package com.zy.asrs.task.handler; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.mapper.*; import com.zy.asrs.service.ApiLogService; import com.zy.asrs.service.WorkService; import com.zy.asrs.service.WrkDetlService; import com.zy.asrs.utils.Utils; import com.zy.common.constant.MesConstant; import com.zy.common.model.StartupDto; import com.zy.common.properties.SlaveProperties; import com.zy.common.service.CommonService; import com.zy.common.utils.HttpHandler; import com.zy.system.entity.Config; import com.zy.system.mapper.ConfigMapper; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import javax.annotation.Resource; import java.util.*; import java.util.concurrent.TimeUnit; import java.util.stream.Collectors; /** * @author pang.jiabao * @description 冠鸿江铜定时任务实现 * @createDate 2024/7/3 9:09 */ @Slf4j @Service @Transactional public class GhjtHandler { @Resource private OrderMapper orderMapper; @Autowired private ApiLogService apiLogService; @Resource private WrkMastMapper wrkMastMapper; @Resource private WrkDetlService wrkDetlService; @Resource private OrderDetlMapper orderDetlMapper; @Resource private LocDetlMapper locDetlMapper; @Resource private LocMastMapper locMastMapper; @Resource private WorkService workService; @Resource private ConfigMapper configMapper; @Autowired private SlaveProperties slaveProperties; @Resource private CommonService commonService; // 堆垛机对应一楼出库站点 private static final int[] oneFloorOutSite = new int[]{0,3002,3003,3006,3008,3009,3012}; // 堆垛机对应一楼入库站点 private static final int[] oneFloorInSite = new int[]{0,3001,3004,3005,3007,3010,3011}; public void startCkrwPushGwcs(WrkMast wrkMast) { // 获取请求头 Map headers = new HashMap<>(); headers.put("Content-Type", "application/json;charset=UTF-8"); // 下发给gwcs要走的路径标识 int descFlag = getDescToGwcs(wrkMast); // 构造请求体 JSONObject jsonObject = new JSONObject(); jsonObject.put("workNo", wrkMast.getWrkNo()); jsonObject.put("staNo", wrkMast.getIoType() == 3 ? 3013 :wrkMast.getStaNo()); jsonObject.put("barcode", wrkMast.getBarcode()); jsonObject.put("sourceStaNo", wrkMast.getIoType() == 3 ? wrkMast.getStaNo() : wrkMast.getSourceStaNo()); jsonObject.put("descFlag", descFlag); // 101出库时用,0只有一条路径,1理货贴标路径,2贴标打带路径 String body = jsonObject.toJSONString(); boolean success = false; String response = ""; try { response = new HttpHandler.Builder() .setUri(MesConstant.GWCS_IP_PORT) .setPath(MesConstant.GWCS_DCKK_URL) .setHeaders(headers) .setJson(body) .setTimeout(30, TimeUnit.SECONDS) // 设置连接 + 读取超时为30秒 .build() .doPost(); if (!Cools.isEmpty(response)) { wrkMast.setWrkSts(2L); // 更新为设备上走 if (wrkMast.getIoType() == 110) { // 空托盘出库直接完成任务 wrkMast.setWrkSts(14L); } else if (wrkMast.getIoType() == 3) { // 修改工作主档状态 wrkMast.setWrkSts(15L); wrkMast.setModiTime(new Date()); } else if(wrkMast.getIoType() == 12) { // 跨巷道转移 wrkMast.setWrkSts(1L); // 状态改为1.