package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.entity.BasDevp; import com.zy.entity.BasRgvMap; import com.zy.service.BasDevpService; import com.zy.service.BasRgvMapService; import com.zy.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaError1; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.ArrayList; import java.util.Date; import java.util.List; import java.util.Map; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private StaError1 staError1; // public static final ArrayList staNos = new ArrayList() {{ // // }}; public static final ArrayList staNos1 = new ArrayList() {{ add(100);add(101);add(102);add(103); add(104);add(105);add(106);add(107); add(108);add(109);add(110);add(111); add(112);add(113);add(114);add(115); add(116);add(117);add(118);add(119); add(120);add(121);add(122);add(123); add(124);add(125);add(126);add(127); add(128);add(129);add(130);add(131); add(132);add(133);add(134);add(135); add(136);add(137);add(138);add(139); add(140);add(141);add(142);add(143); add(144);add(145);add(146);add(147); add(148);add(149);add(150);add(151); add(152);add(153);add(154);add(155); add(156);add(157);add(158);add(159); add(160);add(161); add(1); // add(200);add(201);add(202); }}; public static final ArrayList BarcodeList = new ArrayList() {{ add(0); add(1); add(2); }}; public static final ArrayList staNosErrList = new ArrayList() {{ add(106); add(107); add(159); }}; private Integer count=0; /** * 条码数量 */ private int barcodeSize = 6; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; default: throw new CoolException("服务器异常"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { count ++; ArrayList staNos = getStaNo(); if(count > 77) { // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } count = 0; } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } siemensS7Net.ConnectClose(); initSite(); return result; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); ArrayList staNos = getStaNo(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); if (result.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); staProtocol.setAutoing(status[0]); // 自动 staProtocol.setLoading(status[1]); // 有物 staProtocol.setInEnable(status[2]); // 可入 staProtocol.setOutEnable(status[3]);// 可出 staProtocol.setEmptyMk(status[4]); // 空板信号 staProtocol.setFullPlt(status[5]); // 满托盘 staProtocol.setHigh(status[6]); // 高库位 staProtocol.setLow(status[7]); // 低库位 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } } BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class); //RGV小车1 // Thread.sleep(100); OperateResultExOne result3 = siemensS7Net.Read("DB50.200",(short)10); if (result3.IsSuccess) { BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)); if (!Cools.isEmpty(basRgvMap)){ Integer siteId = 1; StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setAutoing(true); staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 8))); } } //RGV小车2 // Thread.sleep(100); OperateResultExOne result4 = siemensS7Net.Read("DB50.212",(short)10); if (result4.IsSuccess) { BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result4.Content, 0)); if (!Cools.isEmpty(basRgvMap)){ Integer siteId = 2; StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setAutoing(true); staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result4.Content, 8))); } } //RGV小车3 // Thread.sleep(100); OperateResultExOne result5 = siemensS7Net.Read("DB50.224",(short)10); if (result5.IsSuccess) { BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result5.Content, 0)); if (!Cools.isEmpty(basRgvMap)){ Integer siteId = 3; StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setAutoing(true); staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result5.Content, 8))); } } //条码扫描器 ArrayList barcodeList = BarcodeList; OperateResultExOne result2 = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeList.size(); i++) { Integer barcodeId = barcodeList.get(i); String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //外形检测 ArrayList staNoErrs = staNosErrList; int staNoErrsSize = staNoErrs.size(); OperateResultExOne resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8)); if (resultErr.IsSuccess){ for (int i = 0;i<3;i++){ Integer siteId = staNoErrs.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setFrontErr(status[0]); staProtocol.setBackErr(status[1]); staProtocol.setHighErr(status[2]); staProtocol.setLeftErr(status[3]); staProtocol.setRightErr(status[4]); staProtocol.setWeightErr(status[5]); staProtocol.setBarcodeErr(status[6]); } } OperateResultExOne resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4)); if (resultErr2.IsSuccess) { for (int i = 0; i < staNoSize; i++) { Integer siteId = staNos.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setBreakerErr(status[0]); staProtocol.setInfraredErr(status[1]); staProtocol.setOutTimeErr(status[2]); staProtocol.setSeizeSeatErr(status[3]); staProtocol.setWrkYgoodsN(status[4]); staProtocol.setInverterErr(status[5]); staProtocol.setContactErr(status[6]); staProtocol.setUpcontactErr(status[7]); } } OperateResultExOne resultErr3 = siemensS7Net.Read("DB13.400", (short) 3); if (resultErr3.IsSuccess) { if (staError1 == null){ staError1 = new StaError1(); } boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3); staError1.setEMERGENCY_Stop_Core(status[0]); staError1.setEMERGENCY_STOP1(status[1]); staError1.setEMERGENCY_STOP2(status[2]); staError1.setEMERGENCY_STOP3(status[3]); staError1.setEMERGENCY_STOP4(status[4]); staError1.setDoor_EMERGENCY_STOP1(status[5]); staError1.setDoor_EMERGENCY_STOP2(status[6]); staError1.setDoor_EMERGENCY_STOP3(status[7]); staError1.setDoor_EMERGENCY_STOP4(status[8]); staError1.setDoor_EMERGENCY_STOP5(status[9]); staError1.setDoor_EMERGENCY_STOP6(status[10]); staError1.setDoor_Open_Err1(status[11]); staError1.setDoor_Open_Err1(status[12]); staError1.setDoor_Open_Err1(status[13]); staError1.setDoor_Open_Err1(status[14]); staError1.setDoor_Open_Err1(status[15]); staError1.setDoor_Open_Err1(status[16]); } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); int index = staNos.indexOf(staProtocol.getSiteId()); OperateResult write = null; OperateResult write1 = null; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo().shortValue()); // 目标站 if(write.IsSuccess && write1.IsSuccess){ break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } }while (writeCount<5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i