package com.zy.core.utils; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.alibaba.fastjson.serializer.SerializerFeature; import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.domain.enums.NotifyMsgType; import com.zy.asrs.domain.param.CreateLocMoveTaskParam; import com.zy.asrs.entity.BasStation; import com.zy.asrs.entity.BasCrnp; import com.zy.asrs.entity.LocMast; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasCrnpService; import com.zy.asrs.service.BasStationService; import com.zy.asrs.service.LocMastService; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.utils.NotifyUtils; import com.zy.asrs.utils.Utils; import com.zy.common.model.StartupDto; import com.zy.common.service.CommonService; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.StationObjModel; import com.zy.core.model.Task; import com.zy.core.model.command.CrnCommand; import com.zy.core.model.protocol.CrnProtocol; import com.zy.core.model.protocol.StationProtocol; import com.zy.core.thread.CrnThread; import com.zy.core.thread.StationThread; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Component; import java.util.ArrayList; import java.util.Comparator; import java.util.Date; import java.util.HashMap; import java.util.List; import java.util.Map; @Component public class CrnOperateProcessUtils { @Autowired private WrkMastService wrkMastService; @Autowired private BasCrnpService basCrnpService; @Autowired private LocMastService locMastService; @Autowired private BasStationService basStationService; @Autowired private RedisUtil redisUtil; @Autowired private WmsOperateUtils wmsOperateUtils; @Autowired private CommonService commonService; @Autowired private NotifyUtils notifyUtils; @Autowired private StationOperateProcessUtils stationOperateProcessUtils; public synchronized void crnIoExecute() { Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj != null) { HashMap systemConfigMap = (HashMap) systemConfigMapObj; if (systemConfigMap.get("crnRunMethod").equals("solver")) { plannerExecute(); }else { crnIoExecuteNormal(); } } } //入出库 ===>> 堆垛机入出库作业下发 public synchronized void crnIoExecuteNormal() { List basCrnps = basCrnpService.list(new QueryWrapper<>()); Map dispatchCrnMap = new HashMap<>(); Map dispatchThreadMap = new HashMap<>(); Map dispatchProtocolMap = new HashMap<>(); for (BasCrnp basCrnp : basCrnps) { CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo()); if (crnThread == null) { continue; } CrnProtocol crnProtocol = crnThread.getStatus(); if (crnProtocol == null) { continue; } long runningCount = wrkMastService.count(new QueryWrapper() .eq("crn_no", basCrnp.getCrnNo()) .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts)); if (runningCount > 0) { continue; } // 只有当堆垛机空闲 并且 无任务时才继续执行 if (crnProtocol.getMode() == CrnModeType.AUTO.id && crnProtocol.getTaskNo() == 0 && crnProtocol.getStatus() == CrnStatusType.IDLE.id && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0 && crnProtocol.getAlarm() == 0 ) { Object clearLock = redisUtil.get(RedisKeyType.CLEAR_CRN_TASK_LIMIT.key + basCrnp.getCrnNo()); if (clearLock != null) { continue; } dispatchCrnMap.put(basCrnp.getCrnNo(), basCrnp); dispatchThreadMap.put(basCrnp.getCrnNo(), crnThread); dispatchProtocolMap.put(basCrnp.getCrnNo(), crnProtocol); } } if (dispatchCrnMap.isEmpty()) { return; } List taskQueue = wrkMastService.list(new QueryWrapper() .in("crn_no", new ArrayList<>(dispatchCrnMap.keySet())) .in("wrk_sts", WrkStsType.INBOUND_DEVICE_RUN.sts, WrkStsType.NEW_OUTBOUND.sts, WrkStsType.NEW_LOC_MOVE.sts)); taskQueue.sort(Comparator .comparingInt(this::resolveBatchOutboundRank) .thenComparingInt(this::resolveBatchSeqOrder) .thenComparingDouble(this::resolveTaskIoPri) .thenComparingLong(this::resolveTaskQueueTime) .thenComparingInt(this::resolveTaskQueueNo)); for (WrkMast wrkMast : taskQueue) { if (wrkMast == null || wrkMast.getCrnNo() == null) { continue; } Integer crnNo = wrkMast.getCrnNo(); BasCrnp basCrnp = dispatchCrnMap.get(crnNo); CrnThread crnThread = dispatchThreadMap.get(crnNo); CrnProtocol crnProtocol = dispatchProtocolMap.get(crnNo); if (basCrnp == null || crnThread == null || crnProtocol == null) { continue; } if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) { boolean result = this.crnExecuteInPlanner(basCrnp, crnThread, wrkMast); if (result) { crnProtocol.setLastIo("O"); return; } continue; } if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { boolean result = this.crnExecuteOutPlanner(basCrnp, crnThread, wrkMast); if (result) { crnProtocol.setLastIo("I"); return; } continue; } if (wrkMast.getWrkSts() != null && wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { boolean transfer = this.crnExecuteMovePlanner(basCrnp, crnThread, wrkMast); if (transfer) { return; } } } } private int resolveBatchOutboundRank(WrkMast wrkMast) { return isBatchOutboundTask(wrkMast) ? 