生成入库id wrkMast.setCrnNo(Arrays.binarySearch(oneFloorInSite,wrkMast.getStaNo()));// 堆垛机转换为入库的堆垛机 wrkMast.setModiTime(new Date()); } wrkMastMapper.updateById(wrkMast); success = true; } else { log.error("请求接口失败!!!url:{};request:{};response:{}", MesConstant.URL + MesConstant.PAKIN_URL, body, response); throw new CoolException("下发出库任务给GWCS(从出库码头到出库口)失败"); } } catch (Exception e) { log.error("下发出库任务给GWCS(从出库码头到出库口)异常,工作号:{},{}", wrkMast.getWrkNo(), e.getMessage()); } finally { try { // 保存接口日志 apiLogService.save( "从出库码头到出库口", MesConstant.URL + MesConstant.PAKIN_URL, null, "127.0.0.1", jsonObject.toJSONString(), response, success ); } catch (Exception e) { log.error("接口日志保存异常", e); } } } /** * 全板出库到3077或3106的任务,判断出库要走的路径 * @param wrkMast 工作主档 * @return 1.直接出库,只有一条路径 2.理货贴标出库 3.贴标打带出库 4.贴标出库 */ private int getDescToGwcs(WrkMast wrkMast) { // todo 两条路线怎么选 int flag = 1; List wrkDetls = wrkDetlService.selectList(new EntityWrapper().eq("wrk_no", wrkMast.getWrkNo())); List collect = wrkDetls.stream().map(WrkDetl::getBrand).distinct().collect(Collectors.toList()); if (wrkMast.getIoType() == 101 && (wrkMast.getStaNo() == 3077 || wrkMast.getStaNo() == 3106)) { // 有几个木箱 if (collect.size() == 1) { // 一箱 if (wrkDetls.size() == 1) { // 一卷去贴标 flag = 4; } else { // 多卷直接出 } } else if(collect.size() == 2) { // 两箱去贴标打带 // 两箱肯定都是单卷情况 同型号(木箱型号-管芯类型-实测宽幅-生箔厚度-分切下料时间)去贴标,打带,不同型号贴标出库 WrkDetl wrkDetl1 = wrkDetls.get(0); WrkDetl wrkDetl2 = wrkDetls.get(1); if (wrkDetl1.getColor().equals(wrkDetl2.getColor())&& wrkDetl1.getSku().equals(wrkDetl2.getSku())&& wrkDetl1.getManu().equals(wrkDetl2.getManu())&& wrkDetl1.getItemNum().equals(wrkDetl2.getItemNum())) { flag = 3; } else { flag = 4; } } } else if (wrkMast.getIoType() == 103 && (wrkMast.getStaNo() == 3077 || wrkMast.getStaNo() == 3106)) { // 两箱出一箱,需桁架理货 // 都要先去理货 flag = 2; } return flag; } /** * 自动备货处理 */ public void autoStockUpHandler(List list,int columnNum) { // 根据包装组号获取所在库位 List locDetls = locDetlMapper.selectLocNoByGroupNo(list); if (locDetls.isEmpty()) { return; } // 相同则合并,一个库位两个包装组号 Map> map = new HashMap<>(); for(LocDetl locDetl : locDetls) { List brand = map.get(locDetl.getLocNo()); if (brand == null) { map.put(locDetl.getLocNo(),new ArrayList(){{add(locDetl.getBrand());}}); } else { brand.add(locDetl.getBrand()); map.put(locDetl.getLocNo(),brand); } } // 遍历堆垛机并且判断是否存在任务 for (int i = 1; i <= 6; i++) { // 要备货的库位 String sourceLocNo = null; // 备货目标库位 String staLocNo = null; Integer wrkCount = wrkMastMapper.selectCount(new EntityWrapper().eq("crn_no", i)); if(wrkCount > 0) { // log.warn("{}号堆垛机已存在任务",i); continue; } // 根据堆垛机号查询到对应的深库位和浅库位 深库位4*n-3和4*n 浅库位4*n-2和4*n-1 int s1 = 4*i-3; int s2 = 4*i; int q1 = 4 * i - 2; int q2 = 4 * i -1; // 根据堆垛机号获取一个浅库位 for(String key : map.keySet()) { int row = Integer.parseInt(key.substring(0, 2)); if (row == q1 || row == q2) { sourceLocNo = key; break; } } // 浅库位没有则找一个深库位 if (sourceLocNo == null) { for(String key : map.keySet()) { int row = Integer.parseInt(key.substring(0, 2)); if (row == s1 || row == s2) { sourceLocNo = key; break; } } } // 没有找到源库位 if (sourceLocNo == null) { // log.warn("没有找到源库位,堆垛机:{}",i); continue; } // 寻找一个备货的目标库位,先深后浅 List