package com.zy.core.utils; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.alibaba.fastjson.serializer.SerializerFeature; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.exception.CoolException; import com.zy.asrs.domain.enums.NotifyMsgType; import com.zy.asrs.domain.param.CreateLocMoveTaskParam; import com.zy.asrs.entity.BasDualCrnp; import com.zy.asrs.entity.LocMast; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasDualCrnpService; import com.zy.asrs.service.LocMastService; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.utils.NotifyUtils; import com.zy.asrs.utils.Utils; import com.zy.common.model.StartupDto; import com.zy.common.service.CommonService; import com.zy.common.utils.RedisUtil; import com.zy.core.News; import com.zy.core.cache.MessageQueue; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.*; import com.zy.core.model.StationObjModel; import com.zy.core.model.Task; import com.zy.core.model.command.DualCrnCommand; import com.zy.core.model.command.StationCommand; import com.zy.core.model.param.SendDualCrnCommandParam; import com.zy.core.model.protocol.DualCrnProtocol; import com.zy.core.model.protocol.StationProtocol; import com.zy.core.thread.DualCrnThread; import com.zy.core.thread.StationThread; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Component; import java.util.ArrayList; import java.util.Date; import java.util.HashMap; import java.util.List; import java.util.Map; @Component public class DualCrnOperateProcessUtils { @Value("${mainProcessPlugin}") private String mainProcessPlugin; @Autowired private WrkMastService wrkMastService; @Autowired private BasDualCrnpService basDualCrnpService; @Autowired private LocMastService locMastService; @Autowired private RedisUtil redisUtil; @Autowired private WmsOperateUtils wmsOperateUtils; @Autowired private CommonService commonService; @Autowired private NotifyUtils notifyUtils; //入出库 ===>> 双工位堆垛机入出库作业下发 public synchronized void dualCrnIoExecute() { List basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>()); for (BasDualCrnp basDualCrnp : basDualCrnps) { DualCrnThread dualCrnThread = (DualCrnThread) SlaveConnection.get(SlaveType.DualCrn, basDualCrnp.getCrnNo()); if(dualCrnThread == null){ continue; } DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ continue; } List wrkMasts = wrkMastService.selectList(new EntityWrapper() .eq("dual_crn_no", basDualCrnp.getCrnNo()) .in("wrk_sts", WrkStsType.INBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN.sts) ); if(wrkMasts.size() >= 2){ continue; } if(dualCrnProtocol.getMode() != DualCrnModeType.AUTO.id) { continue; } if(dualCrnProtocol.getAlarm() != 0) { continue; } this.crnExecute(basDualCrnp, dualCrnThread); } } private synchronized void crnExecute(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ return; } if (!(dualCrnProtocol.getStatusType().equals(DualCrnStatusType.IDLE) && dualCrnProtocol.getStatusTypeTwo().equals(DualCrnStatusType.IDLE))) { return; } // 如果最近一次是出库模式 if (dualCrnProtocol.getLastIo().equals("O")) { processLoveMove(basDualCrnp, dualCrnThread); processIn(basDualCrnp, dualCrnThread); processOut(basDualCrnp, dualCrnThread); } // 如果最近一次是入库模式 else if (dualCrnProtocol.getLastIo().equals("I")) { processLoveMove(basDualCrnp, dualCrnThread); processOut(basDualCrnp, dualCrnThread); processIn(basDualCrnp, dualCrnThread); } } private void processIn(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread) { List inTaskList = getInTaskList(basDualCrnp); if (inTaskList.isEmpty()) { return; } WrkMast stationOneWrkMast = inTaskList.get(0); WrkMast stationTwoWrkMast = null; if (inTaskList.size() >= 2) { stationTwoWrkMast = inTaskList.get(1); } SendDualCrnCommandParam oneResult = null; SendDualCrnCommandParam twoResult = null; if(stationOneWrkMast != null){ oneResult = crnExecuteIn(basDualCrnp, dualCrnThread, stationOneWrkMast); } if(stationTwoWrkMast != null){ twoResult = crnExecuteIn(basDualCrnp, dualCrnThread, stationTwoWrkMast); } List list = new ArrayList<>(); if (oneResult != null) { list.add(oneResult); } if (twoResult != null) { list.add(twoResult); } if (!list.isEmpty()) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); Integer crnNo = basDualCrnp.getCrnNo(); MessageQueue.offer(SlaveType.DualCrn, crnNo, new Task(2, list)); News.info("双工位堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(list)); dualCrnProtocol.setLastIo("I"); } } private void processOut(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread) { List outTaskList = getOutTaskList(basDualCrnp); if (outTaskList.isEmpty()) { return; } WrkMast stationOneWrkMast = null; WrkMast stationTwoWrkMast = null; List disableList = basDualCrnp.getDisableStationOneBays$(); for (WrkMast wrkMast : outTaskList) { if (stationOneWrkMast == null) { if (!disableList.contains(Utils.getBay(wrkMast.getSourceLocNo()))) { stationOneWrkMast = wrkMast; continue; } } if (stationTwoWrkMast == null) { if (!disableList.contains(Utils.getBay(wrkMast.getSourceLocNo()))) { stationTwoWrkMast = wrkMast; continue; } } } SendDualCrnCommandParam oneResult = null; SendDualCrnCommandParam twoResult = null; if(stationOneWrkMast != null){ oneResult = crnExecuteOut(basDualCrnp, dualCrnThread, stationOneWrkMast, 1); } if(stationTwoWrkMast != null){ twoResult = crnExecuteOut(basDualCrnp, dualCrnThread, stationTwoWrkMast, 2); } List list = new ArrayList<>(); if (oneResult != null) { list.add(oneResult); } if (twoResult != null) { list.add(twoResult); } if (!list.isEmpty()) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); Integer crnNo = basDualCrnp.getCrnNo(); MessageQueue.offer(SlaveType.DualCrn, crnNo, new Task(2, list)); News.info("双工位堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(list)); dualCrnProtocol.setLastIo("O"); } } private void processLoveMove(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread) { List locMoveTaskList = getLocMoveTaskList(basDualCrnp); if (locMoveTaskList.isEmpty()) { return; } WrkMast stationOneWrkMast = null; WrkMast stationTwoWrkMast = null; List disableList = basDualCrnp.getDisableStationOneBays$(); for (WrkMast wrkMast : locMoveTaskList) { if (stationOneWrkMast == null) { if (!disableList.contains(Utils.getBay(wrkMast.getSourceLocNo()))) { stationOneWrkMast = wrkMast; continue; } } if (stationTwoWrkMast == null) { if (!disableList.contains(Utils.getBay(wrkMast.getSourceLocNo()))) { stationTwoWrkMast = wrkMast; continue; } } } SendDualCrnCommandParam oneResult = null; SendDualCrnCommandParam twoResult = null; if(stationOneWrkMast != null){ oneResult = crnExecuteLocMove(basDualCrnp, dualCrnThread, stationOneWrkMast, 1); } if(stationTwoWrkMast != null){ twoResult = crnExecuteLocMove(basDualCrnp, dualCrnThread, stationTwoWrkMast, 2); } List list = new ArrayList<>(); if (oneResult != null) { list.add(oneResult); } if (twoResult != null) { list.add(twoResult); } if (!list.isEmpty()) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); Integer crnNo = basDualCrnp.getCrnNo(); MessageQueue.offer(SlaveType.DualCrn, crnNo, new Task(2, list)); News.info("双工位堆垛机命令下发成功,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(list)); dualCrnProtocol.setLastIo("O"); } } private List getInTaskList(BasDualCrnp basDualCrnp) { List list = new ArrayList<>(); if(!basDualCrnp.getInEnable().equals("Y")){ News.info("双工位堆垛机:{} 可入信号不满足", basDualCrnp.getCrnNo()); return list; } List taskList = new ArrayList<>(); List inStationList = basDualCrnp.getInStationList$(); for (StationObjModel stationObjModel : inStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map map = stationThread.getStatusMap(); StationProtocol stationProtocol = map.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (stationProtocol.isAutoing() && stationProtocol.isLoading() && stationProtocol.getTaskNo() > 0 ) { taskList.add(stationProtocol.getTaskNo()); } } // 获取任务 List wrkMasts = wrkMastService.selectList(new EntityWrapper() .eq("dual_crn_no", basDualCrnp.getCrnNo()) .in("wrk_no", taskList) ); for (WrkMast wrkMast : wrkMasts) { if(wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts){ continue; } list.add(wrkMast); } return list; } private List getOutTaskList(BasDualCrnp basDualCrnp) { List list = new ArrayList<>(); if(!basDualCrnp.getOutEnable().equals("Y")){ News.info("双工位堆垛机:{} 