package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasRgv; import com.zy.asrs.entity.BasRgvOpt; import com.zy.asrs.service.BasRgvOptService; import com.zy.asrs.service.BasRgvService; import com.zy.asrs.utils.NumUtils; import com.zy.asrs.utils.RouteUtils; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.RgvStatusType; import com.zy.core.enums.RgvTaskModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.RgvSlave; import com.zy.core.model.Task; import com.zy.core.model.command.RgvCommand; import com.zy.core.model.protocol.RgvProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.Date; /** * RGV线程 * Created by vincent on 2022/11/29 */ @Data @Slf4j public class RgvThread implements Runnable, ThreadHandler { private SiemensS7Net siemensNet; private RgvSlave slave; private RgvProtocol rgvProtocol; /** * 工位1复位信号 */ private boolean resetFlag1 = false; /** * 工位2复位信号 */ private boolean resetFlag2 = false; public RgvThread(RgvSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Rgv, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: readStatus(); break; //工位1写入数据 case 2: write((RgvCommand) task.getData()); break; // 复位 case 3: RgvCommand command = (RgvCommand) task.getData(); if (null == command) { command = new RgvCommand(); } command.setRgvNo(slave.getId()); // RGV编号 command.setTaskNo1((short) 0); // 工作号 command.setAckFinish1((short) 1); // 任务完成确认位 command.setTaskMode1(RgvTaskModeType.NONE); // 任务模式 command.setSourceStaNo1((short)0); // 源站 command.setDestinationStaNo1((short)0); // 目标站 write3(command); break; default: break; } Thread.sleep(500); } catch (Exception e) { // e.printStackTrace(); } } } /** * 初始化RGV状态 */ private void initRgv() { if (null == rgvProtocol) { rgvProtocol = new RgvProtocol(); } rgvProtocol.setMode((short) -1); rgvProtocol.setStatus((short)-1); rgvProtocol.setTaskNo1((short)0); rgvProtocol.setStatus1((short)-1); rgvProtocol.setLoaded1((short)0); rgvProtocol.setWalkPos((short)0); rgvProtocol.setRgvPos(0L); rgvProtocol.setTaskNo2((short)0); rgvProtocol.setStatus2((short)-1); rgvProtocol.setLoaded2((short)0); rgvProtocol.setAlarm((short)0); rgvProtocol.setxSpeed((short) 0); rgvProtocol.setxDistance((short) 0); rgvProtocol.setxDuration((short) 0); } @Override public boolean connect() { boolean result = false; siemensNet = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensNet.setRack(slave.getRack().byteValue()); siemensNet.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensNet.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("RGV plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("RGV plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); initRgv(); } // siemensNet.ConnectClose(); return result; } /** * 读取状态 */ private void readStatus(){ try { OperateResultExOne result = siemensNet.Read("DB100.0", (short) 20); if (result.IsSuccess) { if (null == rgvProtocol) { rgvProtocol = new RgvProtocol(); rgvProtocol.setRgvNo(slave.getId()); } rgvProtocol.setRgvNo(slave.getId()); rgvProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 2)); rgvProtocol.setStartSta(siemensNet.getByteTransform().TransInt16(result.Content, 4)); rgvProtocol.setEndSta(siemensNet.getByteTransform().TransInt16(result.Content, 6)); rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt16(result.Content, 8)); rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 10)); rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 12)); rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 14)); rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransUInt32(result.Content, 16)); // rgvProtocol.setRgvPos((long)NumUtils.GetRandomIntInRange(1737000)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); try { // 根据实时信息更新数据库 BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); BasRgv basRgv = new BasRgv(); basRgv.setRgvNo(slave.getId()); basRgv.setRgvSts((int)rgvProtocol.getMode()); basRgv.setLoaded2(rgvProtocol.getLoaded2().intValue()); if (!basRgvService.updateById(rgvProtocol.toSqlModel(basRgv))){ log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } catch (Exception ignore) { } } else { initRgv(); OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } catch (Exception e) { e.printStackTrace(); OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initRgv(); } } /** * 工位1写入数据 */ private boolean write(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } siemensNet.Write("DB24.10.0", false); siemensNet.Write("DB24.10.1", false); command.setRgvNo(slave.getId()); short[] array = new short[5]; array[0] = command.getRgvNo().shortValue(); array[1] = command.getSourceStaNo1(); array[2] = command.getDestinationStaNo1(); array[3] = command.getTaskMode1();//任务模式 array[4] = command.getTaskNo1(); OperateResult result = siemensNet.Write("DB24.0", array); if (command.getAckFinish1().equals((short)0)) { Thread.sleep(100L); result = siemensNet.Write("DB24.10.0", true); } else { siemensNet.Write("DB24.10.1", true); } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getTaskNo1().intValue(), command.getTaskNo2().intValue(), command.getRgvNo(), new Date(), command.getTaskModeType1().toString(), command.getSourceStaNo1().intValue(), command.getDestinationStaNo1().intValue(), command.getSourceStaNo2().intValue(), command.getDestinationStaNo2().intValue(), null, new Date(), null ); bean.insert(basRgvOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command))); return true; } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位1数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入RGV plc工位1数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } private boolean write3(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } siemensNet.Write("DB24.10.0", false); siemensNet.Write("DB24.10.1", false); command.setRgvNo(slave.getId()); short[] array = new short[5]; array[0] = command.getRgvNo().shortValue(); array[1] = command.getSourceStaNo1(); array[2] = command.getDestinationStaNo1(); array[3] = command.getTaskMode1();//任务模式 array[4] = command.getTaskNo1(); // OperateResult result = siemensNet.Write("DB24.0", array); OperateResult result = null; if (command.getAckFinish1().equals((short)0)) { Thread.sleep(100L); result = siemensNet.Write("DB24.10.0", true); } else { siemensNet.Write("DB24.10.1", true); } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getTaskNo1().intValue(), command.getTaskNo2().intValue(), command.getRgvNo(), new Date(), command.getTaskModeType1().toString(), command.getSourceStaNo1().intValue(), command.getDestinationStaNo1().intValue(), command.getSourceStaNo2().intValue(), command.getDestinationStaNo2().intValue(), null, new Date(), null ); bean.insert(basRgvOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command))); return true; } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位1数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入RGV plc工位1数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } @Override public void close() { siemensNet.ConnectClose(); } /******************************************************************************************/ /**************************************** 测试专用 *****************************************/ /*****************************************************************************************/ public static void main(String[] args) throws InterruptedException { RgvSlave slave = new RgvSlave(); slave.setId(1); slave.setIp("192.168.6.9"); slave.setRack(0); slave.setSlot(0); RgvThread rgvThread = new RgvThread(slave); rgvThread.connect(); rgvThread.readStatus(); System.out.println(JSON.toJSONString(rgvThread.rgvProtocol)); Thread.sleep(3000L); } }