package com.zy.common.service; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.Arith; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.asrs.utils.VersionUtils; import com.zy.common.model.LocTypeDto; import com.zy.common.model.Shelves; import com.zy.common.model.StartupDto; import com.zy.common.properties.SlaveProperties; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.ArrayList; import java.util.Arrays; import java.util.List; /** * 货架核心功能 * Created by vincent on 2020/6/11 */ @Slf4j @Service public class CommonService { @Autowired private WrkMastService wrkMastService; @Autowired private WrkLastnoService wrkLastnoService; @Autowired private RowLastnoService rowLastnoService; @Autowired private BasCrnpService basCrnpService; @Autowired private StaDescService staDescService; @Autowired private BasDevpService basDevpService; @Autowired private LocMastService locMastService; @Autowired private LocDetlService locDetlService; @Autowired private SlaveProperties slaveProperties; /** * 生成工作号 * * @param wrkMk * @return workNo(工作号) */ public int getWorkNo(Integer wrkMk) { WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk); if (Cools.isEmpty(wrkLastno)) { throw new CoolException("数据异常,请联系管理员"); } int workNo = wrkLastno.getWrkNo(); int sNo = wrkLastno.getSNo(); int eNo = wrkLastno.getENo(); workNo = workNo >= eNo ? sNo : workNo + 1; while (true) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (null != wrkMast) { workNo = workNo >= eNo ? sNo : workNo + 1; } else { break; } } // 修改序号记录 if (workNo > 0) { wrkLastno.setWrkNo(workNo); wrkLastnoService.updateById(wrkLastno); } // 检验 if (workNo == 0) { throw new CoolException("生成工作号失败,请联系管理员"); } else { if (wrkMastService.selectById(workNo) != null) { throw new CoolException("生成工作号" + workNo + "在工作档中已存在"); } } return workNo; } /** * 检索库位号 * * @param whsType 类型 1:双深式货架 * @param staDescId 路径工作类型 * @param sourceStaNo 源站 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0); } @Transactional public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //箱号 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = rowLastno.getCrnQty(); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员"); } // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ crnNumber = moveCrnNo; if (times==0){ curRow = moveCrnNo*4-1; }else { curRow = moveCrnNo*4-2; } } //此程序用于优化堆垛机异常时的运行时间 for (int i = times; i <= crnNumber*2; i++) { int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber); log.info(Arrays.toString(locNecessaryParameters)); curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; if (basCrnpService.checkSiteError(crnNo, true)) { rowCount = locNecessaryParameters[0]; nearRow = locNecessaryParameters[3]; List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); if (locMasts.size()<=10){ times++; continue; } break; } else { times++; } } if (nearRow == 0) { throw new CoolException("无可用堆垛机"); } boolean signRule1 = false; boolean signRule2 = false; // 靠近摆放规则 --- 同天同规格物料 //分离版 // if (!Cools.isEmpty(matnr) && (staDescId == 1)){ // signRule1 = true; // } // 靠近摆放规则 --- 同天同规格物料 //互通版 if (!Cools.isEmpty(matnr) && staDescId == 1) { signRule2 = true; } if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { signRule1 = true; } // if (signRule1){ // List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); // for (LocMast locMast1:locMasts){ // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { // continue; // } // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); // LocMast locMast2 = locMastService.selectById(shallowLoc); // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){ // LocDetl locDetl = locDetlService.selectOne(new EntityWrapper().eq("loc_no", locMast2.getLocNo())); // if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) { // locMast = locMast1; // break; // } // } // } // }else if (signRule2){ // List locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); // for (String locNo : locNos) { // if (Utils.isShallowLoc(slaveProperties, locNo)) { // continue; // } // String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); // // 检测目标库位是否为空库位 // LocMast shallowLoc = locMastService.selectById(shallowLocNo); // if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { // if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { // if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { // locMast = shallowLoc; // crnNo = locMast.getCrnNo(); // break; // } // } // } // } // } // // 靠近摆放规则 --- 空托 //分离版 // if (staDescId == 10) { // List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); // for (LocMast locMast1:locMasts){ // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { // continue; // } // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); // LocMast locMast2 = locMastService.selectOne(new EntityWrapper().eq("loc_no",shallowLoc)); // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ // locMast = locMast1; // break; // } // } // } // 靠近摆放规则 --- 空托 //互通版 // if (staDescId == 10) { // List locMasts = locMastService.selectList(new EntityWrapper().in("crn_no",1,2).eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); // if (locMasts.size() > 0) { // for (LocMast loc : locMasts) { // if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { // continue; // } // String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // // 检测目标库位是否为空库位 // LocMast shallowLoc = locMastService.selectById(shallowLocNo); // if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { // if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { // if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { // locMast = shallowLoc; // crnNo = locMast.getCrnNo(); // log.error("靠近摆放库位号"); // break; // } // } // } // } // } // } Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(whsType)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); // throw new CoolException("入库路径不存在"); crnNo = 0; locMast = null; }else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; locMast = null; } startupDto.setStaNo(staNo.getDevNo()); } } // 更新库位排号 if (Utils.BooleanWhsTypeSta(whsType) && Cools.isEmpty(locMast)) { rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = null; locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O") .orderBy("lev1", true).orderBy("bay1", true)); for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O")); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) { for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O")); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "F")); if (!Cools.isEmpty(locMast2)) { locMast = locMast1; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "D")); if (!Cools.isEmpty(locMast2)) { locMast = locMast1; break; } } } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } } } //查询当前库位类型空库位 小于5个则locmast = null List locTypeLocMasts = locMastService.selectList(new EntityWrapper() .eq("loc_sts", "O").eq("crn_no", crnNo).eq("loc_type1", locTypeDto.getLocType1()) ); if (null !