package com.zy.core.plugin; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.zy.asrs.domain.param.CreateInTaskParam; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.WrkMastService; import com.zy.common.model.StartupDto; import com.zy.common.service.CommonService; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.StationObjModel; import com.zy.core.model.Task; import com.zy.core.model.command.StationCommand; import com.zy.core.model.protocol.StationProtocol; import com.zy.core.plugin.api.MainProcessPluginApi; import com.zy.core.task.MainProcessLane; import com.zy.core.task.MainProcessTaskSubmitter; import com.zy.core.thread.StationThread; import com.zy.core.utils.CrnOperateProcessUtils; import com.zy.core.utils.DualCrnOperateProcessUtils; import com.zy.core.utils.StationOperateProcessUtils; import com.zy.core.utils.WmsOperateUtils; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Component; import java.util.Date; import java.util.HashMap; import java.util.List; import java.util.Map; @Slf4j @Component public class XiaosongProcess implements MainProcessPluginApi { private static final long DISPATCH_INTERVAL_MS = 200L; private static final long MAINTENANCE_INTERVAL_MS = 500L; @Autowired private CrnOperateProcessUtils crnOperateUtils; @Autowired private StationOperateProcessUtils stationOperateProcessUtils; @Autowired private CommonService commonService; @Autowired private BasDevpService basDevpService; @Autowired private WrkMastService wrkMastService; @Autowired private RedisUtil redisUtil; @Autowired private WmsOperateUtils wmsOperateUtils; @Autowired private DualCrnOperateProcessUtils dualCrnOperateProcessUtils; @Autowired private MainProcessTaskSubmitter mainProcessTaskSubmitter; @Override public void run() { // 检测入库站是否有任务生成,并按站点 lane 异步启动入库 stationOperateProcessUtils.submitStationEnableInTasks(DISPATCH_INTERVAL_MS); // 请求生成入库任务,放入独立 lane,避免拖慢其他主流程方法 submitGenerateStoreWrkFileTask(); // 执行堆垛机任务 crnOperateUtils.submitCrnIoTasks(DISPATCH_INTERVAL_MS); // 堆垛机任务执行完成 crnOperateUtils.submitCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS); // 执行输送站点入库任务 stationOperateProcessUtils.submitStationInTasks(DISPATCH_INTERVAL_MS); // 执行堆垛机输送站点出库任务 stationOperateProcessUtils.submitCrnStationOutTasks(DISPATCH_INTERVAL_MS); // 执行双工位堆垛机输送站点出库任务 stationOperateProcessUtils.submitDualCrnStationOutTasks(DISPATCH_INTERVAL_MS); // 检测输送站点出库任务执行完成 stationOperateProcessUtils.submitStationOutExecuteFinishTasks(DISPATCH_INTERVAL_MS); // 检测任务转完成 stationOperateProcessUtils.submitCheckTaskToCompleteTasks(DISPATCH_INTERVAL_MS); // 检测输送站点是否运行堵塞 stationOperateProcessUtils.submitCheckStationRunBlockTasks(MAINTENANCE_INTERVAL_MS); // 执行双工位堆垛机任务 dualCrnOperateProcessUtils.submitDualCrnIoTasks(DISPATCH_INTERVAL_MS); // 双工位堆垛机任务执行完成 dualCrnOperateProcessUtils.submitDualCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS); } private void submitGenerateStoreWrkFileTask() { mainProcessTaskSubmitter.submitSerialTask( MainProcessLane.GENERATE_STORE, "submitGenerateStoreWrkFileTask", DISPATCH_INTERVAL_MS, this::submitGenerateStoreWrkFileTasksInternal ); } private void submitGenerateStoreWrkFileTasksInternal() { List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (final BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } Map stationMap = stationThread.getStatusMap(); if (stationMap == null || stationMap.isEmpty()) { continue; } List list = basDevp.getBarcodeStationList$(); for (final StationObjModel entity : list) { Integer stationId = entity == null ? null : entity.getStationId(); if (stationId == null || !stationMap.containsKey(stationId)) { continue; } mainProcessTaskSubmitter.submitKeyedSerialTask( MainProcessLane.GENERATE_STORE, stationId, "generateStoreWrkFile", DISPATCH_INTERVAL_MS, new Runnable() { @Override public void run() { generateStoreWrkFile(basDevp, entity); } } ); } } } private void generateStoreWrkFile(BasDevp basDevp, StationObjModel entity) { if (basDevp == null || entity == null || entity.getStationId() == null) { return; } Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj == null) { return; } HashMap systemConfigMap = (HashMap) systemConfigMapObj; int conveyorStationTaskLimit = 30; String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit"); if (conveyorStationTaskLimitStr != null) { conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr); } int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount(); if (currentStationTaskCount > conveyorStationTaskLimit) { News.error("输送站点任务已达到上限,上限值:{},站点任务数:{}", conveyorStationTaskLimit, currentStationTaskCount); return; } Integer stationId = entity.getStationId(); StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { return; } Map stationMap = stationThread.getStatusMap(); if (stationMap == null || !stationMap.containsKey(stationId)) { return; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null) { return; } if (!