package com.zy.common.utils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.WrkCharge; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.mapper.WrkChargeMapper; import com.zy.asrs.mapper.WrkMastMapper; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.utils.Utils; import com.zy.common.model.NavigateNode; import com.zy.common.model.enums.NavigationMapType; import com.zy.common.service.CommonService; import com.zy.core.News; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.ShuttleChargeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.LiftSlave; import com.zy.core.model.ShuttleSlave; import com.zy.core.model.protocol.LiftProtocol; import com.zy.core.model.protocol.LiftStaProtocol; import com.zy.core.model.protocol.NyShuttleProtocol; import com.zy.core.properties.SlaveProperties; import com.zy.core.thread.LiftThread; import com.zy.core.thread.NyShuttleThread; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.ArrayList; import java.util.Date; import java.util.List; /** * 四向穿梭车调度工具 */ @Service public class ShuttleDispatchUtils { @Autowired private SlaveProperties slaveProperties; @Autowired private WrkMastService wrkMastService; @Autowired private WrkMastMapper wrkMastMapper; @Autowired private WrkChargeMapper wrkChargeMapper; @Autowired private CommonService commonService; @Autowired private BasDevpService basDevpService; /** * 调度车辆-调度指定穿梭车 */ public boolean dispatchShuttle(Integer wrkNo, String locNo, Integer shuttleNo) { return shuttleMoveGenerate(wrkNo, locNo, shuttleNo); } /** * 调度车辆 */ public boolean dispatchShuttle(Integer wrkNo, String locNo) { ArrayList sameLev = new ArrayList<>();//相同楼层的穿梭车 ArrayList diffLev = new ArrayList<>();//不同楼层的穿梭车 for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { //获取四向穿梭车线程 NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) { continue; } if (!shuttleProtocol.isIdle()) { continue; } int currentLev = shuttleProtocol.getPoint().getZ();//小车当前层高 String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车当前库位号 if (currentLocNo.equals(locNo)) { //车辆当前位置已经是目标库位,调度该车 //给工作档绑定小车号 WrkMast wrkMast1 = wrkMastMapper.selectByWorkNo(wrkNo); if (wrkMast1 != null) { wrkMast1.setShuttleNo(shuttleProtocol.getShuttleNo().intValue()); wrkMastMapper.updateById(wrkMast1); } break; } if (currentLev == Utils.getLev(locNo)) { //工作档楼层相同的穿梭车 sameLev.add(shuttleThread); }else { //工作档不同楼层的穿梭车 diffLev.add(shuttleThread); } } Integer recentAllDistance = 9999999; NyShuttleThread recentShuttle = null;//当前距离最近的四向穿梭车线程 if (sameLev.size() > 0) { //同一楼层有空闲穿梭车,则只在工作档楼层寻找 //寻找离任务最近的穿梭车 for (NyShuttleThread shuttleThread : sameLev) { //当前穿梭车库位号 String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo(); //当前穿梭车线程到目标地点距离 List currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(currentLocNo)));//搜索空闲穿梭车,使用正常通道地图 if (currentShuttlePath == null) { continue; } Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 if (currentAllDistance < recentAllDistance) { //如果当前楼层的车路径更小,则更新最近穿梭车 recentShuttle = shuttleThread; recentAllDistance = currentAllDistance; } } }else { //同一楼层,没有空闲穿梭车,只能从其他楼层调度 //寻找离任务楼层最近的穿梭车(不考虑跨楼层小车移动距离) //获取任务 WrkMast wrkMast1 = wrkMastMapper.selectByWorkNo(wrkNo); if (wrkMast1 != null) { int lev = Utils.getLev(wrkMast1.getLocNo());//目标楼层 int recentValue = 99999;//最小差值 for (NyShuttleThread shuttleThread : diffLev) { //当前穿梭车库位号 String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo(); int currentLev = Utils.getLev(currentLocNo); List wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车 if (wrkMasts1.size() > 0) { //存在其他任务,跳过这辆车 continue; } //ABS(目标楼层 - 当前楼层) 得到差距,取最小差值 int currentValue = Math.abs(lev - currentLev); if (currentValue < recentValue) { //如果当前楼层的车路径更小,则更新最近穿梭车 recentShuttle = shuttleThread; recentValue = currentValue; } } } } if (recentShuttle == null) {//没有搜索到可用穿梭车 return false; } //搜索到可用穿梭车,调度该车 return shuttleMoveGenerate(wrkNo, locNo, recentShuttle.getSlave().getId()); } /** * 小车迁移任务生成 */ @Transactional public boolean shuttleMoveGenerate(Integer