package com.zy.asrs.service.impl; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.zy.asrs.entity.BasCircularShuttle; import com.zy.asrs.entity.BasDevpPosition; import com.zy.asrs.entity.BasRgv; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasCircularShuttleService; import com.zy.asrs.service.BasDevpPositionService; import com.zy.asrs.service.WrkMastService; import com.zy.common.service.CommonService; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.RgvModeType; import com.zy.core.enums.RgvStatusType; import com.zy.core.enums.RgvTaskModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.RgvSlave; import com.zy.core.model.Task; import com.zy.core.model.command.RgvCommand; import com.zy.core.model.protocol.RgvProtocol; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.RgvThread; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.*; /** * 立体仓库WCS系统主流程业务 * Created by IX on 2024/10/01 */ @Slf4j @Service("mainService") @Transactional public class MainServiceImpl { @Autowired private SlaveProperties slaveProperties; @Autowired private BasRgvServiceImpl basRgvService; @Autowired private BasDevpPositionService basDevpPositionService; @Autowired private BasCircularShuttleService basCircularShuttleService; @Autowired private WrkMastService wrkMastService; @Autowired private CommonService commonService; @Value("${constant-parameters.perimeter}") private Long perimeter; @Value("${constant-parameters.proportion}") private Long proportion; @Value("${constant-parameters.acceleration}") private Long acceleration; @Value("${constant-parameters.rgvCount}") private Long rgvCount; @Value("${constant-parameters.rgvDate}") private Double rgvDate; @Value("${wms.url}") private String wmsUrl; @Value("${wms.reportOutPath}") private String wmsOutPath; @Value("${wms.reportSwitch}") private boolean reportSwitch; @Value("${wms.reportSwitchAuto}") private boolean reportSwitchAuto; public synchronized void rgvTheHandlingTaskIsIssued() { try { List wrkMasts = wrkMastService.selectList(new EntityWrapper().eq("rgv_no", 0).eq("wrk_sts", 9) .orderBy("io_pri", false) .orderBy("modi_time", true)); if (wrkMasts.isEmpty()) { return; } List basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper().eq("status", 0)); LinkedList rgvProtocolList = new LinkedList<>(); for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { continue; } rgvProtocolList.add(rgvProtocol); } runRgv: for (WrkMast wrkMast : wrkMasts) { Integer rgvSstaNo = wrkMast.getRgvSstaNo(); BasDevpPosition basDevpPositions = basDevpPositionService.selectOne(new EntityWrapper().eq("dev_no", rgvSstaNo)); // 站点 long position = basDevpPositions.getPlcPosition(); // 起始站位置 position += 50; // 小车取货定位精度 +- 50,站点位置10000,小车在10050也是可以取的 TreeMap map = new TreeMap<>(); for (RgvProtocol rgvProtocol : rgvProtocolList) { long distance; if (rgvProtocol.getRgvPos() <= position) { distance = position - rgvProtocol.getRgvPos(); } else { distance = position + (perimeter - rgvProtocol.getRgvPos()); } map.put(distance, rgvProtocol); } position -= 50; // log.info("取货站点:{},后面小车排序", basDevpPositions.getDevNo()); // StringBuilder sb = new StringBuilder(); // for (Map.Entry rgvProtocolMap : map.entrySet()) { // RgvProtocol rgvProtocol = rgvProtocolMap.getValue(); // sb.append("[").append(rgvProtocol.getRgvNo()).append(",").append(rgvProtocol.getRgvPos()).append(",").append(rgvProtocol.getStatusType().desc).append("]"); // } // log.info(sb.toString()); for (Map.Entry rgvProtocolMap : map.entrySet()) { RgvProtocol rgvProtocol = rgvProtocolMap.getValue(); // 最近距离小车 // log.info("取货站点:{},后面最近小车:{},状态:{}", basDevpPositions.getDevNo(), rgvProtocol.getRgvNo(), rgvProtocol.getStatusType().desc); int count = wrkMastService.selectCount(new EntityWrapper().eq("rgv_no", rgvProtocol.getRgvNo()).eq("wrk_sts", 10)); if (rgvProtocol.modeType == RgvModeType.AUTO && (rgvProtocol.getStatusType() == RgvStatusType.IDLE || rgvProtocol.getStatusType() == RgvStatusType.ROAM) && rgvProtocol.getTaskNo1() == 0 && rgvProtocol.getAlarm() == 0) { if (count != 0) { log.error("{}呼叫小车:{}号小车空闲,但工作档显示该小车有任务",wrkMast.getWrkNo(),rgvProtocol.getRgvNo()); break ; } RgvCommand rgvCommand = new RgvCommand(); rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 rgvCommand.setSourceStaNo1(wrkMast.getRgvSstaNo().shortValue()); //工位1起点 rgvCommand.setDestinationStaNo1(wrkMast.getRgvDstaNo().shortValue()); //工位1目标站点 rgvCommand.setCommand((short) 1); //工位1任务确认 if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); break runRgv; } log.info("RGV命令下发成功,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); Date now = new Date(); wrkMast.setRgvNo(rgvProtocol.getRgvNo()); wrkMast.setWrkSts(10L); wrkMast.setRgvCreateTime(now); wrkMastService.updateById(wrkMast); break runRgv; } else if(rgvProtocol.modeType == RgvModeType.AUTO && rgvProtocol.getTaskNo1() != 0){ // 当前小车放货目标位置在当前任务取货点之后,跳过任务分配,不再则判断下个小车目标位置 WrkMast wrkMast1 = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", rgvProtocol.getTaskNo1())); // 当前rgv任务 if(wrkMast1!