locMasts1 = locMastMapper.selectList(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", i).in("row1", s1, s2) .le("bay1", columnNum).orderBy("lev1,bay1,row1")); if (locMasts1.isEmpty()) { // 深库位为空了,取浅库位 List locMasts2 = locMastMapper.selectList(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", i).in("row1", q1, q2) .le("bay1", columnNum).orderBy("lev1,bay1,row1")); if (!locMasts2.isEmpty()) { staLocNo = locMasts2.get(0).getLocNo(); } } else { staLocNo = locMasts1.get(0).getLocNo(); } if(staLocNo == null) { log.warn("{}号堆垛机备货区满了",i); continue; } // 备货的源库位,目标库位都获取到了,生成移库任务 workService.locMove(sourceLocNo,staLocNo,29L); // 订单明细改成备货中,在任务完成时候改成备货完成,并判断整个订单是否完成 orderDetlMapper.updateOrderDetlStatusByPackageNo(map.get(sourceLocNo), 1); // 移除已生成备货库位 map.remove(sourceLocNo); } } public void autoMoveLoc(List orderDetlList) { // 判断是否已经有执行的移库任务 Integer count = wrkMastMapper.selectCount(new EntityWrapper().in("io_type", 11, 12)); if (count > 0) { return; } OrderDetl detl = null; // 要移库的明细 String staLoc = null; // 移库目标库位 // 从待移库位列表中先浅后深获取一个待移库位 Optional any = orderDetlList.stream().filter(orderDetl -> Utils.isShallowLoc(slaveProperties,orderDetl.getSpecs())).findAny(); if (any.isPresent()){ detl = any.get(); } // 剩下的应该都是深库位,获取第一个 if (detl == null) { detl = orderDetlList.get(0); // 对应浅库位有货,在堆垛机出库的时候会检测到,在那里生成移库任务 } // 获取备货区配置 Config config = configMapper.selectConfigByCode("auto_stock_up"); if (config == null) { return; } // 备货取是前几列 int bay1 = Integer.parseInt(config.getValue()); // 指定的目标库位 String model = detl.getModel(); // 指定目标库位 if (!Cools.isEmpty(model)) { // 目标库位是深库位 if (Utils.isDeepLoc(slaveProperties,model)) { // 目标库位 LocMast locMast2 = locMastMapper.selectById(model); if (locMast2 == null || !locMast2.getLocSts().equals("O")) { log.error("指定的目标库位【{}】状不为空", model); return; } // 获取到对应浅库位 String shallowLoc = Utils.getShallowLoc(slaveProperties, model); LocMast locMast = locMastMapper.selectById(shallowLoc); // 浅库位有货 if (locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D")) { log.error("选择的深库位【{}】,但是浅库位【{}】有货", model, locMast.getLocNo()); return; } // 避开备货区 if (Utils.getBay(model) <= bay1) { log.error("指定的目标库位【{}】在备货区,不能转移", model); return; } } // 深库位检测通过,或者是浅库位 staLoc = model; } else if ( detl.getBeBatch() != null) { // 指定目标巷道 // 目标巷道 Integer beBatch = detl.getBeBatch(); // 从巷道里面先深后浅取一个空库位,不要占用备货区 List locMasts = locMastMapper.selectList(new EntityWrapper().eq("crn_no", beBatch).eq("loc_sts", "O").gt("bay1", bay1)); if (locMasts.isEmpty()) { log.error("指定巷道【{}】没有能移库的空库位了",beBatch); return; } // 先过滤出深库位 Optional a = locMasts.stream().filter(locMast -> Utils.isDeepLoc(slaveProperties,locMast.getLocNo())).findAny(); if (a.isPresent()){ staLoc = a.get().getLocNo(); // 获取到对应浅库位 String shallowLoc = Utils.getShallowLoc(slaveProperties, staLoc); LocMast locMast = locMastMapper.selectById(shallowLoc); // 浅库位有货 if (locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D")) { log.error("指定的目标巷道深库位【{}】,但是浅库位【{}】有货",staLoc,locMast.getLocNo()); return; } } // 