package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.core.exception.CoolException; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.BasRgvMap; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.BasRgvMapService; import com.zy.common.utils.News; import com.zy.core.DevpThread; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.IoModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.DevpSlave; import com.zy.core.model.Task; import com.zy.core.model.protocol.StaError1; import com.zy.core.model.protocol.StaProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.*; import java.util.concurrent.ConcurrentHashMap; /** * 输送线线程 * Created by vincent on 2020/8/4 */ @Data @Slf4j public class SiemensDevpThread implements Runnable, DevpThread { private DevpSlave slave; private SiemensS7Net siemensS7Net; private Map station = new ConcurrentHashMap<>(); private short heartBeatVal = 1; private StaError1 staError1; // public static final ArrayList staNos = new ArrayList() {{ // // }}; public static final ArrayList staNos1 = new ArrayList() {{ add(121);add(122);add(123);add(124);add(125); add(126); add(221);add(222);add(223);add(224);add(225); add(226);add(227);add(228);add(229);add(230); add(231); add(411);add(412);add(413);add(414); }}; public static final ArrayList staNos2 = new ArrayList() {{ add(101);add(102);add(103); add(104);add(105);add(106);add(107); add(108);add(109); add(201);add(202);add(203); add(204);add(205);add(206);add(207); add(208);add(209);add(210);add(211); add(401);add(402);add(403);add(404); }}; public static final ArrayList BarcodeList1 = new ArrayList() {{ add(1); add(2);add(3);add(4);add(5); }}; public static final ArrayList BarcodeList2 = new ArrayList() {{ add(6);add(7);add(8);add(9); add(10); add(11); add(12); add(13); }}; public static final ArrayList staNosErrList2 = new ArrayList() {{ add(102); add(105);add(107);add(109); add(203);add(205);add(208);add(211); }}; public static final ArrayList staNosErrList1 = new ArrayList() {{ add(123); add(223);add(225);add(228);add(231); }}; public static final ArrayList staNoWeight1 = new ArrayList() {{ add(223);add(225);add(228);add(231); }}; public static final ArrayList staNoWeight2 = new ArrayList() {{ add(102);add(105);add(107);add(109); add(203);add(205);add(208);add(211); }}; private Integer count=0; /** * 条码数量 */ private int barcodeSize = 13; /** * 入出库模式 * 0:未知 * 1:入库启动中 * 2.入库模式 * 3.出库启动中 (不能生成入库工作档) * 4.出库模式 */ public IoModeType ioModeOf2F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public IoModeType ioModeOf4F = IoModeType.NONE; // public IoModeType ioMode = IoModeType.NONE; public SiemensDevpThread(DevpSlave slave) { this.slave = slave; } private ArrayList getStaNoErr() { switch (slave.getId()) { case 1: return staNosErrList1; case 2: return staNosErrList2; default: throw new CoolException("服务器异常"); } } private ArrayList getStaNoWeight() { switch (slave.getId()) { case 1: return staNoWeight1; case 2: return staNoWeight2; default: throw new CoolException("服务器异常"); } } private ArrayList getStaNo() { switch (slave.getId()) { case 1: return staNos1; case 2: return staNos2; default: throw new CoolException("服务器异常"); } } private ArrayList getBarcodeList() { switch (slave.getId()) { case 1: return BarcodeList1; case 2: return BarcodeList2; default: throw new CoolException("获取站点失败!"); } } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: read(); break; // 写数据 ID+目标站 case 2: write((StaProtocol)task.getData()); log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); break; default: break; } // 心跳 // heartbeat(); Thread.sleep(100); } catch (Exception e) { e.printStackTrace(); } } } /** * 初始化站点状态 */ private void initSite() { count ++; ArrayList staNos = getStaNo(); if(count > 48) { // 站点编号 for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); if (null == staProtocol) { staProtocol = new