package com.zy.api.service.impl; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.core.common.R; import com.core.exception.CoolException; import com.zy.api.controller.params.ReceviceTaskParams; import com.zy.api.controller.params.WorkTaskParams; import com.zy.api.entity.CrnProtocol; import com.zy.api.entity.DeviceStatusVo; import com.zy.api.entity.StationProtocol; import com.zy.api.service.WcsApiService; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.common.constant.MesConstant; import com.zy.common.service.CommonService; import com.zy.common.utils.HttpHandler; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.BeanUtils; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.io.IOException; import java.util.*; import java.util.concurrent.TimeUnit; import java.util.stream.Collectors; @Slf4j @Service public class WcsApiServiceImpl implements WcsApiService { private static final Long WCS_SYNC_USER = 9999L; private static final String YES = "Y"; private static final String NO = "N"; @Autowired private BasDeviceService basDeviceService; @Autowired private LocAroundBindService locAroundBindService; @Autowired private LocMastService locMastService; @Autowired private WrkMastService wrkMastService; @Autowired private WorkService workService; @Autowired private WrkDetlService wrkDetlService; @Autowired private MatService matService; @Autowired private LocDetlService locDetlService; @Value("${wcs.address.URL}") private String wcs_address; @Value("${wcs.address.createOutTask}") private String getWcs_address; @Value("${wcs.address.createInTask}") private String createInTask; @Value("${wcs.address.createLocMoveTask}") private String createLocMoveTask; @Autowired private CommonService commonService; @Value("${wcs.address.getDeviceStatus:/openapi/getDeviceStatus}") private String getDeviceStatus; @Value("${wcs.status-sync.method:GET}") private String deviceStatusMethod; @Value("${wcs.switch}") private String switchValue; @Autowired private BasDevpService basDevpService; @Autowired private BasCrnpService basCrnpService; /** * 通知WCS锁定库位,及禁止当前库位的一切操作 * * @param params * @return com.core.common.R * @author Ryan * @date 2026/1/10 11:18 */ @Override @Transactional(rollbackFor = Exception.class) public R lockLocs(ReceviceTaskParams params) { BasDevice basDevice = basDeviceService.selectOne(new EntityWrapper() .eq("status", 1) .eq("dev_no", params.getDevNo())); if (Objects.isNull(basDevice)) { throw new CoolException("机台信息不存在或已禁用!!"); } List binds = locAroundBindService.selectList(new EntityWrapper().eq("dev_no", basDevice.getDevNo())); if (Objects.isNull(binds) || binds.isEmpty()) { throw new CoolException("机台未绑定工作站台!!"); } Set locs = binds.stream().map(LocAroundBind::getBlocNo).collect(Collectors.toSet()); reportLockLocs(locs, "lock"); return R.ok("上报成功!!"); } /** * 余料回库 (搬运余料回库) * * @param params * @return com.core.common.R * @author Ryan * @date 2026/1/10 13:19 */ @Override @Transactional(rollbackFor = Exception.class) public R backLocs(String params) { // if (Objects.isNull(params.getWrkNo())) { // throw new CoolException("工作号不能为空!!"); // } // String wrkCode = params.getTaskNo(); // if (wrkCode.contains("-1")) { // throw new CoolException("配对任务编码错误,请检查后重新上传!!"); // } WrkMast mast = wrkMastService.selectOne(new EntityWrapper().eq("barcode", params)); if (Objects.isNull(mast)) { throw new CoolException("任务不存在!!"); } // if (!mast.getWrkSts().equals(103L)) { // throw new CoolException("当前任务并非余料出库任务!!"); // } // if (params.getIsSuplus() == 1) { // mast.setIsSuplus(1); // } // // if (!wrkMastService.updateById(mast)) { // throw new CoolException("任务状态更新失败!!"); // } return workService.backLocOperation(mast.getWrkNo() + "", mast.getAppeUser()); } /** * 下发任务至WCS * * @param params * @return com.core.common.R * @author Ryan * @date 2026/1/10 13:58 */ @Override public R pubWrkToWcs(WorkTaskParams params) { if (Objects.isNull(params.getTaskNo())) { return R.error("任务号不能为空!!"); } if (Objects.isNull(params.getBarcode())) { return R.error("托盘码不能为空!!"); } if (Objects.isNull(params.getLocNo())) { return R.error("目标库位不能为空!!"); } String url = createInTask; if (!Objects.isNull(params.getType()) && params.getType().equals("out")) { url = getWcs_address; }else if (!Objects.isNull(params.getType()) && params.getType().equals("move")) { url = createLocMoveTask; } String response = null; R r = R.ok(); try { log.info("下发搬运任务给wcs="+JSON.toJSONString(params)); response = new HttpHandler.Builder() .setUri(wcs_address) .setPath(url) .setJson(JSON.toJSONString(params)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); log.info("下发任务给wcs的返回值="+response); Integer code = jsonObject.getInteger("code"); if (code==200) { WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", params.getTaskNo())); if (!Objects.isNull(wrkMast)) { if (wrkMast.getIoType()==1 || wrkMast.getIoType()==10) { wrkMast.setWrkSts(2L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); }else if(wrkMast.getIoType()==2){ wrkMast.setWrkSts(2L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); String s = Utils.convertLocFormat(params.getLocNo()); LocAroundBind bind = locAroundBindService.selectOne(new EntityWrapper() .eq("b_loc_no", s)); if (!Objects.isNull(bind)) { bind.setFreeze(1); locAroundBindService.updateById(bind); //冻结相邻库位 Integer[] aroundIds = freezeLocAround(bind.getOrderNo()); if (aroundIds != null) { for (Integer id : aroundIds) { if (id != null && id > 0) { LocAroundBind aroundBind = locAroundBindService.selectOne( new EntityWrapper() .eq("dev_id", bind.getDevId()) .eq("order_no", id)); if (aroundBind != null) { aroundBind.setFreeze(1); locAroundBindService.updateById(aroundBind); } } } } } }else if (wrkMast.getIoType()==101 || wrkMast.getIoType()==110) { wrkMast.setWrkSts(12L); wrkMast.setModiTime(new Date()); wrkMastService.updateById(wrkMast); //出库为机台工位时,冻结相对有的库位,及相邻库位 String s = Utils.convertLocFormat(params.getLocNo()); if(Cools.isEmpty(wrkMast.getLocNo())){ LocAroundBind bind = locAroundBindService.selectOne(new EntityWrapper() .eq("b_loc_no", s)); if (!Objects.isNull(bind)) { bind.setFreeze(1); locAroundBindService.updateById(bind); //冻结相邻库位 Integer[] aroundIds = freezeLocAround(bind.getOrderNo()); if (aroundIds != null) { for (Integer id : aroundIds) { if (id != null && id > 0) { LocAroundBind aroundBind = locAroundBindService.selectOne( new EntityWrapper() .eq("dev_id", bind.getDevId()) .eq("order_no", id)); if (aroundBind != null) { aroundBind.setFreeze(1); locAroundBindService.updateById(aroundBind); } } } } } } } } //TODO 上报是否成功 }else { String msg = jsonObject.getString("msg"); if (Cools.isEmpty(msg)) { msg = jsonObject.getString("message"); } r = R.error(Cools.isEmpty(msg) ? "下发任务失败" : msg); } } catch (IOException e) { log.error("下发任务给wcs异常, request={}", JSON.toJSONString(params), e); return R.error("调用WCS接口失败:" + e.getMessage()); } catch (Exception e) { log.error("解析WCS下发结果异常, request={}, response={}", JSON.toJSONString(params), response, e); return R.error("WCS返回结果异常:" + e.getMessage()); } return r; } /** * 上报锁定/释放库位信息 * * @param locs * @author Ryan * @date 2026/1/10 12:50 */ @Override @Transactional(rollbackFor = Exception.class) public void reportLockLocs(Set locs, String type) { String url = MesConstant.LOCK_LOCS_URL; if (!Objects.isNull(type)) { if (type.equals("release")) { url = MesConstant.RELEASE_LOCS_URL; } } String response = null; try { response = new HttpHandler.Builder() .setUri(MesConstant.URL) .setPath(url) .setJson(JSON.toJSONString(locs)) .build() .doPost(); R result = JSON.parseObject(response, R.class); if (result.get("code").equals("200")) { //TODO 上报是否成功 } } catch (IOException e) { throw new RuntimeException(e); } } /** * 堆垛机执行状态上报 * * @param params * @return com.core.common.R * @author Ryan * @date 2026/1/10 16:30 */ @Override @Transactional(rollbackFor = Exception.class) public R receviceTaskFromWcs(ReceviceTaskParams params) { log.info("wcs任务反馈="+JSON.toJSONString(params)); if (Objects.isNull(params.getSuperTaskNo())) { throw new CoolException("WMS任务号不能为空!!"); } if (Objects.isNull(params.getNotifyType())) { throw new CoolException("动作类型不能为空!!"); } WrkMast mast = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", params.getSuperTaskNo())); if (Objects.isNull(mast)) { throw new CoolException("任务档不存在!!"); } if (params.getNotifyType().equals("task")) { //任务 if (params.getMsgType().equals("task_complete")) { //称重 if ((mast.getIoType()==1||mast.getIoType()==10)&&mast.getWrkSts() == 2 && Cools.isEmpty(mast.getStaNo())) { Double weight = 0.0; if (!Cools.isEmpty(params.getData())){ JSONObject jsonObject = JSONObject.parseObject(params.getData()); weight=jsonObject.getDouble("weight"); } if (mast.getIoType() == 10) { //空板入库任务档 LocDetl locDetl = locDetlService.selectOne(new EntityWrapper() .eq("zpallet", mast.getBarcode()) .eq("loc_no", mast.getSourceLocNo())); WrkDetl mainWrkDetl = null; if (Objects.isNull(locDetl) && !Cools.isEmpty(mast.getWrkCode())) { mainWrkDetl = wrkDetlService.selectOne(new EntityWrapper() .eq("wrk_no", mast.getWrkCode()) .eq("zpallet", mast.getBarcode())); if (Objects.isNull(mainWrkDetl)) { mainWrkDetl = wrkDetlService.selectOne(new EntityWrapper() .eq("wrk_no", mast.getWrkCode())); } if (!Objects.isNull(mainWrkDetl)) { log.info("locDetl为空,回退查询主任务明细,wrkNo={}, mainWrkNo={}, barcode={}", mast.getWrkNo(), mast.getWrkCode(), mast.getBarcode()); } } if (Objects.isNull(locDetl) && Objects.isNull(mainWrkDetl)) { throw new CoolException("明细数据不存在!!"); } String matnrNo = Objects.isNull(locDetl) ? mainWrkDetl.getMatnr() : locDetl.getMatnr(); Mat matnr = matService.selectOne(new EntityWrapper().eq("matnr", matnrNo)); if (Objects.isNull(matnr)) { throw new CoolException("物料基础信息不存在!!"); } if (!Cools.isEmpty(weight)) { Double val = Math.round((weight - matnr.getSafeQty()) * 10000) / 10000.0; if (val.compareTo(0.0) > 0) { WrkDetl wrkDetl = new WrkDetl(); if (Objects.isNull(locDetl)) { BeanUtils.copyProperties(mainWrkDetl, wrkDetl); wrkDetl.setStockQty(Cools.isEmpty(mainWrkDetl.getStockQty()) ? mainWrkDetl.getAnfme() : mainWrkDetl.getStockQty()); wrkDetl.setZpallet(mast.getBarcode()); } else { BeanUtils.copyProperties(locDetl, wrkDetl); wrkDetl.setStockQty(locDetl.getAnfme()); } wrkDetl.setWrkNo(mast.getWrkNo()); wrkDetl.setIoTime(new Date()); wrkDetl.setWeight(weight); wrkDetl.setIoTime(mast.getIoTime()); //余料长度 wrkDetl.setAnfme(val * matnr.getVolume()); if (!wrkDetlService.insert(wrkDetl)){ throw new CoolException("无法新增明细!!"); } mast.setIoType(1); mast.setIsSuplus(1); mast.setOveMk("Y"); if (!wrkMastService.updateById(mast)) { throw new CoolException("任务档修改失败!!"); } // 更新原出库单 if (!Cools.isEmpty(mast.getWrkCode())) { String wrkNo = mast.getWrkCode(); WrkMast orgWrk = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", wrkNo)); if (Objects.isNull(orgWrk)) { throw new CoolException("数据错误,主任务档不存在或已删除!!"); } orgWrk.setOveMk("Y"); if (!wrkMastService.updateById(orgWrk)) { throw new CoolException("任务档修改失败!!"); } WrkDetl detl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", wrkNo)); if (Objects.isNull(detl)) { throw new CoolException("子任务档明细不存在!!"); } // //库存减去称重长度 // Double v = Math.round((wrkDetl.getStockQty() - realQty) * 10000) / 10000.0; // //原出为数量与真实数量互换,保持一致性 // detl.setAnfme(v); // detl.setWeight(weight); if (!wrkDetlService.update(detl, new EntityWrapper().eq("wrk_no", wrkNo).eq("matnr", detl.getMatnr()).eq("barcode", detl.getBarcode()))) { throw new CoolException("原任务档明细修改失败!!"); } } else { throw new CoolException("任务号截取失败,请检查主任务档任档wrkCode字段"); } }else{ String wrkNo = mast.getWrkCode(); WrkMast orgWrk = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", wrkNo)); if (Objects.isNull(orgWrk)) { throw new CoolException("数据错误,主任务档不存在或已删除!!"); } mast.setOveMk("Y"); orgWrk.setOveMk("Y"); if (!wrkMastService.updateById(orgWrk)) { throw new CoolException("任务档修改失败!!"); } } } } else { WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", mast.getWrkNo())); if (Objects.isNull(wrkDetl)) { throw new CoolException("数据错误,任务明细不存在!!"); } Mat matnr = matService.selectOne(new EntityWrapper().eq("matnr", wrkDetl.getMatnr())); if (Objects.isNull(matnr)) { throw new CoolException("物料基础信息不存在!!"); } Double realQty = Math.round((wrkDetl.getStockQty() - wrkDetl.getAnfme()) * 10000) / 10000.0; if (!Cools.isEmpty(weight)) { Double val = Math.round((weight - 2.5) * 10000) / 10000.0; //称重后,计算出真实长度 realQty = val * matnr.getVolume(); if (realQty().eq("wrk_no", wrkDetl.getWrkNo())); mast.setIoType(10); mast.setEmptyMk("Y"); }else{ wrkDetl.setAnfme(realQty); wrkDetl.setWeight(weight); if (!wrkDetlService.update(wrkDetl, new EntityWrapper().eq("wrk_no", mast.getWrkNo()).eq("matnr", wrkDetl.getMatnr()).eq("barcode", wrkDetl.getBarcode()))) { throw new CoolException("任务档明细修改失败!!"); } } } mast.setOveMk("Y"); if (!wrkMastService.updateById(mast)) { throw new CoolException("任务档修改失败!!"); } // 更新原出库单 // int indexOf = mast.getWrkCode().indexOf("-1"); if (!Cools.isEmpty(mast.getWrkCode())) { String wrkNo = mast.getWrkCode(); WrkMast orgWrk = wrkMastService.selectOne(new EntityWrapper().eq("wrk_no", wrkNo)); if (Objects.isNull(orgWrk)) { throw new CoolException("数据错误,主任务档不存在或已删除!!"); } orgWrk.setOveMk("Y"); if (!wrkMastService.updateById(orgWrk)) { throw new CoolException("任务档修改失败!!"); } WrkDetl