= null && !Cools.isEmpty(wrkMast1.getRgvDstaNo())) { // 当前rgv任务目标站点 BasDevpPosition rgvDstaNoDevPosition = basDevpPositionService.selectOne(new EntityWrapper().eq("dev_no", wrkMast1.getRgvDstaNo())); long rgvDstaNoPosition = rgvDstaNoDevPosition.getPlcPosition(); // 当前rgv任务目标站点位置 // 获取RGV当前位置和状态 long currentRgvPos = rgvProtocol.getRgvPos(); int rgvStatus = rgvProtocol.getStatusType().id; // 定义浮动范围(仅停靠状态适用) long posTolerance = (rgvStatus == 0 || rgvStatus == 2 || rgvStatus == 3 || rgvStatus == 6 || rgvStatus == 7 || rgvStatus == 8 || rgvStatus == 100) ? 50 : 0; if(currentRgvPos < rgvDstaNoPosition + posTolerance) { // 小车当前位置 < rgv目标位置 if(!(currentRgvPos - posTolerance < position && position < rgvDstaNoPosition + posTolerance)) { // 这个任务位置是在当前rgv位置前面并且这个任务起点在当前rgv目标站点之后 break; // 当前rgv放货完成后,可以取当前任务 } } else { if(!(currentRgvPos + posTolerance < position || position < rgvDstaNoPosition - posTolerance)) { break; } } } } } } } catch (Exception e) { log.error("自动下发小车取放任务失败,异常:" + e); } } //任务完成 public synchronized void rgvCompleteWrkMastSta(int[] autoZ) { try { for (RgvSlave rgvSlave : slaveProperties.getRgv()) { RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { continue; } BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); if (basRgv == null) { log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); continue; } // 只有当RGV等待WCS确认、自动 if (rgvProtocol.getStatusType() == RgvStatusType.WAITING && rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getTaskNo1() != 0 ) { log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", rgvProtocol.getTaskNo1().longValue())); if (Cools.isEmpty(wrkMast)) { log.error("未查到小车执行任务!" + rgvProtocol.getTaskNo1()); continue; } else if(wrkMast.getWrkSts() != 10) { log.warn("执行任务状态不符合!" + rgvProtocol.getTaskNo1()); continue; } boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); if (!rgvComplete) { log.error("小车复位失败,小车号{}!", rgvProtocol.getRgvNo()); break; } wrkMast.setWrkSts(2L); if (wrkMast.getIoType()==120){ wrkMast.setWrkSts(53L); } Date now = new Date(); wrkMast.setRgvFinishTime(now); wrkMastService.updateById(wrkMast); } } } catch (Exception e) { log.error("小车复位线程报错!" + e); } } // 小车取货越位,任务取消 public synchronized void rgvTaskCancel() { try { for (RgvSlave rgvSlave : slaveProperties.getRgv()) { RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); if (rgvProtocol == null) { continue; } // 只有当RGV等待WCS确认、自动 if (rgvProtocol.getStatusType() == RgvStatusType.PICK_UP_OFFSIDE && rgvProtocol.getModeType() == RgvModeType.AUTO && rgvProtocol.getTaskNo1() != 0 ) { WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", rgvProtocol.getTaskNo1().longValue()) .eq("rgv_no",rgvProtocol.getRgvNo())); if (Cools.isEmpty(wrkMast)) { log.error(rgvProtocol.getRgvNo() + "小车取货越位未查到小车执行任务!" + rgvProtocol.getTaskNo1()); continue; } else if(wrkMast.getWrkSts() != 10) { log.warn(rgvProtocol.getRgvNo() + "小车取货越位执行任务状态不符合!" + rgvProtocol.getTaskNo1()); continue; } log.info("{}号小车小车取货越位,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); if (!rgvComplete) { log.error("小车取货越位,任务取消,复位失败,小车号{}!", rgvProtocol.getRgvNo()); break; } wrkMast.setWrkSts(9L); wrkMast.setRgvNo(0); wrkMast.setRgvCreateTime(new Date()); wrkMastService.updateById(wrkMast); } } } catch (Exception e) { log.error("小车复位线程报错!" + e); } } /* * 小车复位 * */ public synchronized boolean rgvComplete(Integer rgvNo) { try { // 命令下发区 -------------------------------------------------------------------------- if (!MessageQueue.offer(SlaveType.Rgv, rgvNo, new Task(3, new RgvCommand()))) { log.error("小车复位RGV命令下发失败,RGV号={}", rgvNo); return false; } else { log.info("小车复位RGV命令下发成功,RGV号={}", rgvNo); return true; } } catch (Exception e) { log.error("RGV命令下发失败,RGV号={}。异常:" + e, rgvNo); return false; } } }