0 : 1; } private int resolveBatchSeqOrder(WrkMast wrkMast) { if (!isBatchOutboundTask(wrkMast) || wrkMast.getBatchSeq() == null) { return Integer.MAX_VALUE; } return wrkMast.getBatchSeq(); } private double resolveTaskIoPri(WrkMast wrkMast) { if (wrkMast == null || wrkMast.getIoPri() == null) { return Double.MAX_VALUE; } return wrkMast.getIoPri(); } private long resolveTaskQueueTime(WrkMast wrkMast) { if (wrkMast == null) { return Long.MAX_VALUE; } Date queueTime = wrkMast.getAppeTime() != null ? wrkMast.getAppeTime() : wrkMast.getIoTime(); return queueTime == null ? Long.MAX_VALUE : queueTime.getTime(); } private int resolveTaskQueueNo(WrkMast wrkMast) { if (wrkMast == null || wrkMast.getWrkNo() == null) { return Integer.MAX_VALUE; } return wrkMast.getWrkNo(); } private boolean isBatchOutboundTask(WrkMast wrkMast) { return wrkMast != null && Integer.valueOf(WrkIoType.OUT.id).equals(wrkMast.getIoType()) && !Cools.isEmpty(wrkMast.getBatch()); } private synchronized boolean crnExecuteIn(BasCrnp basCrnp, CrnThread crnThread) { CrnProtocol crnProtocol = crnThread.getStatus(); if(crnProtocol == null){ return false; } if(!basCrnp.getInEnable().equals("Y")){ News.info("堆垛机:{} 可入信号不满足", basCrnp.getCrnNo()); return false; } List inStationList = basCrnp.getInStationList$(); if(inStationList.isEmpty()){ News.info("堆垛机:{} 入库站点未设置", basCrnp.getCrnNo()); return false; } Integer crnNo = basCrnp.getCrnNo(); for (StationObjModel stationObjModel : inStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (!stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() <= 0) { continue; } if (!stationProtocol.isInEnable()) { News.taskInfo(stationProtocol.getTaskNo(), "取货站点:{} 没有可入信号", stationObjModel.getStationId()); continue; } // 获取任务 WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo()); if (null == wrkMast) { News.taskInfo(stationProtocol.getTaskNo(), "工作号:{} 任务信息不存在", stationProtocol.getTaskNo()); continue; } if (!wrkMast.getCrnNo().equals(basCrnp.getCrnNo())) { continue; } if(wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts){ continue; } // 获取库位信息 LocMast locMast = locMastService.getById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 信息不存在", wrkMast.getLocNo()); continue; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 状态异常", wrkMast.getLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String sourceLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); CrnCommand command = crnThread.getPickAndPutCommand(sourceLocNo, wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo); wrkMast.setWrkSts(WrkStsType.INBOUND_RUN.sts); wrkMast.setCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command)); notifyUtils.notify(String.valueOf(SlaveType.Crn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_IN_TASK_RUN, null); News.info("堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(command)); return true; } } return false; } private synchronized boolean crnExecuteOut(BasCrnp basCrnp, CrnThread crnThread) { CrnProtocol crnProtocol = crnThread.getStatus(); if(crnProtocol == null){ return false; } if(!basCrnp.getOutEnable().equals("Y")){ News.info("堆垛机:{} 可出信号不满足", basCrnp.getCrnNo()); return false; } List outStationList = basCrnp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo()); return false; } if (isOutboundStationTaskLimitReached()) { return false; } Integer crnNo = basCrnp.getCrnNo(); List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("crn_no", crnNo) .eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts) .orderBy(true, true, "batch_seq") ); for (WrkMast wrkMast : wrkMasts) { if (isOutboundTargetStationTaskLimitReached(wrkMast)) { continue; } if (!allowBatchOutboundExecute(wrkMast)) { continue; } for (StationObjModel stationObjModel : outStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() != 