可出信号不满足", basDualCrnp.getCrnNo()); return list; } List outStationList = basDualCrnp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("双工位堆垛机:{} 出库站点未设置", basDualCrnp.getCrnNo()); return list; } List wrkMasts = wrkMastService.selectList(new EntityWrapper() .eq("dual_crn_no", basDualCrnp.getCrnNo()) .eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts) ); list.addAll(wrkMasts); return list; } private List getLocMoveTaskList(BasDualCrnp basDualCrnp) { List list = new ArrayList<>(); List wrkMasts = wrkMastService.selectList(new EntityWrapper() .eq("dual_crn_no", basDualCrnp.getCrnNo()) .eq("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts) ); list.addAll(wrkMasts); return list; } private synchronized SendDualCrnCommandParam crnExecuteIn(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread, WrkMast wrkMast) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if (dualCrnProtocol == null) { return null; } if (!basDualCrnp.getInEnable().equals("Y")) { News.info("双工位堆垛机:{} 可入信号不满足", basDualCrnp.getCrnNo()); return null; } List inStationList = basDualCrnp.getInStationList$(); if(inStationList.isEmpty()){ News.info("双工位堆垛机:{} 入库站点未设置", basDualCrnp.getCrnNo()); return null; } Integer crnNo = basDualCrnp.getCrnNo(); if (wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts) { return null; } // 获取库位信息 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 信息不存在", wrkMast.getLocNo()); return null; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "目标库位:{} 状态异常", wrkMast.getLocNo()); return null; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); return null; } StationObjModel inStationObjModel = null; for (StationObjModel stationObjModel : inStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (!stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() <= 0) { continue; } if (!stationProtocol.isInEnable()) { News.taskInfo(stationProtocol.getTaskNo(), "取货站点:{} 没有可入信号", stationObjModel.getStationId()); continue; } if (stationProtocol.getTaskNo().equals(wrkMast.getWrkNo())) { inStationObjModel = stationObjModel; break; } } if (inStationObjModel == null) { News.taskInfo(wrkMast.getWrkNo(), "未搜索到取货站点"); return null; } Integer station = inStationObjModel.getDualCrnExecuteStation(); if (station == 1) { List basList = basDualCrnp.getDisableStationOneBays$(); if (basList.contains(Utils.getBay(wrkMast.getLocNo()))) { //禁止放货列,申请重新分配 reassignTaskLocNo(wrkMast, inStationObjModel); return null; } }else { List basList = basDualCrnp.getDisableStationTwoBays$(); if (basList.contains(Utils.getBay(wrkMast.getLocNo()))) { //禁止放货列,申请重新分配 reassignTaskLocNo(wrkMast, inStationObjModel); return null; } } String sourceLocNo = Utils.getLocNo(inStationObjModel.getDeviceRow(), inStationObjModel.getDeviceBay(), inStationObjModel.getDeviceLev()); List commandList = new ArrayList<>(); DualCrnCommand pickCommand = dualCrnThread.getPickCommand(sourceLocNo, wrkMast.getWrkNo(), crnNo, station); DualCrnCommand putCommand = dualCrnThread.getPutCommand(wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo, station); commandList.add(pickCommand); commandList.add(putCommand); wrkMast.setWrkSts(WrkStsType.INBOUND_RUN.sts); wrkMast.setDualCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { SendDualCrnCommandParam sendDualCrnCommandParam = new SendDualCrnCommandParam(); sendDualCrnCommandParam.setCrnNo(crnNo); sendDualCrnCommandParam.setStation(station); sendDualCrnCommandParam.setCommands(commandList); sendDualCrnCommandParam.setCommandIdx(0); notifyUtils.notify(String.valueOf(SlaveType.DualCrn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.DUAL_CRN_IN_TASK_RUN, null); return sendDualCrnCommandParam; } return null; } private synchronized SendDualCrnCommandParam crnExecuteOut(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread, WrkMast wrkMast, int station) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if (dualCrnProtocol == null) { return null; } if (!basDualCrnp.getOutEnable().equals("Y")) { News.info("双工位堆垛机:{} 可出信号不满足", basDualCrnp.getCrnNo()); return null; } List outStationList = basDualCrnp.getOutStationList$(); if (outStationList.isEmpty()) { News.info("双工位堆垛机:{} 