttleThread = entry.getValue(); ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); Integer shuttleNo = shuttleProtocol.getShuttleNo(); //尝试调度小车 boolean result = shuttleMoveGenerate(wrkNo, locNo, shuttleNo); if (result) { return true;//调度成功 } } } } News.info("{}目标库位没有搜索到可用穿梭车", locNo); return false; } /** * 小车迁移任务生成 */ @Transactional public boolean shuttleMoveGenerate(Integer wrkNo, String locNo, Integer shuttleNo) { Date now = new Date(); //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); if (shuttleThread == null) { News.info("{}号小车,线程不存在", shuttleNo); return false; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { News.info("{}号小车,线程不存在", shuttleNo); return false; } //小车处于空闲状态 if (!shuttleThread.isIdle()) { News.info("{}号小车,忙碌中", shuttleNo); return false; } //判断穿梭车是否存在未完成的小车移库任务 WrkMast hasMoveWorking = wrkMastService.selectShuttleHasMoveWorking(shuttleNo); if (hasMoveWorking != null) {//小车存在移库任务,等待执行完成后再生成新的任务 News.info("{}号小车,存在移动任务,等待执行完成后再生成新的任务", shuttleNo); return false; } //判断是否有其他任务正在使用穿梭车 WrkMast wrkMast2 = wrkMastService.selectShuttleWorking(shuttleNo); if (wrkMast2 != null) {//小车存在其他工作档任务,等待执行完成后再生成新的任务 News.info("{}号小车,存在其他工作档任务,等待执行完成再生成新的任务", shuttleNo); return false; } Integer sourceStaNo = null;//小车换层源站点 Integer staNo = null;//小车换层目标站点 if (Utils.getLev(locNo) != Utils.getLev(shuttleProtocol.getCurrentLocNo())) { //目标库位和小车库位处于不同一楼层,需要通过提升机调度 //获取穿梭车最近且空闲的提升机输送站点 ForkLiftStaProtocol liftSta = this.getRecentLiftSta(shuttleNo, Utils.getLev(locNo)); if (liftSta == null) { News.info("{}号小车,{}目标库位,没有可用空闲输送站点", shuttleNo, locNo); return false;//没有可用且空闲的输送站点 } sourceStaNo = liftSta.getStaNo();//源站点 //提升机号*100+目标楼层=目标站点 staNo = liftSta.getLiftNo() * 100 + Utils.getLev(locNo);//目标站 } // 获取工作号 int workNo = commonService.getWorkNo(0); // 保存工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(WrkStsType.NEW_MOVE.sts); // 工作状态:301.生成迁移任务 wrkMast.setIoType(WrkIoType.SHUTTLE_MOVE.id); // 入出库状态: 200.小车迁移 wrkMast.setIoPri(800D); wrkMast.setShuttleNo(shuttleNo);//穿梭车号 wrkMast.setSourceLocNo(shuttleProtocol.getCurrentLocNo()); // 源库位 => 小车当前库位号 wrkMast.setLocNo(locNo); // 目标库位 wrkMast.setSourceStaNo(sourceStaNo);//源站 wrkMast.setStaNo(staNo);//目标站 wrkMast.setAppeTime(now); wrkMast.setModiTime(now); boolean res = wrkMastService.insert(wrkMast); if (!res) { News.error("小车迁移 --- 保存工作档失败! 穿梭车号:" + shuttleNo); throw new CoolException("保存工作档失败"); } //给工作档绑定小车号 WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkNo); if (wrkMast1 != null) { wrkMast1.setShuttleNo(shuttleNo); wrkMastService.updateById(wrkMast1); } return true; } /** * 检测目标楼层车数量是否小于允许的最大数量 * true: 小于最大数量 false: 大于或等于最大数量 */ public boolean checkDispatchMaxNum(Integer lev) { EntityWrapper wrapper = new EntityWrapper<>(); wrapper.eq("code", "dispatchShuttleMaxNum"); Config config = configService.selectOne(wrapper); if (config == null) { return false; } int levCount = 0;//目标楼层车辆数量 for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) { continue; } String currentLocNo = shuttleProtocol.getCurrentLocNo(); if (currentLocNo == null) { continue; } int currentLev = Utils.getLev(currentLocNo); if (lev == currentLev) { if (shuttleThread.isCharging()) { continue; } levCount++;//目标楼层有车,数量增加 } } //搜索是否存在前往目标楼层的小车移动工作档 for (WrkMast wrkMast : wrkMastService.selectShuttleMoveWrk()) { if (wrkMast.getSourceLocNo() == null || wrkMast.getLocNo() == null) { continue; } int sourceLev = Utils.getLev(wrkMast.getSourceLocNo());//工作档源楼层 int targetLev = Utils.getLev(wrkMast.getLocNo());//工作档目标楼层 if (sourceLev == lev) { continue;//工作档楼层和目标楼层相同,跳过 } if (targetLev == lev) { levCount++;//工作档目标楼层和实际楼层相同,数量增加 continue; } } return levCount < Integer.parseInt(config.getValue()); } /** * 获取穿梭车最近且空闲的提升机输送站点 */ public ForkLiftStaProtocol getRecentLiftSta(Integer shuttleNo, Integer targetLev) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); if (shuttleThread == null) { return null; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null) { return null; } //获取小车同一楼层的站点 ArrayList list = new ArrayList<>(); int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo());//小车楼层 for (ForkLiftSlave slave : slaveProperties.getForkLift()) { ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, slave.getId()); if (forkLiftThread == null) { continue; } ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); if (forkLiftProtocol == null) { continue; } if (!forkLiftThread.isIdle()) { continue; } ForkLiftStaProtocol forkLiftStaProtocol = ForkLiftUtils.getLiftStaByLev(slave.getId(), lev); if (forkLiftStaProtocol == null) { continue; } //判断目标楼层站点是否无托盘 ForkLiftStaProtocol targetLiftStaProtocol = ForkLiftUtils.getLiftStaByLev(slave.getId(), targetLev); if (targetLiftStaProtocol == null) { continue; } if (targetLiftStaProtocol.getHasTray()) { continue;//有托盘跳过 } list.add(forkLiftStaProtocol); } if (list.isEmpty()) { return null; } String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车位置 Integer recentAllDistance = 9999999; ForkLiftStaProtocol recentSta = null;//最近站点 //搜索距离小车最近的站点 for (ForkLiftStaProtocol forkLiftStaProtocol : list) { Integer staNo = forkLiftStaProtocol.getStaNo();//站点号 String locNo = forkLiftStaProtocol.getLocNo();//站点库位号 //当前穿梭车线程到目标地点距离 List currentShuttlePath = navigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)), null);//使用正常通道地图 if (currentShuttlePath == null) { continue; } Integer currentAllDistance = navigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 if (currentAllDistance < recentAllDistance) { //如果当前楼层的车路径更小,则更新最近站点 recentSta = forkLiftStaProtocol; recentAllDistance = currentAllDistance; } } return recentSta; } /** * 检测是否穿梭车是否有充电任务 */ public boolean checkChargeWrk(int shuttleNo) { //判断是否有充电任务正在使用穿梭车 WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttleNo); if (wrkMast != null) { return true;//有充电任务 } return false;//无充电任务 } /** * 获取楼层可用小车数量 */ public int getShuttleCountByLev(int lev) { int count = 0; for (ShuttleSlave slave : slaveProperties.getShuttle()) { //获取四向穿梭车线程 ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId()); if (shuttleThread == null) { continue; } ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) { continue; } if (checkChargeWrk(slave.getId())) { continue;//存在充电任务,过滤小车 } if (!shuttleThread.isIdle()) { continue; } if (Utils.getLev(shuttleProtocol.getCurrentLocNo()) == lev) { //同一楼层可用小车 count++; continue; } } return count; } }