StaProtocol(); staProtocol.setSiteId(siteId); station.put(siteId, staProtocol); } staProtocol.setWorkNo(0); // ID staProtocol.setAutoing(false); // 自动 staProtocol.setLoading(false); // 有物 staProtocol.setInEnable(false); // 可入 staProtocol.setOutEnable(false); // 可出 staProtocol.setEmptyMk(false); // 空板信号 staProtocol.setStaNo((short) 0); // 目标站 if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { staProtocol.setPakMk(true); } } count = 0; } } @Override public boolean connect() { boolean result = false; siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensS7Net.setRack(slave.getRack().byteValue()); siemensS7Net.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensS7Net.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } else { OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); } // siemensS7Net.ConnectClose(); initSite(); return result; } public static int getOffsetFromSiteId(int siteId) { if (siteId < 100 || siteId > 450) { throw new IllegalArgumentException("siteId 超出有效范围: " + siteId); } return (siteId - 100) * 8; } public static int getOffsetFromSiteId2(int siteId) { if (siteId < 100 || siteId > 450) { throw new IllegalArgumentException("siteId 超出有效范围: " + siteId); } return (siteId - 100) * 6; } /** * 读取状态 ====> 整块plc */ private void read() throws InterruptedException { // // 更新入出库模式 // updateIoMode(); // if (slave.getId()==1) return; ArrayList staNos = getStaNo(); ArrayList staNosErrList = getStaNoErr(); ArrayList staNoWeight = getStaNoWeight(); int staNoSize = staNos.size(); OperateResultExOne result = siemensS7Net.Read("DB101.0", (short) (500 * 8)); OperateResultExOne resultWeight = null; if(staNoWeight.size()>4){ resultWeight = siemensS7Net.Read("DB102.0", (short) (8 * 4)); }else{ resultWeight = siemensS7Net.Read("DB102.0", (short) (4 * 4)); } OperateResultExOne resultWeight2 = siemensS7Net.Read("DB102.0", (short) (4 * 4)); if (result.IsSuccess && resultWeight.IsSuccess) { int j = 0; for(int i = 0 ; i barcodeList = getBarcodeList(); OperateResultExOne result2 = siemensS7Net.Read("DB101.2848", (short) (barcodeList.size() * 8)); if (result2.IsSuccess) { for (int i = 0; i < barcodeList.size(); i++) { Integer barcodeId = barcodeList.get(i); String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { barcodeThread.setBarcode(barcode); } } } //外形检测 ArrayList staNoErrs = staNosErrList; int staNoErrsSize = staNoErrs.size(); OperateResultExOne resultErr = siemensS7Net.Read("DB101.2808", (short) (staNoErrsSize * 4)); if (resultErr.IsSuccess) { for (int i = 0; i < staNoErrsSize; i++) { Integer siteId = staNoErrs.get(i); // 站点编号 boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4 + 2, 1); StaProtocol staProtocol = station.get(siteId); staProtocol.setFrontErr(status[0]); staProtocol.setBackErr(status[1]); staProtocol.setHighErr(status[2]); staProtocol.setLeftErr(status[3]); staProtocol.setRightErr(status[4]); staProtocol.setWeightErr(status[5]); staProtocol.setBarcodeErr(status[6]); } } // //plc故障 // OperateResultExOne resultErr2 = siemensS7Net.Read("DB101.1728", (short) (staNoSize*4)); // if (resultErr2.IsSuccess) { // for (int i = 0; i < staNoSize; i++) { // Integer siteId = staNos.get(i); // 站点编号 // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1); // StaProtocol staProtocol = station.get(siteId); // staProtocol.setBreakerErr(status[0]); // staProtocol.setInfraredErr(status[1]); // staProtocol.setOutTimeErr(status[2]); // staProtocol.setSeizeSeatErr(status[3]); // staProtocol.setWrkYgoodsN(status[4]); // staProtocol.setInverterErr(status[5]); // staProtocol.setContactErr(status[6]); // staProtocol.setUpcontactErr(status[7]); // // } // } // OperateResultExOne resultErr3 = siemensS7Net.Read("DB13.400", (short) 3); // if (resultErr3.IsSuccess) { // if (staError1 == null){ // staError1 = new