0) { continue; } if (!stationProtocol.isOutEnable()) { News.info("放货站点:{} 没有可出信号", stationObjModel.getStationId()); continue; } // 获取库位信息 LocMast locMast = locMastService.getById(wrkMast.getSourceLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); continue; } if (!locMast.getLocSts().equals("R")) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常", wrkMast.getSourceLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String targetLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), targetLocNo, wrkMast.getWrkNo(), crnNo); wrkMast.setWrkSts(WrkStsType.OUTBOUND_RUN.sts); wrkMast.setCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command)); notifyUtils.notify(String.valueOf(SlaveType.Crn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_OUT_TASK_RUN, null); News.info("堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(command)); return true; } } } return false; } private synchronized boolean crnExecuteInPlanner(BasCrnp basCrnp, CrnThread crnThread, WrkMast wrkMast) { CrnProtocol crnProtocol = crnThread.getStatus(); if (crnProtocol == null) { return false; } if (!basCrnp.getInEnable().equals("Y")) { News.info("堆垛机:{} 可入信号不满足", basCrnp.getCrnNo()); return false; } List inStationList = basCrnp.getInStationList$(); if (inStationList.isEmpty()) { News.info("堆垛机:{} 入库站点未设置", basCrnp.getCrnNo()); return false; } Integer crnNo = basCrnp.getCrnNo(); for (StationObjModel stationObjModel : inStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (!stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() <= 0) { continue; } if (!stationProtocol.isInEnable()) { News.taskInfo(stationProtocol.getTaskNo(), "取货站点:{} 没有可入信号", stationObjModel.getStationId()); continue; } if (!wrkMast.getWrkNo().equals(stationProtocol.getTaskNo())) { continue; } if (wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts) { continue; } // 获取库位信息 LocMast locMast = locMastService.getById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 信息不存在", wrkMast.getLocNo()); continue; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 状态异常", wrkMast.getLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String sourceLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); CrnCommand command = crnThread.getPickAndPutCommand(sourceLocNo, wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo); wrkMast.setWrkSts(WrkStsType.INBOUND_RUN.sts); wrkMast.setCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command)); notifyUtils.notify(String.valueOf(SlaveType.Crn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_IN_TASK_RUN, null); News.info("堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(command)); return true; } } return false; } private synchronized boolean crnExecuteOutPlanner(BasCrnp basCrnp, CrnThread crnThread, WrkMast wrkMast) { CrnProtocol crnProtocol = crnThread.getStatus(); if (crnProtocol == null) { return false; } if (!basCrnp.getOutEnable().equals("Y")) { News.info("堆垛机:{} 可出信号不满足", basCrnp.getCrnNo()); return false; } List outStationList = basCrnp.getOutStationList$(); if (outStationList.isEmpty()) { News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo()); return false; } if (isOutboundStationTaskLimitReached()) { return false; } Integer crnNo = basCrnp.getCrnNo(); if (isOutboundTargetStationTaskLimitReached(wrkMast)) { return false; } if (!allowBatchOutboundExecute(wrkMast)) { return false; } for (StationObjModel stationObjModel : outStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() != 0) { continue; } if (!stationProtocol.isOutEnable()) { News.info("放货站点:{} 没有可出信号", stationObjModel.getStationId()); continue; } // 获取库位信息 LocMast locMast = locMastService.getById(wrkMast.getSourceLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); continue; } if (!locMast.getLocSts().equals("R")) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常", wrkMast.getSourceLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String targetLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), targetLocNo, wrkMast.getWrkNo(), crnNo); wrkMast.setWrkSts(WrkStsType.OUTBOUND_RUN.sts); wrkMast.setCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command)); notifyUtils.notify(String.valueOf(SlaveType.Crn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_OUT_TASK_RUN, null); News.info("堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(command)); return