package com.zy.core.plugin; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.zy.asrs.domain.param.CreateInTaskParam; import com.zy.asrs.domain.param.CreateOutTaskParam; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.common.model.StartupDto; import com.zy.common.service.CommonService; import com.zy.common.utils.HttpHandler; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.StationObjModel; import com.zy.core.model.Task; import com.zy.core.model.command.CrnCommand; import com.zy.core.model.command.StationCommand; import com.zy.core.model.protocol.CrnProtocol; import com.zy.core.model.protocol.StationProtocol; import com.zy.core.thread.CrnThread; import com.zy.core.thread.StationThread; import com.zy.core.utils.CrnOperateProcessUtils; import com.zy.core.utils.StationOperateProcessUtils; import com.zy.system.entity.Config; import com.zy.system.service.ConfigService; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Component; import java.util.*; @Slf4j @Component public class FakeProcess implements MainProcessPluginApi { private static Map stationStayTimeMap = new HashMap<>(); private static String enableFake = "N"; private static String fakeRealTaskRequestWms = "N"; @Autowired private WrkMastService wrkMastService; @Autowired private BasDevpService basDevpService; @Autowired private ConfigService configService; @Autowired private LocMastService locMastService; @Autowired private CommonService commonService; @Autowired private BasCrnpService basCrnpService; @Autowired private RedisUtil redisUtil; @Autowired private CrnOperateProcessUtils crnOperateUtils; @Autowired private StationOperateProcessUtils stationOperateProcessUtils; @Autowired private HttpRequestLogService httpRequestLogService; @Override public void run() { Config enableFakeConfig = configService.selectOne(new EntityWrapper().eq("code", "enableFake")); if (enableFakeConfig != null) { enableFake = enableFakeConfig.getValue(); } Config fakeRealTaskRequestWmsConfig = configService.selectOne(new EntityWrapper().eq("code", "fakeRealTaskRequestWms")); if (fakeRealTaskRequestWmsConfig != null) { fakeRealTaskRequestWms = fakeRealTaskRequestWmsConfig.getValue(); } //检测入库站是否有任务生成,并仿真生成模拟入库站点数据 checkInStationHasTask(); //生成仿真模拟入库任务 generateFakeInTask(); //生成仿真模拟出库任务 generateFakeOutTask(); //计算所有站点停留时间 calcAllStationStayTime(); //检测出库站点停留是否超时 checkOutStationStayTimeOut(); //检测入库站点堆垛机是否取走货物 checkInStationCrnTake(); //请求生成入库任务 generateStoreWrkFile(); //执行堆垛机任务 crnOperateUtils.crnIoExecute(); //堆垛机任务执行完成-具备仿真能力 crnIoExecuteFinish(); //执行输送站点入库任务 stationOperateProcessUtils.stationInExecute(); //执行输送站点出库任务 stationOperateProcessUtils.stationOutExecute(); //检测输送站点出库任务执行完成 stationOperateProcessUtils.stationOutExecuteFinish(); } //检测入库站是否有任务生成,并仿真生成模拟入库站点数据 private synchronized void checkInStationHasTask() { if (!enableFake.equals("Y")) { return; } List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if(stationThread == null){ continue; } Map stationMap = stationThread.getStatusMap(); List list = basDevp.getInStationList$(); for (StationObjModel entity : list) { Integer stationId = entity.getStationId(); if(!stationMap.containsKey(stationId)){ continue; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null) { continue; } Object object = redisUtil.get(RedisKeyType.GENERATE_FAKE_IN_STATION_DATA_LIMIT.key + stationId); if (object != null) { continue; } //满足自动、无物、工作号0,生成入库数据 if (stationProtocol.isAutoing() && !stationProtocol.isLoading() && stationProtocol.getTaskNo() == 0 ) { StationCommand command = stationThread.getMoveCommand(9999, stationId, 0, 0); MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command)); redisUtil.set(RedisKeyType.GENERATE_FAKE_IN_STATION_DATA_LIMIT.key + stationId, "lock", 10); } } } } //生成仿真模拟入库任务 private synchronized void generateFakeInTask() { if (!enableFake.equals("Y")) { return; } if (fakeRealTaskRequestWms.equals("Y")) { return; } List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if(stationThread == null){ continue; } Map stationMap = stationThread.getStatusMap(); List list = basDevp.getInStationList$(); for (StationObjModel model : list) { Integer stationId = model.getStationId(); if(!stationMap.containsKey(stationId)){ continue; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null) { continue; } Object object = redisUtil.get(RedisKeyType.GENERATE_FAKE_IN_TASK_LIMIT.key + stationId); if (object != null) { return; } //满足自动、有物、工作号9999,生成入库数据 if (stationProtocol.isAutoing() && stationProtocol.isLoading() && stationProtocol.getTaskNo() == 9999 ) { //检测任务是否生成 List wrkMasts = wrkMastService.selectList(new EntityWrapper().eq("barcode", stationProtocol.getBarcode())); if (!wrkMasts.isEmpty()) { continue; } List locMastList = locMastService.selectList(new EntityWrapper().eq("loc_sts", String.valueOf(LocStsType.O))); if (locMastList.isEmpty()) { continue; } int nextInt = new Random().nextInt(locMastList.size()); LocMast locMast = locMastList.get(nextInt); Integer crnNo = commonService.findCrnNoByLocNo(locMast.getLocNo()); if (crnNo == null) { continue; } Integer targetStationId = commonService.findInStationId(crnNo, stationId); if (targetStationId == null) { continue; } CreateInTaskParam taskParam = new CreateInTaskParam(); taskParam.setTaskNo(String.valueOf(commonService.getWorkNo(WrkIoType.IN.id))); taskParam.setSourceStaNo(stationId); taskParam.setStaNo(targetStationId); taskParam.setLocNo(locMast.getLocNo()); taskParam.setBarcode(stationProtocol.getBarcode()); boolean result = commonService.createInTask(taskParam); redisUtil.set(RedisKeyType.GENERATE_FAKE_IN_TASK_LIMIT.key + stationId, "lock", 5); } } } } //生成仿真模拟出库任务 private synchronized void generateFakeOutTask() { if (!enableFake.equals("Y")) { return; } if (fakeRealTaskRequestWms.equals("Y")) { return; } List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if(stationThread == null){ continue; } Map stationMap = stationThread.getStatusMap(); List list = basDevp.getOutStationList$(); for (StationObjModel entity : list) { Integer stationId = entity.getStationId(); if(!stationMap.containsKey(stationId)){ continue; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null) { continue; } Object object = redisUtil.get(RedisKeyType.GENERATE_FAKE_OUT_TASK_LIMIT.key + stationId); if(object != null){ return; } //满足自动、无物、工作号0,生成出库数据 if (stationProtocol.isAutoing() && !stationProtocol.isLoading() && stationProtocol.getTaskNo() == 0 ) { List locMastList = locMastService.selectList(new EntityWrapper().eq("loc_sts", String.valueOf(LocStsType.F))); if (locMastList.isEmpty()) { continue; } LocMast locMast = locMastList.get(0); Integer crnNo = commonService.findCrnNoByLocNo(locMast.getLocNo()); if (crnNo == null) { continue; } CreateOutTaskParam taskParam = new CreateOutTaskParam(); taskParam.setTaskNo(String.valueOf(commonService.getWorkNo(WrkIoType.OUT.id))); taskParam.setStaNo(stationId); taskParam.setLocNo(locMast.getLocNo()); boolean result = commonService.createOutTask(taskParam); redisUtil.set(RedisKeyType.GENERATE_FAKE_OUT_TASK_LIMIT.key + stationId, "lock", 15); } } } } /** * 请求生成入库任务 * 入库站,根据条码扫描生成入库工作档 */ public synchronized void generateStoreWrkFile() { if (fakeRealTaskRequestWms.equals("N")) { return; } List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if(stationThread == null){ continue; } Map stationMap = stationThread.getStatusMap(); List list = basDevp.getInStationList$(); for (StationObjModel entity : list) { Integer stationId = entity.getStationId(); if(!stationMap.containsKey(stationId)){ continue; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null) { continue; } //满足自动、有物、工作号9999,生成入库数据 if (stationProtocol.isAutoing() && stationProtocol.isLoading() && stationProtocol.getTaskNo() == 9999 ) { //检测任务是否生成 