StaError1(); // } // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3); // staError1.setEMERGENCY_Stop_Core(status[0]); // staError1.setEMERGENCY_STOP1(status[1]); // staError1.setEMERGENCY_STOP2(status[2]); // staError1.setEMERGENCY_STOP3(status[3]); // staError1.setEMERGENCY_STOP4(status[4]); // // staError1.setDoor_EMERGENCY_STOP1(status[5]); // staError1.setDoor_EMERGENCY_STOP2(status[6]); // staError1.setDoor_EMERGENCY_STOP3(status[7]); // staError1.setDoor_EMERGENCY_STOP4(status[8]); // staError1.setDoor_EMERGENCY_STOP5(status[9]); // staError1.setDoor_EMERGENCY_STOP6(status[10]); // // staError1.setDoor_Open_Err1(status[11]); // staError1.setDoor_Open_Err1(status[12]); // staError1.setDoor_Open_Err1(status[13]); // staError1.setDoor_Open_Err1(status[14]); // staError1.setDoor_Open_Err1(status[15]); // staError1.setDoor_Open_Err1(status[16]); // // } if (result.IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 根据实时信息更新数据库 try { List basDevps = new ArrayList<>(); for (Integer siteId : staNos) { StaProtocol staProtocol = station.get(siteId); basDevps.add(staProtocol.toSqlModel()); } BasDevpService basDevpService = SpringContextUtil.getBean(BasDevpService.class); //BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { throw new Exception("更新数据库数据失败"); } } catch (Exception e) { initSite(); e.printStackTrace(); OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); News.error("SiemensDevp" + " - 3" + " - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } else { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } /** * 写入 ID+目标站 =====> 单站点写入 */ private void write(StaProtocol staProtocol) throws InterruptedException { if (null == staProtocol) { return; } ArrayList staNos = getStaNo(); // int index = staNos.indexOf(staProtocol.getSiteId()); int offset = getOffsetFromSiteId2(staProtocol.getSiteId());//取余获得对应db块数据 OperateResult write = null; OperateResult write1 = null; //任务下发次数 int writeCount = 0; do { write = siemensS7Net.Write("DB100." + offset, staProtocol.getWorkNo()); // 工作号 Thread.sleep(200); write1 = siemensS7Net.Write("DB100." + (offset+4), staProtocol.getStaNo().shortValue()); // 目标站 if(write.IsSuccess && write1.IsSuccess){ log.error("写入输送线命令成功。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); break; } else { writeCount++; log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); } }while (writeCount<5); if (!write.IsSuccess) { staProtocol = station.get(staProtocol.getSiteId()); if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { staProtocol.setPakMk(true); } OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); } // else { // //dang 101,201zhan xaifazhiling qingchu tiaoxingsaomaolide shuju shanchu // if (staProtocol.getSiteId()==101){ // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 1); // log.info("qingchutiaoma,{}",barcodeThread.getBarcode()); // barcodeThread.clearBarcode(); // } // if (staProtocol.getSiteId()==201){ // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 2); // log.info("qingchutiaoma,{}",barcodeThread.getBarcode()); // barcodeThread.clearBarcode(); // } // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); // News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); // } } // 更新入出库模式 private void updateIoMode() throws InterruptedException { if (this.ioModeOf2F != IoModeType.NONE) { if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); } } } /** * 心跳 */ private void heartbeat(){ if (heartBeatVal == 1) { heartBeatVal = 2; } else { heartBeatVal = 1; } OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); if (!write.IsSuccess) { News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); } } /** * 设置入库标记 */ @Override public void setPakMk(Integer siteId, boolean pakMk) { StaProtocol staProtocol = station.get(siteId); if (null != staProtocol) { staProtocol.setPakMk(pakMk); } } @Override public void close() { siemensS7Net.ConnectClose(); } public static void main(String[] args) { System.out.println(staNos1.indexOf(129)); System.out.println(staNos1.size()); for (int i = 0; i