true; } } return false; } private boolean allowBatchOutboundExecute(WrkMast wrkMast) { if (wrkMast == null || Cools.isEmpty(wrkMast.getBatch())) { return true; } if (Cools.isEmpty(wrkMast.getBatchSeq())) { News.taskInfo(wrkMast.getWrkNo(), "批次:{} 缺少批次序号,暂不允许堆垛机出库", wrkMast.getBatch()); return false; } WrkMast firstBatchWrkMast = wrkMastService.getOne(new QueryWrapper() .eq("io_type", WrkIoType.OUT.id) .eq("batch", wrkMast.getBatch()) .orderByAsc("batch_seq") .orderByAsc("wrk_no") .last("limit 1")); if (firstBatchWrkMast == null) { return true; } if (Cools.isEmpty(firstBatchWrkMast.getBatchSeq())) { News.taskInfo(wrkMast.getWrkNo(), "批次:{} 存在未配置批次序号的任务,暂不允许堆垛机出库", wrkMast.getBatch()); return false; } boolean currentIsFirstBatchTask = wrkMast.getWrkNo().equals(firstBatchWrkMast.getWrkNo()); boolean firstBatchTaskExecuted = firstBatchWrkMast.getWrkSts() != null && !firstBatchWrkMast.getWrkSts().equals(WrkStsType.NEW_OUTBOUND.sts); if (!currentIsFirstBatchTask && !firstBatchTaskExecuted) { News.taskInfo(wrkMast.getWrkNo(), "批次:{} 首个序号任务:{} 尚未执行,当前任务暂不允许出库", wrkMast.getBatch(), firstBatchWrkMast.getWrkNo()); return false; } int batchRunningLimit = getSystemConfigInt("crnOutBatchRunningLimit", 5); if (batchRunningLimit <= 0) { return true; } long batchRunningCount = wrkMastService.count(new QueryWrapper() .eq("io_type", WrkIoType.OUT.id) .eq("batch", wrkMast.getBatch()) .notIn("wrk_sts", WrkStsType.NEW_OUTBOUND.sts, WrkStsType.COMPLETE_OUTBOUND.sts, WrkStsType.SETTLE_OUTBOUND.sts)); if (batchRunningCount >= batchRunningLimit) { News.taskInfo(wrkMast.getWrkNo(), "批次:{} 执行中任务数达到上限,当前={},上限={}", wrkMast.getBatch(), batchRunningCount, batchRunningLimit); return false; } return true; } private boolean isOutboundStationTaskLimitReached() { int stationMaxTaskCount = getSystemConfigInt("stationMaxTaskCountLimit", 30); if (stationMaxTaskCount <= 0) { return false; } int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount(); if (currentStationTaskCount >= stationMaxTaskCount) { News.warn("输送站点任务数量达到上限,已停止任务下发。当前任务数={},上限={}", currentStationTaskCount, stationMaxTaskCount); return true; } return false; } private boolean isOutboundTargetStationTaskLimitReached(WrkMast wrkMast) { if (wrkMast == null || wrkMast.getStaNo() == null) { return false; } BasStation basStation = basStationService.getById(wrkMast.getStaNo()); if (basStation == null || basStation.getOutTaskLimit() == null || basStation.getOutTaskLimit() < 0) { return false; } int currentStationTaskCount = stationOperateProcessUtils.getCurrentOutboundTaskCountByTargetStation(wrkMast.getStaNo()); if (currentStationTaskCount >= basStation.getOutTaskLimit()) { News.taskInfo(wrkMast.getWrkNo(), "目标出库站:{} 已达出库任务上限,当前={},上限={}", wrkMast.getStaNo(), currentStationTaskCount, basStation.getOutTaskLimit()); return true; } return false; } private int getSystemConfigInt(String code, int defaultValue) { Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj == null) { return defaultValue; } try { HashMap systemConfigMap = (HashMap) systemConfigMapObj; return Integer.parseInt(systemConfigMap.getOrDefault(code, String.valueOf(defaultValue))); } catch (Exception ignore) { return defaultValue; } } private synchronized boolean crnExecuteLocTransfer(BasCrnp basCrnp, CrnThread crnThread) { CrnProtocol crnProtocol = crnThread.getStatus(); if(crnProtocol == null){ return false; } Integer crnNo = basCrnp.getCrnNo(); List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("crn_no", crnNo) .eq("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts) ); for (WrkMast wrkMast : wrkMasts) { // 获取源库位信息 LocMast sourceLocMast = locMastService.getById(wrkMast.getSourceLocNo()); if (sourceLocMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); continue; } if(!sourceLocMast.getLocSts().equals("R")){ News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常,不属于出库预约状态", wrkMast.getSourceLocNo()); continue; } // 获取库位信息 LocMast locMast = locMastService.getById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "库位:{} 信息不存在", wrkMast.getLocNo()); continue; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "库位:{} 