package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.DeviceErrorService; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { public static final ArrayList staNos1 = new ArrayList() {{ add(101); add(102); add(103); add(104); add(105); add(106); add(107); add(108); add(109); add(110); add(111); add(112); add(113); add(114); add(115); add(116); add(117); add(118); add(119); add(120); add(201); add(202); add(203); add(204); add(205); add(206); add(207); add(208); add(209); add(210); add(211); add(212); add(213); add(214); add(215); add(216); add(217); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(301); add(302); add(303); add(304); add(305); add(306); add(307); add(308); }}; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf1F1 = IoModeType.NONE; public IoModeType ioModeOf1F2 = IoModeType.NONE; public IoModeType ioModeOf1F3 = IoModeType.NONE; public IoModeType ioModeOf1F4 = IoModeType.NONE; public IoModeType ioModeOf1F5 = IoModeType.NONE; public IoModeType ioModeOf2F1 = IoModeType.NONE; public IoModeType ioModeOf2F2 = IoModeType.NONE; public IoModeType ioModeOf2F3 = IoModeType.NONE; private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); /** * 条码数量 */ private int barcodeSize = 8; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol) task.getData()); read(); break; default: break; } Thread.sleep(400); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { ArrayList staNos = getStaNo(); // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) 0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if (connect.IsSuccess) { result = true; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); // DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); // deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败"); initSite(); } siemensS7Net.ConnectClose(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } if (slave.getId() == 1) { //条码 //Thread.sleep(200); OperateResultExOne result2 = siemensS7Net.Read("DB101.848.0", (short) 8); if (result2.IsSuccess) { for (int i = 0; i < 1; i++) { String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //外形检测 OperateResultExOne resultErr1 = siemensS7Net.Read("DB101.810.0", (short) (barcodeSize * 1)); StaProtocol staProtocol1 = station.get(116); boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1); staProtocol1.setFrontErr(status1[0]); staProtocol1.setBackErr(status1[1]); staProtocol1.setHighErr(status1[2]); staProtocol1.setLeftErr(status1[3]); staProtocol1.setRightErr(status1[4]); staProtocol1.setWeightErr(status1[5]); staProtocol1.setBarcodeErr(status1[6]); OperateResultExOne resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4)); if (resultErr.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setBreakerErr(status[0]); staProtocol.setInfraredErr(status[1]); staProtocol.setOutTimeErr(status[2]); staProtocol.setSeizeSeatErr(status[3]); staProtocol.setWrkYgoodsN(status[4]); staProtocol.setInverterErr(status[5]); staProtocol.setContactErr(status[6]); staProtocol.setUpcontactErr(status[7]); } } } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.deleteDeviceError("devp", slave.getId()); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败"); } } private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult writeResult; //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while (writeCount < 5) { OperateResult writeResult1 = siemensS7Net.Write("DB100." + index * 6, staProtocol.getWorkNo().intValue()); // 工作号 OperateResult writeResult2 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo()); // 目标站 if (writeResult1.IsSuccess && writeResult2.IsSuccess) { Thread.sleep(200); OperateResultExOne readResult = siemensS7Net.Read("DB100." + index * 6, (short) 6); if (readResult.IsSuccess) { Integer workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); if (workNo.equals(staProtocol.getWorkNo().intValue()) && staProtocol.getStaNo().equals(staNo)) { //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if (!writeFlag) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // //重新添加数据到任务队列 // boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol)); // read();//读取1次设备状态 } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); // Integer siteId = staProtocol.getSiteId(); // staProtocol = station.get(siteId); // if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { // staProtocol.setPakMk(true); // } } } // /** // * 写入 ID+目标站 =====> 单站点写入 // */ // private void write(StaProtocol staProtocol) throws InterruptedException { // if (null == staProtocol) { // return; // } // int index = staNos.indexOf(staProtocol.getSiteId()); // short[] array = new short[2]; // array[0] = staProtocol.getWorkNo(); // array[1] = staProtocol.getStaNo(); // OperateResult write = siemensS7Net.Write("DB100." + index*4, array); // //// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 //// Thread.sleep(500); //// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 // // if (!write.IsSuccess) { // staProtocol = station.get(staProtocol.getSiteId()); // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { // staProtocol.setPakMk(true); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); // log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); // } else { // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); // // Integer siteId = staProtocol.getSiteId(); // staProtocol = station.get(siteId); // if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { // staProtocol.setPakMk(true); // } // } // } private void write2(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); short[] array = new short[2]; array[0] = staProtocol.getWorkNo(); array[1] = staProtocol.getStaNo(); OperateResult writeResult; //任务下发次数 int writeCount = 0; //任务下发成功标识 boolean writeFlag = false; while (writeCount < 5) { writeResult = siemensS7Net.Write("DB100." + index * 4, array); // 工作号、目标站 if (writeResult.IsSuccess) { Thread.sleep(200); OperateResultExOne readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4); if (readResult.IsSuccess) { short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) { //任务命令写入成功 writeFlag = true; log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); Date now = new Date(); break; } else {//返回结果是成功了,但是真实值不相同 writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } } else { writeCount++; OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", slave.getId(), JSON.toJSON(staProtocol), writeCount)); log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } Thread.sleep(200); } //写命令尝试了5次还是失败了 if (!writeFlag) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); //重新添加数据到任务队列 boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol)); read();//读取1次设备状态 return; } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); Integer siteId = staProtocol.getSiteId(); staProtocol = station.get(siteId); if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) { staProtocol.setPakMk(true); } } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (slave.getId() == 1 && this.ioModeOf1F1 != null) { if (!siemensS7Net.Write("DB4.2", this.ioModeOf1F1.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线21F1入出库模式失败。输送线plc编号={2}", slave.getId())); log.error("写入输送线2F1入出库模式失败。输送线plc编号={}", slave.getId()); } } if (slave.getId() == 1 && this.ioModeOf1F2 != null) { if (!siemensS7Net.Write("DB4.4", this.ioModeOf1F2.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={3}", slave.getId())); log.error("写入输送线2F2入出库模式失败。输送线plc编号={}", slave.getId()); } } if (slave.getId() == 1 && this.ioModeOf1F2 != null) { if (!siemensS7Net.Write("DB4.2", this.ioModeOf1F2.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F1入出库模式失败。输送线plc编号={2}", slave.getId())); log.error("写入输送线3F1入出库模式失败。输送线plc编号={}", slave.getId()); } } if (slave.getId() == 1 && this.ioModeOf1F2 != null) { if (!siemensS7Net.Write("DB4.4", this.ioModeOf1F2.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={3}", slave.getId())); log.error("写入输送线3F2入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } }