package com.zy.core.thread; import HslCommunication.Core.Types.OperateResult; import HslCommunication.Core.Types.OperateResultExOne; import HslCommunication.Profinet.Siemens.SiemensPLCS; import HslCommunication.Profinet.Siemens.SiemensS7Net; import com.alibaba.fastjson.JSON; import com.core.common.DateUtils; import com.core.common.SpringUtils; import com.zy.asrs.entity.BasRgv; import com.zy.asrs.entity.BasRgvOpt; import com.zy.asrs.service.BasRgvOptService; import com.zy.asrs.service.BasRgvService; import com.zy.common.utils.News; import com.zy.core.RgvThread2; import com.zy.core.ThreadHandler; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.OutputQueue; import com.zy.core.enums.RgvStatusType; import com.zy.core.enums.RgvTaskModeType; import com.zy.core.enums.SlaveType; import com.zy.core.model.RgvSlave; import com.zy.core.model.Task; import com.zy.core.model.command.CrnCommand; import com.zy.core.model.command.RgvCommand; import com.zy.core.model.protocol.RgvProtocol; import lombok.Data; import lombok.extern.slf4j.Slf4j; import java.text.MessageFormat; import java.util.Date; /** * RGV线程 * Created by vincent on 2022/11/29 */ @Data @Slf4j public class RgvThread implements Runnable, RgvThread2 { private SiemensS7Net siemensNet; private RgvSlave slave; private RgvProtocol rgvProtocol; /** * 工位1复位信号 */ private boolean resetFlag1 = false; /** * 工位2复位信号 */ private boolean resetFlag2 = false; //锁定标记 private boolean PakMk = true; public RgvThread(RgvSlave slave) { this.slave = slave; } @Override @SuppressWarnings("InfiniteLoopStatement") public void run() { this.connect(); while (true) { try { int step = 1; Task task = MessageQueue.poll(SlaveType.Rgv, slave.getId()); if (task != null) { step = task.getStep(); } switch (step) { // 读数据 case 1: readStatus(); break; // // 工位1、2写入数据 // case 2: // write((RgvCommand) task.getData()); // break; //工位1写入数据 case 4: write1((RgvCommand) task.getData()); break; // //工位2写入数据 // case 5: // write2((RgvCommand) task.getData()); // break; // 复位 case 3: RgvCommand command = (RgvCommand) task.getData(); if (null == command) { command = new RgvCommand(); } command.setRgvNo(slave.getId()); // RGV编号 command.setTaskNo1((short) 0); // 工作号 command.setAckFinish1((short) 1); // 任务完成确认位 command.setTaskMode1(RgvTaskModeType.NONE); // 任务模式 command.setSourceStaNo1((short)0); // 源站 command.setDestinationStaNo1((short)0); // 目标站 command.setCommand((short)0); write1(command); break; // 回原点 避让 case 9: RgvCommand commandAvoidanceXY = (RgvCommand) task.getData(); if (null == commandAvoidanceXY) { commandAvoidanceXY = new RgvCommand(); } commandAvoidanceXY.setRgvNo(slave.getId()); // RGV编号 commandAvoidanceXY.setTaskNo1((short) 9999); // 工作号 commandAvoidanceXY.setAckFinish1((short) 1); // 任务完成确认位 commandAvoidanceXY.setTaskMode1(RgvTaskModeType.GO_ORIGIN); // 任务模式 commandAvoidanceXY.setSourceStaNo1((short)0); // 源站 commandAvoidanceXY.setDestinationStaNo1((short)0); // 目标站 // commandAvoidanceXY.setTaskNo2((short) 0); // 工作号 // commandAvoidanceXY.setAckFinish2((short) 1); // 任务完成确认位 // commandAvoidanceXY.setTaskMode2(RgvTaskModeType.GO_ORIGIN); // 任务模式 // commandAvoidanceXY.setSourceStaNo2((short)0); // 源站 // commandAvoidanceXY.setDestinationStaNo2((short)0); // 目标站 commandAvoidanceXY.setCommand((short)0); write(commandAvoidanceXY); break; default: break; } Thread.sleep(500); } catch (Exception e) { // e.printStackTrace(); } } } /** * 初始化RGV状态 */ private void initRgv() { if (null == rgvProtocol) { rgvProtocol = new RgvProtocol(); } rgvProtocol.setMode((short) -1); rgvProtocol.setStatus((short)-1); rgvProtocol.setTaskNo1((short)0); rgvProtocol.setStatus1((short)-1); rgvProtocol.setLoaded1((short)0); rgvProtocol.setWalkPos((short)0); rgvProtocol.setRgvPos((short)0); // rgvProtocol.setTaskNo2((short)0); // rgvProtocol.setStatus2((short)-1); // rgvProtocol.setLoaded2((short)0); rgvProtocol.setAlarm((short)0); rgvProtocol.setxSpeed((short) 0); rgvProtocol.setxDistance((short) 0); rgvProtocol.setxDuration((short) 0); } @Override public boolean connect() { boolean result = false; siemensNet = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); siemensNet.setRack(slave.getRack().byteValue()); siemensNet.setSlot(slave.getSlot().byteValue()); OperateResult connect = siemensNet.ConnectServer(); if(connect.IsSuccess){ result = true; OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.info("RGV plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); log.error("RGV plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); initRgv(); } // siemensNet.ConnectClose(); return result; } /** * 读取状态 */ private void readStatus(){ try { OperateResultExOne result = siemensNet.Read("DB101.0", (short) 30); if (result.IsSuccess) { if (null == rgvProtocol || rgvProtocol.getRgvNo() == null) { rgvProtocol = new RgvProtocol(); rgvProtocol.setRgvNo(slave.getId()); } rgvProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0)); rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 2)); rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt16(result.Content, 4)); rgvProtocol.setStatus1(siemensNet.getByteTransform().TransInt16(result.Content, 6)); rgvProtocol.setLoaded1(siemensNet.getByteTransform().TransInt16(result.Content, 8)); rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransInt16(result.Content, 10)); rgvProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 12)); rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 14)); // rgvProtocol.setStatus2(siemensNet.getByteTransform().TransInt16(result.Content, 16)); rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 18)); // rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 20)); rgvProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 22)); // rgvProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 24)); rgvProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 26)); // rgvProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 28)); // rgvProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 30)); // rgvProtocol.setTemp5(siemensNet.getByteTransform().TransInt16(result.Content, 32)); // rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 28)); // rgvProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 40)); // rgvProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 48)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); // 工位1复位信号 if (rgvProtocol.getStatusType1().equals(RgvStatusType.WAITING) || rgvProtocol.getStatusType1().equals(RgvStatusType.FETCHWAITING)) { if (resetFlag1) { RgvCommand rgvCommand = new RgvCommand(); rgvCommand.setAckFinish1((short)1); if (write(rgvCommand)) { resetFlag1 = false; } } } // 工位2复位信号 // if (rgvProtocol.getStatusType2().equals(RgvStatusType.WAITING) // || rgvProtocol.getStatusType2().equals(RgvStatusType.FETCHWAITING)) { // if (resetFlag2) { // RgvCommand rgvCommand = new RgvCommand(); // rgvCommand.setAckFinish2((short)1); // if (write(rgvCommand)) { // resetFlag2 = false; // } // } // } try { // 根据实时信息更新数据库 BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); BasRgv basRgv = new BasRgv(); basRgv.setRgvNo(slave.getId()); basRgv.setRgvSts((int)rgvProtocol.getMode()); if (!basRgvService.updateById(rgvProtocol.toSqlModel(basRgv))){ log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } catch (Exception ignore){ System.out.println(ignore); } } else { initRgv(); OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); // log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); } } catch (Exception e) { e.printStackTrace(); OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); // log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); initRgv(); } } /** * 工位1、2同时写入数据 */ private boolean write(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } // convertRow(command); command.setRgvNo(slave.getId()); short[] array = new short[11]; array[0] = command.getAckFinish1(); array[1] = command.getTaskNo1(); array[2] = command.getTaskMode1(); array[3] = command.getSourceStaNo1(); array[4] = command.getDestinationStaNo1(); // array[0] = command.getAckFinish1(); // array[1] = command.getTaskNo1(); // array[2] = command.getTaskMode1(); // array[3] = command.getSourceStaNo1(); // array[4] = command.getDestinationStaNo1(); // array[5] = command.getAckFinish2(); // array[6] = command.getTaskNo2(); // array[7] = command.getTaskMode2(); // array[8] = command.getSourceStaNo2(); // array[9] = command.getDestinationStaNo2(); // array[10] = command.getCommand(); OperateResult result = siemensNet.Write("DB100.0", array); // if (command.getAckFinish1() == 0 && command.getAckFinish2() == 0) { // short commandFinish = 3; //工位1、2任务同时写入 // Thread.sleep(100L); // result = siemensNet.Write("DB100.20", commandFinish); // } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getTaskNo1().intValue(), command.getTaskNo2().intValue(), command.getRgvNo(), new Date(), command.getTaskModeType1().toString(), command.getSourceStaNo1().intValue(), command.getDestinationStaNo1().intValue(), command.getSourceStaNo2().intValue(), command.getDestinationStaNo2().intValue(), null, new Date(), null ); bean.insert(basRgvOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("RGV 命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入RGV plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } /** * 工位1写入数据 */ private boolean write1(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } OperateResultExOne result3 = siemensNet.Read("DB100.0", (short) 12); OperateResultExOne result4 = siemensNet.Read("DB100.10", (short) 2); if (result3.IsSuccess){ RgvCommand one = new RgvCommand(); // one.setAckFinish1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 0)); one.setTaskNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 2)); one.setTaskMode1(siemensNet.getByteTransform().TransInt16(result3.Content, 4)); one.setSourceStaNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 6)); one.setDestinationStaNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 8)); one.setCommand(siemensNet.getByteTransform().TransInt16(result4.Content, 0)); News.error("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); } OperateResult result8 = siemensNet.Write("DB100.10", (short) 0); if (result8.IsSuccess){ News.error("下发前把车子确认位置为0"); } // siemensNet.Write("DB100.20", command.getCommand()); command.setRgvNo(slave.getId()); short[] array = new short[5]; array[0] = command.getAckFinish1(); array[1] = command.getTaskNo1(); array[2] = command.getTaskMode1(); array[3] = command.getSourceStaNo1(); array[4] = command.getDestinationStaNo1(); // siemensNet.Write("DB100.10", command.getCommand()); OperateResult result = siemensNet.Write("DB100.0", array); if (!result.IsSuccess){ News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command)); MessageQueue.offer(SlaveType.Rgv,slave.getId(),new Task(4,command)); Thread.sleep(100); readStatus(); return false; } //RGV任务写入后,回读一次,看是否成功 Thread.sleep(400); try { OperateResultExOne resultRead = siemensNet.Read("DB100.0", (short) 12); if (resultRead.IsSuccess){ RgvCommand one = new RgvCommand(); // one.setAckFinish1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 0)); one.setTaskNo1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); one.setTaskMode1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); one.setSourceStaNo1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); one.setDestinationStaNo1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); if ( !command.getTaskNo1().equals(one.getTaskNo1()) || !command.getTaskMode1().equals(one.getTaskMode1()) || !command.getSourceStaNo1().equals(one.getSourceStaNo1()) || !command.getDestinationStaNo1().equals(one.getDestinationStaNo1()) ){ try{ News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); }catch (Exception e){ try{ News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); }catch (Exception e1){ News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); } } News.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(4, command)); Thread.sleep(100); readStatus(); return false; }else { News.info("RGV命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); } } }catch (Exception e){ News.error("RGV命令地址写入后回读出错"); } if (command.getAckFinish1() == 0) { if (result.IsSuccess) { Thread.sleep(300); //任务下发次数 int writeCount2 = 0; do { writeCount2++; short commandFinish = (short) 1; result = siemensNet.Write("DB100.10", commandFinish); if(result.IsSuccess){ //RGV任务写入后,回读一次,看是否成功 Thread.sleep(200); OperateResultExOne resultRead = siemensNet.Read("DB100.10", (short) 2); if (resultRead.IsSuccess) { commandFinish=siemensNet.getByteTransform().TransInt16(resultRead.Content, 0); if (commandFinish != 1){ News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); }else{ //任务命令写入成功 News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); break; } }else { News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); } } else { News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); } }while (writeCount2<5); } } // if (command.getAckFinish1() == 0) { // short commandFinish = 1; //工位1任务写入 // Thread.sleep(200); // result = siemensNet.Write("DB100.10", commandFinish); // } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getTaskNo1().intValue(), command.getTaskNo2().intValue(), command.getRgvNo(), new Date(), command.getTaskModeType1().toString(), command.getSourceStaNo1().intValue(), command.getDestinationStaNo1().intValue(), command.getSourceStaNo2().intValue(), command.getDestinationStaNo2().intValue(), null, new Date(), null ); bean.insert(basRgvOpt); } catch (Exception ignore) { log.error(ignore.getMessage()); } if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位1数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入RGV plc工位1数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } /** * 工位2写入数据 */ private boolean write2(RgvCommand command) throws InterruptedException { if (null == command) { log.error("RGV写入命令为空"); return false; } command.setRgvNo(slave.getId()); short[] array = new short[6]; array[0] = command.getAckFinish2(); array[1] = command.getTaskNo2(); array[2] = command.getTaskMode2(); array[3] = command.getSourceStaNo2(); array[4] = command.getDestinationStaNo2(); array[5] = command.getCommand(); OperateResult result = siemensNet.Write("DB100.10", array); if (command.getAckFinish2() == 0) { short commandFinish = 2; //工位2任务写入 Thread.sleep(100L); result = siemensNet.Write("DB100.20", commandFinish); } try { // 日志记录 BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); BasRgvOpt basRgvOpt = new BasRgvOpt( command.getTaskNo1().intValue(), command.getTaskNo2().intValue(), command.getRgvNo(), new Date(), command.getTaskModeType1().toString(), command.getSourceStaNo1().intValue(), command.getDestinationStaNo1().intValue(), command.getSourceStaNo2().intValue(), command.getDestinationStaNo2().intValue(), null, new Date(), null ); bean.insert(basRgvOpt); } catch (Exception ignore) {} if (result != null && result.IsSuccess) { Thread.sleep(200); this.readStatus(); log.info("RGV 工位2命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位2命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); return true; } else { OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位2数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); log.error("写入RGV plc工位2数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); return false; } } @Override public void close() { siemensNet.ConnectClose(); } /******************************************************************************************/ /**************************************** 测试专用 *****************************************/ /*****************************************************************************************/ public static void main(String[] args) throws InterruptedException { RgvSlave slave = new RgvSlave(); slave.setId(1); slave.setIp("192.168.6.9"); slave.setRack(0); slave.setSlot(0); RgvThread rgvThread = new RgvThread(slave); rgvThread.connect(); rgvThread.readStatus(); System.out.println(JSON.toJSONString(rgvThread.rgvProtocol)); Thread.sleep(3000L); } }