出库站点未设置", basDualCrnp.getCrnNo()); return null; } Integer crnNo = basDualCrnp.getCrnNo(); for (StationObjModel stationObjModel : outStationList) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } if (stationObjModel.getDualCrnExecuteStation() != station) { continue; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { continue; } if (!stationProtocol.isAutoing()) { continue; } if (stationProtocol.isLoading()) { continue; } if (stationProtocol.getTaskNo() != 0) { continue; } if (!stationProtocol.isOutEnable()) { News.info("放货站点:{} 没有可出信号", stationObjModel.getStationId()); continue; } // 获取库位信息 LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); continue; } if (!locMast.getLocSts().equals("R")) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常", wrkMast.getSourceLocNo()); continue; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); continue; } String targetLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev()); List commandList = new ArrayList<>(); DualCrnCommand pickCommand = dualCrnThread.getPickCommand(wrkMast.getSourceLocNo(), wrkMast.getWrkNo(), crnNo, station); DualCrnCommand putCommand = dualCrnThread.getPutCommand(targetLocNo, wrkMast.getWrkNo(), crnNo, station); commandList.add(pickCommand); commandList.add(putCommand); wrkMast.setWrkSts(WrkStsType.OUTBOUND_RUN.sts); wrkMast.setDualCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { redisUtil.set(RedisKeyType.DUAL_CRN_OUT_TASK_STATION_INFO.key + wrkMast.getWrkNo(), JSON.toJSONString(stationObjModel, SerializerFeature.DisableCircularReferenceDetect), 60 * 60 * 24); SendDualCrnCommandParam sendDualCrnCommandParam = new SendDualCrnCommandParam(); sendDualCrnCommandParam.setCrnNo(crnNo); sendDualCrnCommandParam.setStation(station); sendDualCrnCommandParam.setCommands(commandList); sendDualCrnCommandParam.setCommandIdx(0); notifyUtils.notify(String.valueOf(SlaveType.DualCrn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.DUAL_CRN_OUT_TASK_RUN, null); return sendDualCrnCommandParam; } } return null; } private synchronized SendDualCrnCommandParam crnExecuteLocMove(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread, WrkMast wrkMast, int station) { DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if (dualCrnProtocol == null) { return null; } Integer crnNo = basDualCrnp.getCrnNo(); // 获取源库位信息 LocMast sourceLocMast = locMastService.selectById(wrkMast.getSourceLocNo()); if (sourceLocMast == null) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo()); return null; } if (!sourceLocMast.getLocSts().equals("R")) { News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常,不属于出库预约状态", wrkMast.getSourceLocNo()); return null; } // 获取库位信息 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "库位:{} 信息不存在", wrkMast.getLocNo()); return null; } if (!locMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "库位:{} 状态异常,不属于入库预约状态", wrkMast.getLocNo()); return null; } //检测浅库位状态 boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo()); if (!checkStatus) { News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行"); return null; } List commandList = new ArrayList<>(); DualCrnCommand pickCommand = dualCrnThread.getPickCommand(wrkMast.getSourceLocNo(), wrkMast.getWrkNo(), crnNo, station); DualCrnCommand putCommand = dualCrnThread.getPutCommand(wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo, station); commandList.add(pickCommand); commandList.add(putCommand); wrkMast.setWrkSts(WrkStsType.LOC_MOVE_RUN.sts); wrkMast.setDualCrnNo(crnNo); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { SendDualCrnCommandParam sendDualCrnCommandParam = new SendDualCrnCommandParam(); sendDualCrnCommandParam.setCrnNo(crnNo); sendDualCrnCommandParam.setStation(station); sendDualCrnCommandParam.setCommands(commandList); sendDualCrnCommandParam.setCommandIdx(0); notifyUtils.notify(String.valueOf(SlaveType.DualCrn), crnNo, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.DUAL_CRN_TRANSFER_TASK_RUN, null); return sendDualCrnCommandParam; } return null; } //双工位堆垛机任务执行完成 public synchronized void dualCrnIoExecuteFinish() { List basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>()); for (BasDualCrnp basDualCrnp : basDualCrnps) { DualCrnThread dualCrnThread = (DualCrnThread) SlaveConnection.get(SlaveType.DualCrn, basDualCrnp.getCrnNo()); if(dualCrnThread == null){ continue; } DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus(); if(dualCrnProtocol == null){ continue; } if(dualCrnProtocol.getMode() != DualCrnModeType.AUTO.id) { continue; } if(dualCrnProtocol.getAlarm() != 0) { continue; } if(dualCrnProtocol.getTaskNo() > 0 && dualCrnProtocol.getStatus() == DualCrnStatusType.WAITING.id) { executeFinish(basDualCrnp, dualCrnThread, dualCrnProtocol, dualCrnProtocol.getTaskNo(), 1); } if(dualCrnProtocol.getTaskNoTwo() > 0 && dualCrnProtocol.getStatusTwo() == DualCrnStatusType.WAITING.id) { executeFinish(basDualCrnp, dualCrnThread, dualCrnProtocol, dualCrnProtocol.getTaskNoTwo(), 2); } } } private void executeFinish(BasDualCrnp basDualCrnp, DualCrnThread dualCrnThread, DualCrnProtocol dualCrnProtocol, int taskNo, int station) { Object lock = redisUtil.get(RedisKeyType.DUAL_CRN_IO_EXECUTE_FINISH_LIMIT.key + basDualCrnp.getCrnNo() + "_" + taskNo); if (lock != null) { return; } // 获取待确认工作档 WrkMast wrkMast = wrkMastService.selectByWorkNo(taskNo); if (wrkMast == null) { News.error("双工位堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } Object commandListObj = redisUtil.get(RedisKeyType.DUAL_CRN_COMMAND_.key + basDualCrnp.getCrnNo()); if (commandListObj == null) { News.error("双工位堆垛机处于等待确认且任务完成状态,但未找到命令。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } List dualCrnCommandParamList = JSON.parseArray(commandListObj.toString(), SendDualCrnCommandParam.class); SendDualCrnCommandParam taskCommand = null; for (SendDualCrnCommandParam sendDualCrnCommandParam : dualCrnCommandParamList) { DualCrnCommand dualCrnCommand = sendDualCrnCommandParam.getCommands().get(0); if(dualCrnCommand.getTaskNo() == taskNo){ taskCommand = sendDualCrnCommandParam; break; } } if (taskCommand == null) { News.error("双工位堆垛机处于等待确认且任务完成状态,但未找到命令。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } Integer idx = taskCommand.getCommandIdx(); List commandList = taskCommand.getCommands(); if (idx >= commandList.size()) { Long updateWrkSts = null; if (wrkMast.getWrkSts() == WrkStsType.INBOUND_RUN.sts) { updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts; notifyUtils.notify(String.valueOf(SlaveType.DualCrn), basDualCrnp.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.DUAL_CRN_IN_TASK_COMPLETE, null); } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts) { updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts; notifyUtils.notify(String.valueOf(SlaveType.DualCrn), basDualCrnp.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.DUAL_CRN_OUT_TASK_COMPLETE, null); List outStationList = basDualCrnp.getOutStationList$(); if(outStationList.isEmpty()){ News.info("双工位堆垛机:{} 出库站点未设置", basDualCrnp.getCrnNo()); return; } if(mainProcessPlugin.contains("Fake")) { //生成仿真站点数据 for (StationObjModel stationObjModel : outStationList) { if (!stationObjModel.getStationId().equals(wrkMast.getSourceStaNo())) { continue; } StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { continue; } //生成仿真站点数据 StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, 9998, wrkMast.getSourceStaNo(), 0, 0); MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command)); } } } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts) { updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts; notifyUtils.notify(String.valueOf(SlaveType.DualCrn), basDualCrnp.getCrnNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.DUAL_CRN_TRANSFER_TASK_COMPLETE, null); } else { News.error("双工位堆垛机处于等待确认且任务完成状态,但工作状态异常。堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); return; } DualCrnCommand resetCommand = dualCrnThread.getResetCommand(dualCrnProtocol.getCrnNo(), station); boolean offer = MessageQueue.offer(SlaveType.DualCrn, dualCrnProtocol.getCrnNo(), new Task(3, resetCommand)); if (offer) { wrkMast.setWrkSts(updateWrkSts); wrkMast.setSystemMsg(""); wrkMast.setIoTime(new Date()); if (wrkMastService.updateById(wrkMast)) { News.info("双工位堆垛机任务状态更新成功,堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); } redisUtil.set(RedisKeyType.DUAL_CRN_IO_EXECUTE_FINISH_LIMIT.key + basDualCrnp.getCrnNo() + "_" + taskNo, "lock", 10); } }else { DualCrnCommand resetCommand = dualCrnThread.getResetCommand(dualCrnProtocol.getCrnNo(), station); MessageQueue.offer(SlaveType.DualCrn, dualCrnProtocol.getCrnNo(), new Task(3, resetCommand)); News.info("双工位堆垛机命令完成确认成功,堆垛机号={},工作号={}", basDualCrnp.getCrnNo(), taskNo); } } //检测浅库位状态 public synchronized boolean checkShallowLocStatus(String locNo, Integer taskNo) { String checkDeepLocOutTaskBlockReport = "Y"; Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key); if (systemConfigMapObj != null) { HashMap systemConfigMap = (HashMap) systemConfigMapObj; checkDeepLocOutTaskBlockReport = systemConfigMap.get("checkDeepLocOutTaskBlockReport"); } if (!checkDeepLocOutTaskBlockReport.equals("Y")) { return true; } Object lock = redisUtil.get(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo); if (lock != null) { return false; } Integer shallowRow = Utils.getShallowRowByDeepRow(Utils.getRow(locNo)); if (shallowRow == null) { return true; } redisUtil.set(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo, "lock", 5); String shallowLocNo = Utils.getLocNo(shallowRow, Utils.getBay(locNo), Utils.getLev(locNo)); LocMast shallowLocMast = locMastService.queryByLoc(shallowLocNo); if (shallowLocMast == null) { News.taskInfo(taskNo, "浅库位:{} 数据不存在", shallowLocNo); return false; } if (shallowLocMast.getLocSts().equals("O")) { return true; } if (shallowLocMast.getLocSts().equals("F")) { //浅库位状态有货,申请更换库位 String response = wmsOperateUtils.applyChangeLocNo(shallowLocNo); if (response == null) { News.taskError(taskNo, "WCS申请在库库位更换库位失败,WMS接口未响应!!!response:{}", response); return false; } JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); String moveLocNo = dto.getLocNo(); CreateLocMoveTaskParam moveTaskParam = new CreateLocMoveTaskParam(); moveTaskParam.setTaskNo(dto.getTaskNo()); moveTaskParam.setSourceLocNo(shallowLocNo); moveTaskParam.setLocNo(moveLocNo); try { boolean result = commonService.createLocMoveTask(moveTaskParam); } catch (CoolException e) { News.taskInfo(taskNo, e.getMessage()); } } else { News.error("请求WMS申请更换库位接口失败!!!response:{}", response); } } return false; } private boolean reassignTaskLocNo(WrkMast wrkMast, StationObjModel stationObjModel) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo()); if (stationThread == null) { return false; } Map stationProtocolMap = stationThread.getStatusMap(); StationProtocol stationProtocol = stationProtocolMap.get(stationObjModel.getStationId()); if (stationProtocol == null) { return false; } String response = wmsOperateUtils.applyReassignTaskLocNo(wrkMast.getWrkNo(), stationObjModel.getStationId()); if (response == null) { News.taskError(wrkMast.getWrkNo(), "请求WMS重新分配入库库位接口失败,接口未响应!!!response:{}", response); return false; } JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("code").equals(200)) { StartupDto dto = jsonObject.getObject("data", StartupDto.class); String sourceLocNo = wrkMast.getLocNo(); String locNo = dto.getLocNo(); LocMast sourceLocMast = locMastService.queryByLoc(sourceLocNo); if (sourceLocMast == null) { News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位信息不存在", sourceLocNo); return false; } if (!sourceLocMast.getLocSts().equals("S")) { News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位状态不处于入库预约", sourceLocNo); return false; } LocMast locMast = locMastService.queryByLoc(locNo); if (locMast == null) { News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位信息不存在", locNo); return false; } if (!locMast.getLocSts().equals("O")) { News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位状态不处于空库位", locNo); return false; } //更新源库位 sourceLocMast.setLocSts("O"); sourceLocMast.setModiTime(new Date()); locMastService.updateById(sourceLocMast); //更新目标库位 locMast.setLocSts("S"); locMast.setModiTime(new Date()); locMastService.updateById(locMast); //更新工作档数据 wrkMast.setLocNo(locNo); wrkMastService.updateById(wrkMast); return true; } else { News.error("请求WMS更换双工位库位接口失败!!!response:{}", response); } return false; } }