=locTypeLocMasts && locTypeLocMasts.size()<=5){ locMast = null; } if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { locMast = null; } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount*2) { times = times + 1; return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times); } // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 if (locTypeDto.getLocType1() < 2) { int i = locTypeDto.getLocType1() + 1; locTypeDto.setLocType1((short)i); return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0); } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } // 搜索单品(整个库位组) private LocMast getLocNoStepSingle(LocTypeDto locTypeDto, Integer sourceStaNo) { LocMast locMast = null; List staDescs = staDescService.selectList(new EntityWrapper().eq("type_no", 1).eq("stn_no", sourceStaNo)); int num = 0; int crn_no = 1; for (StaDesc staDesc : staDescs) { List locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(), staDesc.getCrnNo());//搜索货物 int temp = locMast == null ? 0 : locMasts.size(); if (num <= temp) { num = temp; crn_no = staDesc.getCrnNo(); } } //for (StaDesc staDesc : staDescs) { //单品 List locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(), crn_no);//搜索货物 for (LocMast mast : locMasts) { LocMast tmp = null; boolean groupLoc = Utils.isShallowLoc(slaveProperties, mast.getLocNo()); if (groupLoc) { String shallowLoc = Utils.getDeepLoc(slaveProperties, mast.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc)); if (!Cools.isEmpty(locMast2)) { if (locMast2.getLocSts().equals("F") || locMast2.getLocSts().equals("D")) { tmp = mast; if (!Cools.isEmpty(mast)) { if (mast.getLocSts().equals("O")) { tmp = mast; } } } //预留空库位 if (tmp != null && locMastService.checkEmptyCount(mast, 10)) { locMast = tmp; return locMast; } } } else { tmp = mast; //预留空库位 if (tmp != null && locMastService.checkEmptyCount(mast, 10)) { locMast = tmp; return locMast; } } // } } return locMast; } // 靠近摆放规则 --- 相同订单号, 同天同规格物料 private LocMast getLocNoStep3(Integer staDescId, String matnr, String batch, String grade, LocTypeDto locTypeDto, Integer sourceStaNo) { LocMast locMast = null; StaDesc staDesc = staDescService.selectOne(new EntityWrapper().eq("type_no", 1).eq("stn_no", sourceStaNo)); if (staDescId == 1) { //先判断工作档,查找主档IOType=1, wrkSts < 10的工作明细,料号相同的明细库位 List wrkMasts = wrkMastService.selectSameMatnrs(matnr, batch, grade); for (WrkMast wrkMast : wrkMasts) { LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo()); if (null != locMast0) { if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())) { continue; } // 浅库位符合尺寸检测 if (VersionUtils.checkLocType(locMast0, locTypeDto)) { locMast = locMast0; } } } if (Cools.isEmpty(locMast)) { //再判断库存明细档,料号相同的明细库位 List locNos = locDetlService.getSameDetl(matnr, batch, grade); for (String locNo : locNos) { LocMast locMast0 = locMastService.findNearloc(locNo); if (null != locMast0) { if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())) { continue; } // 浅库位符合尺寸检测 if (VersionUtils.checkLocType(locMast0, locTypeDto)) { locMast = locMast0; break; } } } } } return locMast; } //返回dto private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) { StartupDto startupDto = new StartupDto(); // 获取目标站 Wrapper wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", locMast.getCrnNo()); StaDesc staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo); throw new CoolException("入库路径不存在"); } // 检测目标站 BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用"); } // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setStaNo(staNo.getDevNo()); startupDto.setLocNo(locMast.getLocNo()); startupDto.setCrnNo(locMast.getCrnNo()); return startupDto; } // 靠近摆放规则 --- 空托 private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto, Integer sourceStaNo) { LocMast locMast = null; // 靠近摆放规则 --- 空托 if (staDescId == 10) { // 获取目标站 Wrapper wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo); StaDesc staDesc = staDescService.selectOne(wrapper); if (staDesc == null) { throw new CoolException("入库路径不存在"); } List locMasts = locMastService.selectList(new EntityWrapper() .eq("loc_sts", "O") .eq("crn_no", staDesc.getCrnNo()) .eq("loc_type1", locTypeDto.getLocType1()) .orderBy("lev1,bay1,row1")); if (!locMasts.isEmpty()) { for (LocMast loc : locMasts) { LocMast locMast0 = locMastService.findNearloc(loc.getLocNo()); // 浅库位符合尺寸检测 if (VersionUtils.checkLocType(locMast0, locTypeDto)) { locMast = locMast0; break; } } } if (locMast == null) { throw new CoolException("缺少空库位"); } } return locMast; } public static String zerofill(String msg, Integer count) { if (msg.length() == count) { return msg; } else if (msg.length() > count) { return msg.substring(0, 16); } else { StringBuilder msgBuilder = new StringBuilder(msg); for (int i = 0; i < count - msg.length(); ++i) { msgBuilder.insert(0, "0"); } return msgBuilder.toString(); } } /** * 根据入库站获取库位排号分配 */ private Integer getWhsType(Integer sourceStaNo, int times) { if (times >= 16) { return 4; } switch (sourceStaNo) { case 173: case 176: case 180: case 185: return 1; case 189: case 194: case 198: case 202: return 2; case 206: // case 211: // case 215: // case 219: // case 223: case 227: return 3; case 305: case 303: case 301: return 4; default: throw new CoolException("根据入库站获取库位排号分配失败,入库站:" + sourceStaNo); } } }