detl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", wrkNo)); if (Objects.isNull(detl)) { throw new CoolException("子任务档明细不存在!!"); } //库存减去称重长度 Double v = Math.round((wrkDetl.getStockQty() - realQty) * 10000) / 10000.0; //原出为数量与真实数量互换,保持一致性 detl.setAnfme(v); detl.setWeight(weight); if (!wrkDetlService.update(detl, new EntityWrapper().eq("wrk_no", wrkNo).eq("matnr", detl.getMatnr()).eq("barcode", detl.getBarcode()))) { throw new CoolException("原任务档明细修改失败!!"); } } else { throw new CoolException("任务号截取失败,请检查主任务档任档wrkCode字段"); } } } if (!Objects.isNull(mast.getWrkCode())) { if (mast.getOveMk().equals("N") && !Cools.isEmpty(mast.getIsSuplus())) { throw new CoolException("任务未上报重量,无法完结任务!!"); } } if (mast.getIoType() == 1 || mast.getIoType() == 2 ||mast.getIoType() == 10) { mast.setWrkSts(4L); } else if ((mast.getIoType() == 101||mast.getIoType()==110) && mast.getWrkSts()<14) { mast.setWrkSts(14L); if(Cools.isEmpty(mast.getStaNo())){ mast.setOveMk("Y"); } } if (!wrkMastService.updateById(mast)) { throw new CoolException("任务状态修改失败!!"); } } else if (params.getMsgType().equals("task_cancel")) { //todo 取消任务 }else if (params.getMsgType().equals("task_arrive")) { //到达目的地 //如果出库任务是跨区则需要生成新的入库任务入库 if(!Cools.isEmpty(mast.getLocNo())){ mast.setOnlineYn("N");//等待生成跨区入库任务 } mast.setWrkSts(14L); if(Cools.isEmpty(mast.getStaNo())){ mast.setOveMk("Y"); } mast.setModiTime(new Date()); if (!wrkMastService.updateById(mast)) { throw new CoolException("任务状态修改失败!!"); } } } else if (params.getNotifyType().equals("weight")) { } return R.ok(); } //输入库位自动冻结算出相邻库位序号 @Override public Integer[] freezeLocAround(Integer locId) { Integer[] locAround = new Integer[3]; if (Objects.isNull(locId)) { throw new CoolException("库位ID不能为空!!"); }else if (locId==1){ locAround[0] = 2; locAround[1] = 3; locAround[2] = 5; }else if (locId==2){ locAround[0] = 1; locAround[1] = 6; locAround[2] = 0; }else if (locId==3){ locAround[0] = 1; locAround[1] = 4; locAround[2] = 0; }else if (locId==4){ locAround[0] = 5; locAround[1] = 3; locAround[2] = 0; }else if (locId==5){ locAround[0] = 4; locAround[1] = 1; locAround[2] = 6; }else if (locId==6){ locAround[0] = 2; locAround[1] = 5; locAround[2] = 0; } return locAround; } @Override public R syncDeviceStatusFromWcs() { if (!Boolean.parseBoolean(String.valueOf(switchValue))) { return R.ok("WCS开关关闭"); } String response = null; try { response = requestDeviceStatusFromWcs(); JSONObject jsonObject = JSON.parseObject(response == null ? "{}" : response); Integer code = jsonObject.getInteger("code"); if (!Objects.equals(code, 200)) { String msg = jsonObject.getString("msg"); return R.error(Cools.isEmpty(msg) ? "获取WCS设备状态失败" : msg); } JSONObject data = jsonObject.getJSONObject("data"); DeviceStatusVo deviceStatusVo = data == null ? new DeviceStatusVo() : JSON.parseObject(data.toJSONString(), DeviceStatusVo.class); int stationCount = syncStationStatus(deviceStatusVo.getStationList()); int crnCount = syncCrnStatus(deviceStatusVo.getCrnList()); Map result = new LinkedHashMap<>(); result.put("stationCount", stationCount); result.put("crnCount", crnCount); log.info("同步WCS设备状态成功, stationCount={}, crnCount={}", stationCount, crnCount); return R.ok("同步成功").add(result); } catch (Exception e) { log.error("同步WCS设备状态异常, response={}", response, e); return R.error("同步WCS设备状态失败: " + e.getMessage()); } } private