(stationProtocol.isAutoing() && stationProtocol.isLoading() && stationProtocol.isInEnable() && stationProtocol.getTaskNo() > 0)) { return; } if (Cools.isEmpty(stationProtocol.getBarcode())) { return; } if (stationProtocol.getError() > 0) { Object backLock = redisUtil.get(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo()); if (backLock != null) { return; } StationObjModel backStation = entity.getBackStation(); StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.STATION_BACK.id), stationId, backStation.getStationId(), 0); if (command == null) { News.taskInfo(stationProtocol.getTaskNo(), "{}工作,获取输送线命令失败", stationProtocol.getTaskNo()); return; } MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command)); News.taskInfo(stationProtocol.getTaskNo(), "{}扫码异常,已退回至{}", backStation.getStationId()); redisUtil.set(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo(), "lock", 10); return; } List wrkMasts = wrkMastService .selectList(new EntityWrapper() .eq("barcode", stationProtocol.getBarcode())); if (!wrkMasts.isEmpty()) { WrkMast firstWrkMast = wrkMasts.get(0); News.info("[WCS Debug][条码站入库] 条码已有工作档,跳过生成。stationId={},barcode={},当前站点taskNo={},已存在数量={},首个工作号={},状态={},locNo={}", stationId, stationProtocol.getBarcode(), stationProtocol.getTaskNo(), wrkMasts.size(), firstWrkMast.getWrkNo(), firstWrkMast.getWrkSts(), firstWrkMast.getLocNo()); for (WrkMast wrkMast : wrkMasts) { if (wrkMast.getIoType().equals(WrkIoType.OUT.id) && wrkMast.getWrkSts().equals(WrkStsType.STATION_RUN.sts)) { wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); } } return; } Object generateLock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId); if (generateLock != null) { return; } String barcode = stationProtocol.getBarcode(); Integer stationIdVal = stationProtocol.getStationId(); long applyStartMs = System.currentTimeMillis(); News.info("[WCS Debug][条码站入库] 准备请求WMS生成入库任务。stationId={},barcode={},stationTaskNo={},palletHeight={},isInEnable={}", stationIdVal, barcode, stationProtocol.getTaskNo(), stationProtocol.getPalletHeight(), stationProtocol.isInEnable()); String response = wmsOperateUtils.applyInTask(barcode, stationIdVal, stationProtocol.getPalletHeight()); News.info("[WCS Debug][条码站入库] WMS生成入库任务返回。stationId={},barcode={},stationTaskNo={},costMs={},response={}", stationIdVal, barcode, stationProtocol.getTaskNo(), System.currentTimeMillis() - applyStartMs, response); if (response == null) { News.error("WMS入库同步请求失败,接口未响应,barcode={},stationId={}", barcode, stationIdVal); redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2); stationProtocol.setSystemWarning("请求入库失败,WMS无返回"); return; } JSONObject jsonObject = JSON.parseObject(response); Integer code = jsonObject.getInteger("code"); if (code != null && code.equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); if (dto == null || Cools.isEmpty(dto.getLocNo())) { News.warn("[WCS Debug][条码站入库] WMS返回成功但库位为空,等待下一轮生成。stationId={},barcode={},stationTaskNo={},response={}", stationIdVal, barcode, stationProtocol.getTaskNo(), response); redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2); stationProtocol.setSystemWarning("WMS已返回任务但库位为空"); return; } CreateInTaskParam taskParam = new CreateInTaskParam(); taskParam.setTaskNo(dto.getTaskNo()); taskParam.setLocNo(dto.getLocNo()); taskParam.setTaskPri(dto.getTaskPri()); taskParam.setBarcode(barcode); News.info("[WCS Debug][条码站入库] 准备创建入库工作档。stationId={},barcode={},wmsTaskNo={},locNo={},taskPri={}", stationIdVal, barcode, dto.getTaskNo(), dto.getLocNo(), dto.getTaskPri()); WrkMast wrkMast = commonService.createInTask(taskParam); News.info("[WCS Debug][条码站入库] 入库工作档创建完成。stationId={},barcode={},wmsTaskNo={},wrkNo={},locNo={}", stationIdVal, barcode, dto.getTaskNo(), wrkMast == null ? null : wrkMast.getWrkNo(), dto.getLocNo()); stationProtocol.setSystemWarning(""); } else { News.error("WMS入库同步请求失败,接口返回Code异常,barcode={},stationId={},response={}", barcode, stationIdVal, response); redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2); stationProtocol.setSystemWarning("请求入库失败,WMS返回=" + response); } } //检测入库站是否有任务生成,并启动入库 private synchronized void checkInStationHasTask() { List basDevps = basDevpService.selectList(new EntityWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if(stationThread == null){ continue; } Map stationMap = stationThread.getStatusMap(); List list = basDevp.getInStationList$(); for (StationObjModel entity : list) { Integer stationId = entity.getStationId(); if(!stationMap.containsKey(stationId)){ continue; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null) { continue; } Object lock = redisUtil.get(RedisKeyType.GENERATE_ENABLE_IN_STATION_DATA_LIMIT.key + stationId); if(lock != null){ continue; } if (stationProtocol.isAutoing() && stationProtocol.isLoading() && stationProtocol.getTaskNo() == 0 && stationProtocol.isEnableIn() ) { StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.ENABLE_IN.id), stationId, entity.getBarcodeStation().getStationId(), 0); MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command)); redisUtil.set(RedisKeyType.GENERATE_ENABLE_IN_STATION_DATA_LIMIT.key + stationId, "lock", 15); News.info("{}站点启动入库成功,数据包:{}", stationId, JSON.toJSONString(command)); } } } } }