package com.zy.core.utils; import com.baomidou.mybatisplus.core.conditions.query.QueryWrapper; import com.zy.asrs.entity.BasDevp; import com.zy.asrs.entity.BasStation; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasDevpService; import com.zy.asrs.service.BasStationService; import com.zy.asrs.service.WrkAnalysisService; import com.zy.asrs.service.WrkMastService; import com.zy.core.News; import com.zy.core.cache.SlaveConnection; import com.zy.core.enums.SlaveType; import com.zy.core.enums.WrkIoType; import com.zy.core.enums.WrkStsType; import com.zy.core.model.StationObjModel; import com.zy.core.model.protocol.StationProtocol; import com.zy.core.task.MainProcessLane; import com.zy.core.task.MainProcessTaskSubmitter; import com.zy.core.thread.StationThread; import com.zy.core.utils.station.*; import com.zy.core.utils.station.model.RerouteCommandPlan; import com.zy.core.utils.station.model.RerouteContext; import com.zy.core.utils.station.model.RerouteDecision; import com.zy.core.utils.station.model.RerouteExecutionResult; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Component; import java.util.Date; import java.util.List; import java.util.Map; @Component public class StationOperateProcessUtils { @Autowired private WrkMastService wrkMastService; @Autowired private BasDevpService basDevpService; @Autowired private BasStationService basStationService; @Autowired private WrkAnalysisService wrkAnalysisService; @Autowired private StationRegularDispatchProcessor stationRegularDispatchProcessor; @Autowired private StationDispatchLoadSupport stationDispatchLoadSupport; @Autowired private StationOutboundDispatchProcessor stationOutboundDispatchProcessor; @Autowired private StationRerouteProcessor stationRerouteProcessor; @Autowired private MainProcessTaskSubmitter mainProcessTaskSubmitter; @Autowired private StationOutboundDecisionSupport stationOutboundDecisionSupport; //执行输送站点入库任务 public synchronized void stationInExecute() { stationRegularDispatchProcessor.stationInExecute(); } // 执行单个站点的入库任务下发 public void stationInExecute(BasDevp basDevp, StationObjModel stationObjModel) { stationRegularDispatchProcessor.stationInExecute(basDevp, stationObjModel); } //执行堆垛机输送站点出库任务 public synchronized void crnStationOutExecute() { stationOutboundDispatchProcessor.crnStationOutExecute(); } // 执行单个出库任务对应的输送站点下发 public void crnStationOutExecute(WrkMast wrkMast) { stationOutboundDispatchProcessor.crnStationOutExecute(wrkMast); } //执行双工位堆垛机输送站点出库任务 public synchronized void dualCrnStationOutExecute() { stationOutboundDispatchProcessor.dualCrnStationOutExecute(); } //检测输送站点出库任务执行完成 public synchronized void stationOutExecuteFinish() { stationRegularDispatchProcessor.stationOutExecuteFinish(); } // 检测单个出库任务是否到达目标站台 public void stationOutExecuteFinish(WrkMast wrkMast) { stationRegularDispatchProcessor.stationOutExecuteFinish(wrkMast); } // 检测入库任务是否到达站台并转为站台运行完成 public synchronized void scanInboundStationArrival() { List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("io_type", 1) .eq("wrk_sts", WrkStsType.INBOUND_STATION_RUN.sts) .isNotNull("sta_no")); for (WrkMast wrkMast : wrkMasts) { if (wrkMast == null || wrkMast.getWrkNo() == null || wrkMast.getStaNo() == null) { continue; } BasStation basStation = basStationService.getOne(new QueryWrapper() .eq("station_id", wrkMast.getStaNo()) .last("limit 1")); if (basStation == null || basStation.getDeviceNo() == null) { continue; } StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo()); if (stationThread == null) { continue; } Map statusMap = stationThread.getStatusMap(); StationProtocol stationProtocol = statusMap == null ? null : statusMap.get(basStation.getStationId()); boolean arrived = stationProtocol != null && wrkMast.getWrkNo().equals(stationProtocol.getTaskNo()) && stationProtocol.isLoading(); if (!arrived && !stationThread.hasRecentArrival(basStation.getStationId(), wrkMast.getWrkNo())) { continue; } boolean updated = wrkAnalysisService.completeInboundStationRun(wrkMast, new Date()); if (updated) { News.info("入库站点到达扫描命中,工作号={},目标站={}", wrkMast.getWrkNo(), wrkMast.getStaNo()); } } } // 检测单个入库任务是否到达目标站台 public void scanInboundStationArrival(WrkMast wrkMast) { if (wrkMast == null || wrkMast.getWrkNo() == null || wrkMast.getStaNo() == null) { return; } BasStation basStation = basStationService.getOne(new QueryWrapper() .eq("station_id", wrkMast.getStaNo()) .last("limit 1")); if (basStation == null || basStation.getDeviceNo() == null) { return; } StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basStation.getDeviceNo()); if (stationThread == null) { return; } Map statusMap = stationThread.getStatusMap(); StationProtocol stationProtocol = statusMap == null ? null : statusMap.get(basStation.getStationId()); boolean arrived = stationProtocol != null && wrkMast.getWrkNo().equals(stationProtocol.getTaskNo()) && stationProtocol.isLoading(); if (!arrived && !stationThread.hasRecentArrival(basStation.getStationId(), wrkMast.getWrkNo())) { return; } boolean updated = wrkAnalysisService.completeInboundStationRun(wrkMast, new Date()); if (updated) { News.info("入库站点到达扫描命中,工作号={},目标站={}", wrkMast.getWrkNo(), wrkMast.getStaNo()); } } // 检测任务转完成 public void checkTaskToComplete() { stationRegularDispatchProcessor.checkTaskToComplete(); } // 检测单个出库任务是否可以转完成 public void checkTaskToComplete(WrkMast wrkMast) { stationRegularDispatchProcessor.checkTaskToComplete(wrkMast); } //检测输送站点是否运行堵塞 public void checkStationRunBlock() { stationRerouteProcessor.checkStationRunBlock(); } // 检测单个站点是否运行堵塞 public void checkStationRunBlock(BasDevp basDevp, Integer stationId) { stationRerouteProcessor.checkStationRunBlock(basDevp, stationId); } //检测输送站点任务停留超时后重新计算路径 public void checkStationIdleRecover() { stationRerouteProcessor.checkStationIdleRecover(); } // 检测单个站点任务停留超时后的恢复处理 public void checkStationIdleRecover(BasDevp basDevp, Integer stationId) { stationRerouteProcessor.checkStationIdleRecover(basDevp, stationId); } //获取输送线任务数量 public int getCurrentStationTaskCount() { return stationDispatchLoadSupport.countCurrentStationTask(); } public int getCurrentOutboundTaskCountByTargetStation(Integer stationId) { if (stationId == null) { return 0; } return (int) wrkMastService.count(new QueryWrapper() .eq("io_type", WrkIoType.OUT.id) .eq("sta_no", stationId) .in("wrk_sts", WrkStsType.OUTBOUND_RUN.sts, WrkStsType.OUTBOUND_RUN_COMPLETE.sts, WrkStsType.STATION_RUN.sts)); } // 检测出库排序 public synchronized void checkStationOutOrder() { stationRerouteProcessor.checkStationOutOrder(); } // 检测单个站点的出库排序 public void checkStationOutOrder(BasDevp basDevp, StationObjModel stationObjModel) { stationRerouteProcessor.checkStationOutOrder(basDevp, stationObjModel); } // 监控绕圈站点 public synchronized void watchCircleStation() { stationRerouteProcessor.watchCircleStation(); } // 监控单个绕圈站点 public void watchCircleStation(BasDevp basDevp, Integer stationId) { stationRerouteProcessor.watchCircleStation(basDevp, stationId); } public void submitStationInTasks(long minIntervalMs) { submitStationInTasks(MainProcessLane.STATION_IN, minIntervalMs); } public void submitStationInTasks(MainProcessLane lane, long minIntervalMs) { List basDevps = basDevpService.list(new QueryWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } Map stationMap = stationThread.getStatusMap(); if (stationMap == null || stationMap.isEmpty()) { continue; } for (StationObjModel stationObjModel : basDevp.getBarcodeStationList$()) { Integer stationId = stationObjModel == null ? null : stationObjModel.getStationId(); if (stationId == null || !stationMap.containsKey(stationId)) { continue; } StationProtocol stationProtocol = stationMap.get(stationId); if (stationProtocol == null || !stationProtocol.isAutoing() || !stationProtocol.isLoading() || stationProtocol.getTaskNo() <= 0) { continue; } mainProcessTaskSubmitter.submitKeyedSerialTask( lane, stationId, "stationInExecute", minIntervalMs, () -> stationInExecute(basDevp, stationObjModel) ); } } } public void submitCrnStationOutTasks(long minIntervalMs) { submitCrnStationOutTasks(MainProcessLane.STATION_OUT, minIntervalMs); } public void submitCrnStationOutTasks(MainProcessLane lane, long minIntervalMs) { List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts) .isNotNull("crn_no")); for (WrkMast wrkMast : wrkMasts) { Integer laneKey = wrkMast == null ? null : wrkMast.getSourceStaNo(); if (laneKey == null) { laneKey = wrkMast == null ? null : wrkMast.getWrkNo(); } mainProcessTaskSubmitter.submitKeyedSerialTask( lane, laneKey, "crnStationOutExecute", minIntervalMs, () -> crnStationOutExecute(wrkMast) ); } } public void submitStationOutExecuteFinishTasks(long minIntervalMs) { submitStationOutExecuteFinishTasks(MainProcessLane.STATION_OUT_FINISH, minIntervalMs); } public void submitStationOutExecuteFinishTasks(MainProcessLane lane, long minIntervalMs) { List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("wrk_sts", WrkStsType.STATION_RUN.sts) .isNotNull("sta_no")); for (WrkMast wrkMast : wrkMasts) { mainProcessTaskSubmitter.submitKeyedSerialTask( lane, wrkMast.getStaNo(), "stationOutExecuteFinish", minIntervalMs, () -> stationOutExecuteFinish(wrkMast) ); } } public void submitInboundStationArrivalTasks(long minIntervalMs) { submitInboundStationArrivalTasks(MainProcessLane.STATION_IN_ARRIVAL, minIntervalMs); } public void submitInboundStationArrivalTasks(MainProcessLane lane, long minIntervalMs) { List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("io_type", 1) .eq("wrk_sts", WrkStsType.INBOUND_STATION_RUN.sts) .isNotNull("sta_no")); for (WrkMast wrkMast : wrkMasts) { mainProcessTaskSubmitter.submitKeyedSerialTask( lane, wrkMast.getStaNo(), "scanInboundStationArrival", minIntervalMs, () -> scanInboundStationArrival(wrkMast) ); } } public void submitCheckTaskToCompleteTasks(long minIntervalMs) { submitCheckTaskToCompleteTasks(MainProcessLane.STATION_COMPLETE, minIntervalMs); } public void submitCheckTaskToCompleteTasks(MainProcessLane lane, long minIntervalMs) { List wrkMasts = wrkMastService.list(new QueryWrapper() .eq("wrk_sts", WrkStsType.STATION_RUN_COMPLETE.sts) .isNotNull("sta_no")); for (WrkMast wrkMast : wrkMasts) { mainProcessTaskSubmitter.submitKeyedSerialTask( lane, wrkMast.getStaNo(), "checkTaskToComplete", minIntervalMs, () -> checkTaskToComplete(wrkMast) ); } } public void submitCheckStationOutOrderTasks(long minIntervalMs) { submitCheckStationOutOrderTasks(MainProcessLane.STATION_OUT_ORDER, minIntervalMs); } public void submitCheckStationOutOrderTasks(MainProcessLane lane, long minIntervalMs) { List basDevps = basDevpService.list(new QueryWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } for (StationObjModel stationObjModel : basDevp.getOutOrderList$()) { Integer stationId = stationObjModel == null ? null : stationObjModel.getStationId(); if (stationId == null) { continue; } Map statusMap = stationThread.getStatusMap(); StationProtocol stationProtocol = statusMap.get(stationId); if (stationProtocol == null || !stationProtocol.isAutoing() || !stationProtocol.isLoading() || stationProtocol.getTaskNo() <= 0 || stationProtocol.isRunBlock() || !stationProtocol.getStationId().equals(stationProtocol.getTargetStaNo())) { continue; } mainProcessTaskSubmitter.submitKeyedSerialTask( lane, stationId, "checkStationOutOrder", minIntervalMs, () -> checkStationOutOrder(basDevp, stationObjModel) ); } } } public