wrkNo, String locNo, Integer shuttleNo) { Date now = new Date(); //获取四向穿梭车线程 NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); if (shuttleThread == null) { return false; } NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); if (shuttleProtocol == null) { return false; } //小车处于空闲状态 if (!shuttleProtocol.isIdleNoCharge()) { return false; } //判断穿梭车是否存在未完成的小车移库任务 WrkMast hasMoveWorking = wrkMastMapper.selectShuttleHasMoveWorking(shuttleNo); if (hasMoveWorking != null) {//小车存在移库任务,等待执行完成后再生成新的任务 return false; } //判断是否有其他任务正在使用穿梭车 WrkMast wrkMast2 = wrkMastMapper.selectShuttleWorking(shuttleNo); if (wrkMast2 != null) {//小车存在其他工作档任务,等待执行完成后再生成新的任务 return false; } //判断是否有充电任务正在使用穿梭车 WrkCharge wrkCharge = wrkChargeMapper.selectWorking(shuttleNo); if (wrkCharge != null) {//小车存在充电任务,等待执行完成后再生成新的任务 //判断目标点是否为充电桩,如果是去充电则放行 boolean toCharge = false;//去充电目标 for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { if (chargeType.locNo.equals(locNo)) { toCharge = true;//去充电桩 break; } } if (wrkCharge.getWrkSts() == 53) { toCharge = true;//充电结束,允许生成移库任务 } if (!toCharge) { //不是去充电桩且存在充电任务,禁止生成新的移动任务 return false; } } Integer sourceStaNo = null;//小车换层源站点 Integer staNo = null;//小车换层目标站点 if (Utils.getLev(locNo) != shuttleProtocol.getPoint().getZ()) { //目标库位和小车库位处于不同一楼层,需要通过提升机调度 //获取穿梭车最近且空闲的提升机输送站点 LiftStaProtocol liftSta = this.getRecentLiftSta(shuttleNo); if (liftSta == null) { return false;//没有可用且空闲的输送站点 } sourceStaNo = liftSta.getStaNo();//源站点 //提升机号*100+目标楼层=目标站点 staNo = liftSta.getLiftNo() * 100 + Utils.getLev(locNo);//目标站 } // 获取工作号 int workNo = commonService.getWorkNo(0); // 保存工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(101L); // 工作状态:101.移动到近点等待迁出 wrkMast.setIoType(200); // 入出库状态: 200.小车移库 wrkMast.setIoPri(20D); wrkMast.setShuttleNo(shuttleNo);//穿梭车号 wrkMast.setSourceLocNo(shuttleProtocol.getCurrentLocNo()); // 源库位 => 小车当前库位号 wrkMast.setLocNo(locNo); // 目标库位 wrkMast.setSourceStaNo(sourceStaNo);//源站 wrkMast.setStaNo(staNo);//目标站 wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setLinkMis("N"); wrkMast.setAppeTime(now); wrkMast.setModiTime(now); int res = wrkMastMapper.insert(wrkMast); if (res == 0) { News.error("小车迁移 --- 保存工作档失败! 穿梭车号:" + shuttleNo); throw new CoolException("保存工作档失败"); } //给工作档绑定小车号 WrkMast wrkMast1 = wrkMastMapper.selectByWorkNo(wrkNo); if (wrkMast1 != null) { wrkMast1.setShuttleNo(shuttleNo); wrkMastMapper.updateById(wrkMast1); } return true; } /** * 获取穿梭车最近且空闲的提升机输送站点 */ public LiftStaProtocol getRecentLiftSta(Integer shuttleNo) { //获取四向穿梭车线程 NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); if (shuttleThread == null) { return null; } NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); if (shuttleProtocol == null) { return null; } //获取小车同一楼层的站点 ArrayList list = new ArrayList<>(); int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo());//小车楼层 for (LiftSlave slave : slaveProperties.getLift()) { LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); if (liftThread == null) { continue; } LiftProtocol liftProtocol = liftThread.getLiftProtocol(); if (liftProtocol == null) { continue; } if (!liftProtocol.isIdle()) { continue; } LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(slave.getId(), lev); if (liftStaProtocol == null) { continue; } list.add(liftStaProtocol); } if (list.isEmpty()) { return null; } String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车位置 Integer recentAllDistance = 9999999; LiftStaProtocol recentSta = null;//最近站点 //搜索距离小车最近的站点 for (LiftStaProtocol liftStaProtocol : list) { Integer staNo = liftStaProtocol.getStaNo();//站点号 String locNo = liftStaProtocol.getLocNo();//站点库位号 //当前穿梭车线程到目标地点距离 List currentShuttlePath = NavigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)));//使用正常通道地图 if (currentShuttlePath == null) { continue; } Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 if (currentAllDistance < recentAllDistance) { //如果当前楼层的车路径更小,则更新最近站点 recentSta = liftStaProtocol; recentAllDistance = currentAllDistance; } } return recentSta; } }