List wrkMasts = wrkMastService.selectList(new EntityWrapper().eq("barcode", stationProtocol.getBarcode())); if (!wrkMasts.isEmpty()) { continue; } String wmsUrl = null; Config wmsSystemUriConfig = configService.selectOne(new EntityWrapper().eq("code", "wmsSystemUri")); if (wmsSystemUriConfig != null) { wmsUrl = wmsSystemUriConfig.getValue(); } if(wmsUrl == null){ News.error("未配置WMS系统URI,配置文件Code编码:wmsSystemUri"); return; } String wmsSystemInUrl = null; Config wmsSystemInUrlConfig = configService.selectOne(new EntityWrapper().eq("code", "wmsSystemInUrl")); if (wmsSystemInUrlConfig != null) { wmsSystemInUrl = wmsSystemInUrlConfig.getValue(); } if(wmsSystemInUrlConfig == null){ News.error("未配置WMS入库接口地址,配置文件Code编码:wmsSystemInUrl"); return; } Object lock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId); if (lock != null) { continue; } redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 15); HashMap requestParam = new HashMap<>(); String response = null; try { requestParam.put("barcode", stationProtocol.getBarcode()); requestParam.put("sourceStaNo", stationProtocol.getStationId()); requestParam.put("locType1", stationProtocol.getPalletHeight()); requestParam.put("row", Utils.getInTaskEnableRow()); response = new HttpHandler.Builder() .setUri(wmsUrl) .setPath(wmsSystemInUrl) .setJson(JSON.toJSONString(requestParam)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); CreateInTaskParam taskParam = new CreateInTaskParam(); taskParam.setTaskNo(String.valueOf(dto.getTaskNo())); taskParam.setLocNo(dto.getLocNo()); taskParam.setTaskPri(dto.getTaskPri()); taskParam.setBarcode(stationProtocol.getBarcode()); boolean result = commonService.createInTask(taskParam); News.info("请求WMS接口成功!!!url:{};request:{};response:{}", wmsUrl + wmsSystemInUrl, JSON.toJSONString(requestParam), response); } else { News.error("请求WMS接口失败!!!url:{};request:{};response:{}", wmsUrl + wmsSystemInUrl, JSON.toJSONString(requestParam), response); } } catch (Exception e) { e.printStackTrace(); } finally { HttpRequestLog httpRequestLog = new HttpRequestLog(); httpRequestLog.setName(wmsUrl + wmsSystemInUrl); httpRequestLog.setRequest(JSON.toJSONString(requestParam)); httpRequestLog.setResponse(response); httpRequestLog.setCreateTime(new Date()); httpRequestLogService.insert(httpRequestLog); } } } } } //计算所有站点停留时间 public synchronized void calcAllStationStayTime() { List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } List list = stationThread.getStatus(); for (StationProtocol stationProtocol : list) { if (stationProtocol.getTaskNo() > 0 && !stationStayTimeMap.containsKey(stationProtocol.getStationId())) { stationStayTimeMap.put(stationProtocol.getStationId(), System.currentTimeMillis()); } if(stationProtocol.getTaskNo() <= 0 && stationStayTimeMap.containsKey(stationProtocol.getStationId())) { stationStayTimeMap.remove(stationProtocol.getStationId()); } } } } //检测出库站点停留是否超时 public synchronized void checkOutStationStayTimeOut() { List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { List outStationList = basDevp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("输送线:{} 出库站点未设置", basDevp.getDevpNo()); continue; } for (StationObjModel stationObjModel : outStationList) { Object lock = redisUtil.get(RedisKeyType.CHECK_OUT_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId()); if(lock != null){ continue; } Long stayTime = stationStayTimeMap.get(stationObjModel.getStationId()); if (stayTime == null) { continue; } if(System.currentTimeMillis() - stayTime > 1000 * 15) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if(stationThread == null){ continue; } StationCommand command = stationThread.getMoveCommand(0, stationObjModel.getStationId(), 0, 0); if(command == null){ continue; } MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); redisUtil.set(RedisKeyType.CHECK_OUT_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), "lock",10); News.info("输送站点重置命令下发成功,站点号={},命令数据={}", stationObjModel.getStationId(), JSON.toJSONString(command)); } } } } //检测入库站点堆垛机是否取走货物 public synchronized void checkInStationCrnTake() { List basCrnps = basCrnpService.selectList(new EntityWrapper<>()); for (BasCrnp basCrnp : basCrnps) { List inStationList = basCrnp.getInStationList$(); if(inStationList.isEmpty()){ News.info("堆垛机:{} 入库站点未设置", basCrnp.getCrnNo()); continue; } for (StationObjModel stationObjModel : inStationList) { Object lock = redisUtil.get(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId()); if(lock != null){ continue; } StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if(stationThread == null){ continue; } StationCommand command = stationThread.getMoveCommand(0, stationObjModel.getStationId(), 0, 0); if(command == null){ continue; } Map statusMap = stationThread.getStatusMap(); StationProtocol stationProtocol = statusMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if(stationProtocol.getTaskNo() > 0) { WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo()); if (wrkMast == null) { MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), "lock",10); News.info("输送站点重置命令下发成功,站点号={},命令数据={}", stationObjModel.getStationId(), JSON.toJSONString(command)); }else { if (wrkMast.getWrkSts() != WrkStsType.NEW_INBOUND.sts && wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts) { Integer crnNo = wrkMast.getCrnNo(); CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); if (crnThread == null) { continue; } CrnProtocol crnProtocol = crnThread.getStatus(); if (crnProtocol.getStatusType().equals(CrnStatusType.FETCH_MOVING) || crnProtocol.getStatusType().equals(CrnStatusType.FETCHING)) { continue; } MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), "lock",10); News.info("输送站点重置命令下发成功,站点号={},命令数据={}", stationObjModel.getStationId(), JSON.toJSONString(command)); } } } } } } //堆垛机任务执行完成 public synchronized void crnIoExecuteFinish() { List basCrnps = basCrnpService.selectList(new EntityWrapper<>()); for (BasCrnp basCrnp : basCrnps) { CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo()); if(crnThread == null){ continue; } CrnProtocol crnProtocol = crnThread.getStatus(); if(crnProtocol == null){ continue; } if (crnProtocol.getMode() == CrnModeType.AUTO.id && crnProtocol.getTaskNo() > 0 && crnProtocol.getStatus() == CrnStatusType.WAITING.id ) { Object lock = redisUtil.get(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo()); if(lock != null){ continue; } // 获取待确认工作档 WrkMast wrkMast = wrkMastService.selectByWorkNo(crnProtocol.getTaskNo()); if (wrkMast == null) { News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); continue; } Long updateWrkSts = null; if(wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts){ updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts; }else if(wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts){ updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts; //生成仿真站点数据 List outStationList = basCrnp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo()); continue; } for (StationObjModel stationObjModel : outStationList) { if (!stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) { continue; } StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } //生成仿真站点数据 StationCommand command = stationThread.getMoveCommand(9998, wrkMast.getSourceStaNo(), 0, 0); MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); } }else{ News.error("堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); continue; } wrkMast.setWrkSts(updateWrkSts); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getCrnNo()); MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand)); News.info("堆垛机任务状态更新成功,堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); } redisUtil.set(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo(), "lock",10); } } } }