String requestDeviceStatusFromWcs() throws IOException { HttpHandler.Builder builder = new HttpHandler.Builder() .setUri(wcs_address) .setPath(getDeviceStatus) .setTimeout(10, TimeUnit.SECONDS); String method = Cools.isEmpty(deviceStatusMethod) ? "POST" : deviceStatusMethod.trim().toUpperCase(Locale.ROOT); if ("POST".equals(method)) { return builder.setJson("{}").build().doPost(); } return builder.build().doGet(); } private int syncStationStatus(List stationList) { if (stationList == null || stationList.isEmpty()) { return 0; } int count = 0; Date now = new Date(); for (StationProtocol stationProtocol : stationList) { if (stationProtocol == null || stationProtocol.getStationId() == null) { continue; } BasDevp basDevp = basDevpService.selectById(stationProtocol.getStationId()); boolean isNew = Objects.isNull(basDevp); if (isNew) { basDevp = new BasDevp(); basDevp.setDevNo(stationProtocol.getStationId()); basDevp.setAppeUser(WCS_SYNC_USER); basDevp.setAppeTime(now); } basDevp.setInEnable(toFlag(stationProtocol.isInEnable())); basDevp.setOutEnable(toFlag(stationProtocol.isOutEnable())); basDevp.setAutoing(toFlag(stationProtocol.isAutoing())); basDevp.setLoading(toFlag(stationProtocol.isLoading())); basDevp.setCanining(toFlag(stationProtocol.isEnableIn())); basDevp.setCanouting(toFlag(!stationProtocol.isRunBlock())); basDevp.setWrkNo(defaultZero(stationProtocol.getTaskNo())); basDevp.setBarcode(normalizeText(stationProtocol.getBarcode())); basDevp.setGrossWt(stationProtocol.getWeight() == null ? 0D : stationProtocol.getWeight()); basDevp.setModiUser(WCS_SYNC_USER); basDevp.setModiTime(now); if (isNew) { if (!basDevpService.insert(basDevp)) { throw new CoolException("新增站点状态失败, stationId=" + stationProtocol.getStationId()); } } else if (!basDevpService.updateById(basDevp)) { throw new CoolException("更新站点状态失败, stationId=" + stationProtocol.getStationId()); } count++; } return count; } private int syncCrnStatus(List crnList) { if (crnList == null || crnList.isEmpty()) { return 0; } int count = 0; Date now = new Date(); for (CrnProtocol crnProtocol : crnList) { if (crnProtocol == null || crnProtocol.getCrnNo() == null) { continue; } BasCrnp basCrnp = basCrnpService.selectById(crnProtocol.getCrnNo()); boolean isNew = Objects.isNull(basCrnp); if (isNew) { basCrnp = new BasCrnp(); basCrnp.setCrnNo(crnProtocol.getCrnNo()); basCrnp.setInEnable(YES); basCrnp.setOutEnable(YES); basCrnp.setAppeUser(WCS_SYNC_USER); basCrnp.setAppeTime(now); } // crn_sts 本地表存的是“堆垛机模式(手动/自动/电脑)”,因此必须写 mode,不能写 status。 basCrnp.setCrnSts(defaultZero(crnProtocol.getMode())); basCrnp.setWrkNo(defaultZero(crnProtocol.getTaskNo())); basCrnp.setCrnErr(crnProtocol.getAlarm() == null ? 0L : Long.valueOf(crnProtocol.getAlarm())); basCrnp.setModiUser(WCS_SYNC_USER); basCrnp.setModiTime(now); if (isNew) { if (!basCrnpService.insert(basCrnp)) { throw new CoolException("新增堆垛机状态失败, crnNo=" + crnProtocol.getCrnNo()); } } else if (!basCrnpService.updateById(basCrnp)) { throw new CoolException("更新堆垛机状态失败, crnNo=" + crnProtocol.getCrnNo()); } count++; } return count; } private Integer defaultZero(Integer value) { return value == null ? 0 : value; } private String normalizeText(String value) { return Cools.isEmpty(value) ? "" : value; } private String toFlag(boolean value) { return value ? YES : NO; } }