void submitWatchCircleStationTasks(long minIntervalMs) { submitWatchCircleStationTasks(MainProcessLane.STATION_WATCH_CIRCLE, minIntervalMs); } public void submitWatchCircleStationTasks(MainProcessLane lane, long minIntervalMs) { List basDevps = basDevpService.list(new QueryWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } for (StationProtocol stationProtocol : stationThread.getStatus()) { Integer stationId = stationProtocol == null ? null : stationProtocol.getStationId(); if (stationId == null) { continue; } if (!stationProtocol.isAutoing() || !stationProtocol.isLoading() || stationProtocol.getTaskNo() <= 0 || !stationOutboundDecisionSupport.isWatchingCircleArrival(stationProtocol.getTaskNo(), stationProtocol.getStationId())) { continue; } mainProcessTaskSubmitter.submitKeyedSerialTask( lane, stationId, "watchCircleStation", minIntervalMs, () -> watchCircleStation(basDevp, stationId) ); } } } public void submitCheckStationRunBlockTasks(long minIntervalMs) { submitCheckStationRunBlockTasks(MainProcessLane.STATION_RUN_BLOCK, minIntervalMs); } public void submitCheckStationRunBlockTasks(MainProcessLane lane, long minIntervalMs) { List basDevps = basDevpService.list(new QueryWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } for (StationProtocol stationProtocol : stationThread.getStatus()) { Integer stationId = stationProtocol == null ? null : stationProtocol.getStationId(); if (stationId == null) { continue; } if (!stationProtocol.isAutoing() || !stationProtocol.isLoading() || stationProtocol.getTaskNo() <= 0 || !stationProtocol.isRunBlock()) { continue; } mainProcessTaskSubmitter.submitKeyedSerialTask( lane, stationId, "checkStationRunBlock", minIntervalMs, () -> checkStationRunBlock(basDevp, stationId) ); } } } public void submitCheckStationIdleRecoverTasks(long minIntervalMs) { submitCheckStationIdleRecoverTasks(MainProcessLane.STATION_IDLE_RECOVER, minIntervalMs); } public void submitCheckStationIdleRecoverTasks(MainProcessLane lane, long minIntervalMs) { List basDevps = basDevpService.list(new QueryWrapper<>()); for (BasDevp basDevp : basDevps) { StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo()); if (stationThread == null) { continue; } for (StationProtocol stationProtocol : stationThread.getStatus()) { Integer stationId = stationProtocol == null ? null : stationProtocol.getStationId(); if (stationId == null) { continue; } if (!stationProtocol.isAutoing() || !stationProtocol.isLoading() || stationProtocol.getTaskNo() <= 0 || stationProtocol.isRunBlock()) { continue; } mainProcessTaskSubmitter.submitKeyedSerialTask( lane, stationId, "checkStationIdleRecover", minIntervalMs, () -> checkStationIdleRecover(basDevp, stationId) ); } } } RerouteCommandPlan buildRerouteCommandPlan(RerouteContext context, RerouteDecision decision) { return stationRerouteProcessor.buildRerouteCommandPlan(context, decision); } RerouteExecutionResult executeReroutePlan(RerouteContext context, RerouteCommandPlan plan) { return stationRerouteProcessor.executeReroutePlan(context, plan); } RerouteDecision resolveSharedRerouteDecision(RerouteContext context) { return stationRerouteProcessor.resolveSharedRerouteDecision(context); } boolean shouldUseRunBlockDirectReassign(WrkMast wrkMast, Integer stationId, List runBlockReassignLocStationList) { return stationRerouteProcessor.shouldUseRunBlockDirectReassign(wrkMast, stationId, runBlockReassignLocStationList); } private boolean shouldSkipIdleRecoverForRecentDispatch(Integer taskNo, Integer stationId) { return stationRerouteProcessor.shouldSkipIdleRecoverForRecentDispatch(taskNo, stationId); } }