状态异常,不属于入库预约状态", wrkMast.getLocNo()); continue; } CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo); wrkMast.setWrkSts(WrkStsType.LOC_MOVE_RUN.sts); wrkMast.setCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command)); notifyUtils.notify(String.valueOf(SlaveType.Crn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_TRANSFER_TASK_RUN, null); News.info("堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(command)); return true; } } return false; } //堆垛机任务执行完成 public synchronized void crnIoExecuteFinish() { List basCrnps = basCrnpService.list(new QueryWrapper<>()); for (BasCrnp basCrnp : basCrnps) { CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo()); if(crnThread == null){ continue; } CrnProtocol crnProtocol = crnThread.getStatus(); if(crnProtocol == null){ continue; } if (crnProtocol.getMode() == CrnModeType.AUTO.id && crnProtocol.getTaskNo() > 0 && crnProtocol.getStatus() == CrnStatusType.WAITING.id ) { Object lock = redisUtil.get(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo()); if(lock != null){ continue; } // 获取待确认工作档 WrkMast wrkMast = wrkMastService.selectByWorkNo(crnProtocol.getTaskNo()); if (wrkMast == null) { News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); continue; } Long updateWrkSts = null; if(wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts){ updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts; notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_IN_TASK_COMPLETE, null); }else if(wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts){ updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts; notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_OUT_TASK_COMPLETE, null); List outStationList = basCrnp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo()); return; } StationObjModel outStationObjModel = null; for (StationObjModel stationObjModel : outStationList) { if (stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) { outStationObjModel = stationObjModel; break; } } redisUtil.set(RedisKeyType.CRN_OUT_TASK_COMPLETE_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(outStationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24); }else if(wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts){ updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts; notifyUtils.notify(String.valueOf(SlaveType.Crn), crnProtocol.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_TRANSFER_TASK_COMPLETE, null); }else{ News.error("堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); continue; } wrkMast.setWrkSts(updateWrkSts); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { CrnCommand resetCommand = crnThread.getResetCommand(crnProtocol.getTaskNo(), crnProtocol.getCrnNo()); MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, resetCommand)); News.info("堆垛机任务状态更新成功,堆垛机号={},工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo()); } redisUtil.set(RedisKeyType.CRN_IO_EXECUTE_FINISH_LIMIT.key + basCrnp.getCrnNo(), "lock",10); } } } public synchronized void plannerExecute() { int nowSec = (int) (System.currentTimeMillis() / 1000); List basCrnps = basCrnpService.list(new QueryWrapper<>()); for (BasCrnp basCrnp : basCrnps) { String key = RedisKeyType.PLANNER_SCHEDULE.key + "CRN-" + basCrnp.getCrnNo(); List items = redisUtil.lGet(key, 0, -1); if (items == null || items.isEmpty()) { continue; } CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo()); if (crnThread == null) { continue; } CrnProtocol crnProtocol = crnThread.getStatus(); if (crnProtocol == null) { continue; } List running = wrkMastService.list(new QueryWrapper() .eq("crn_no", basCrnp.getCrnNo()) .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts, WrkStsType.LOC_MOVE_RUN.sts) ); if (!running.isEmpty()) { continue; } if (!(crnProtocol.getMode() == CrnModeType.AUTO.id && crnProtocol.getTaskNo() == 0 && crnProtocol.getStatus() == CrnStatusType.IDLE.id && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0 && crnProtocol.getAlarm() == 0)) { continue; } for (Object v : items) { String s = String.valueOf(v); JSONObject obj = null; try { obj = JSON.parseObject(s); } catch (Exception ignore) {} if (obj == null) { continue; } Integer startEpochSec = obj.getInteger("startEpochSec"); Integer endEpochSec = obj.getInteger("endEpochSec"); Integer taskId = obj.getInteger("taskId"); String taskType = obj.getString("taskType"); if (startEpochSec == null || taskId == null || taskType == null) { continue; } int earlySlackSec = 5; int lateSlackSec = 10; Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj != null) { try { HashMap systemConfigMap = (HashMap) systemConfigMapObj; String es = systemConfigMap.getOrDefault("plannerEarlySlackSec", "60"); String ls = systemConfigMap.getOrDefault("plannerLateSlackSec", "10"); earlySlackSec = Integer.parseInt(es); lateSlackSec = Integer.parseInt(ls); } catch (Exception ignore) {} } if (nowSec < startEpochSec - earlySlackSec) { continue; } if (endEpochSec != null && nowSec > endEpochSec + lateSlackSec) { redisUtil.lRemove(key, 1, s); continue; } WrkMast wrkMast = wrkMastService.selectByWorkNo(taskId); if (wrkMast == null) { redisUtil.lRemove(key, 1, s); continue; } if ("IN".equalsIgnoreCase(taskType)) { boolean result = this.crnExecuteInPlanner(basCrnp, crnThread, wrkMast);//入库 if (result) { redisUtil.lRemove(key, 1, s); break; } } else if ("OUT".equalsIgnoreCase(taskType)) { boolean result = this.crnExecuteOutPlanner(basCrnp, crnThread, wrkMast);//出库 if (result) { redisUtil.lRemove(key, 1, s); break; } } else if ("MOVE".equalsIgnoreCase(taskType)) { boolean result = this.crnExecuteMovePlanner(basCrnp, crnThread, wrkMast);//移库 if (result) { redisUtil.lRemove(key, 1, s); break; } } } } } private synchronized boolean crnExecuteMovePlanner(BasCrnp basCrnp, CrnThread crnThread, WrkMast wrkMast) { CrnProtocol crnProtocol = crnThread.getStatus(); if (crnProtocol == null) { return false; } Integer crnNo = basCrnp.getCrnNo(); if (!wrkMast.getWrkSts().equals(WrkStsType.NEW_LOC_MOVE.sts)) { return false; } // 获取源库位信息 LocMast sourceLocMast = locMastService.getById(wrkMast.getSourceLocNo()); if (sourceLocMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); return false; } if(!sourceLocMast.getLocSts().equals("R")){ News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常,不属于出库预约状态", wrkMast.getSourceLocNo()); return false; } // 获取库位信息 LocMast locMast = locMastService.getById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "库位:{} 信息不存在", wrkMast.getLocNo()); return false; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "库位:{} 状态异常,不属于入库预约状态", wrkMast.getLocNo()); return false; } CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo); wrkMast.setWrkSts(WrkStsType.LOC_MOVE_RUN.sts); wrkMast.setCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command)); notifyUtils.notify(String.valueOf(SlaveType.Crn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.CRN_TRANSFER_TASK_RUN, null); News.info("堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(command)); return true; } return false; } //检测浅库位状态 public synchronized boolean checkShallowLocStatus(String locNo, Integer taskNo) { String checkDeepLocOutTaskBlockReport = "Y"; Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj != null) { HashMap systemConfigMap = (HashMap) systemConfigMapObj; checkDeepLocOutTaskBlockReport = systemConfigMap.get("checkDeepLocOutTaskBlockReport"); } if (!checkDeepLocOutTaskBlockReport.equals("Y")) { return true; } Object lock = redisUtil.get(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo); if (lock != null) { return false; } Integer shallowRow = Utils.getShallowRowByDeepRow(Utils.getRow(locNo)); if (shallowRow == null) { return true; } redisUtil.set(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo, "lock", 5); String shallowLocNo = Utils.getLocNo(shallowRow, Utils.getBay(locNo), Utils.getLev(locNo)); LocMast shallowLocMast = locMastService.queryByLoc(shallowLocNo); if (shallowLocMast == null) { return true; } if (shallowLocMast.getLocSts().equals("O")) { return true; } if (shallowLocMast.getLocSts().equals("F")) { //浅库位状态有货,申请更换库位 String response = wmsOperateUtils.applyChangeLocNo(shallowLocNo); if (response == null) { News.taskError(taskNo, "WCS申请在库库位更换库位失败,WMS接口未响应!!!response:{}", response); return false; } JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); String moveLocNo = dto.getLocNo(); CreateLocMoveTaskParam moveTaskParam = new CreateLocMoveTaskParam(); moveTaskParam.setTaskNo(dto.getTaskNo()); moveTaskParam.setSourceLocNo(shallowLocNo); moveTaskParam.setLocNo(moveLocNo); try { boolean result = commonService.createLocMoveTask(moveTaskParam); } catch (CoolException e) { News.taskInfo(taskNo, e.getMessage()); } } else { News.error("请求WMS申请更换库位接口失败!!!response:{}", response); } } return false; } }