深库位没有则取浅库位 if (staLoc == null) { staLoc = locMasts.get(0).getLocNo(); } } else { log.error("目标库位或目标巷道有误:{}",detl); return; } // 生成跨巷道移库任务 workService.autoLocMove(detl.getOrderNo(),detl.getSpecs(),staLoc,29L); // 更新单据明细移库状态为移库中 detl.setDanger(1); if (detl.getBeBatch() != null) { detl.setModel(staLoc); // 补充目标库位 } orderDetlMapper.updateById(detl); // 更新单据状态为2处理中 orderMapper.updatePendingSettleByOrderNo(detl.getOrderNo(),2L); } /** * 给指定桁架生成理货任务,按规则寻找到能理货的两个库位 * 1.能理货的都是一箱一卷的 * 2.规则:木箱型号相同-管芯类型相同-实测宽幅相同-生箔厚度相同-分切下料时间相近 */ public void autoTallyGoods(int flag) { // 获取备货区配置 Config config = configMapper.selectConfigByCode("auto_stock_up"); if (config == null) { throw new CoolException("理货获取备货区配置错误!!!"); } // 前几列是备货区 int columnNum = Integer.parseInt(config.getValue()); // 寻找一箱一卷的,没有理货的,不在备货区的物料明细 List tallyGoosList = locDetlMapper.selectTallyGoosList(columnNum); // 过滤掉木箱规格宽度大于600的(大于600一个托盘只能放一箱) tallyGoosList = tallyGoosList.stream().filter(locDetl -> { String[] split = locDetl.getColor().split("\\*"); if (split.length == 3) { // 高度也要低于614才能理货 return Integer.parseInt(split[1]) <= 600 && Integer.parseInt(split[2]) <= 614; } else { return false; } }).collect(Collectors.toList()); // 寻找满足理货条件的两个木箱 LocDetl leftLocDetl = null; LocDetl rightLocDetl = null; for (int i = 0; i < tallyGoosList.size(); i++) { leftLocDetl = tallyGoosList.get(i); for (int j = i + 1; j < tallyGoosList.size(); j++) { LocDetl tempLocDetl = tallyGoosList.get(j); if (leftLocDetl.getColor().equals(tempLocDetl.getColor()) && leftLocDetl.getManu().equals(tempLocDetl.getManu()) && leftLocDetl.getSku().equals(tempLocDetl.getSku()) && leftLocDetl.getItemNum().equals(tempLocDetl.getItemNum())) { rightLocDetl = tempLocDetl; break; } } if (rightLocDetl != null) { break; } } if (leftLocDetl == null || rightLocDetl == null) { // log.warn("没有找到两个能理货的木箱"); return; } // 找到的两个木箱刚好在一个托盘上,直接更改理货状态为2 if (leftLocDetl.getLocNo().equals(rightLocDetl.getLocNo())) { locDetlMapper.updateLhStsByLocNo(leftLocDetl.getLocNo(), 2); } else { // 判断是去哪套桁架的哪个站点 t0组盘点,t1左换盘点,t2右换盘点 int t0 = 3046, t1 = 3045, t2 = 3044; if (flag == 2) { t0 = 3042; t1 = 3041; t2 = 3040; } // 生成空闲理货任务 WrkDetl wrkDetl1 = tallyGoodsGenerate(t1, leftLocDetl); WrkDetl wrkDetl2 = tallyGoodsGenerate(t2, rightLocDetl); Date now = new Date(); // 寻找一个空库位 StartupDto dto = commonService.getLocNo(1, t0, null, 0); // 生成组盘入库任务 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(dto.getWorkNo()); wrkMast.setIoTime(now); wrkMast.setWrkSts(1L); // 工作状态 wrkMast.setIoType(1); // 入出库类型 wrkMast.setIoPri(13D); // 优先级:13 wrkMast.setCrnNo(dto.getCrnNo()); wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 wrkMast.setStaNo(dto.getStaNo()); // 目标站 wrkMast.setSourceLocNo(""); // 源库位 wrkMast.setLocNo(dto.getLocNo()); wrkMast.setFullPlt("Y"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("N"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setBarcode(""); // zwcs执行入库时更新托盘码 wrkMast.setAppeUser(29L); // 操作人员 root wrkMast.setAppeTime(now); wrkMast.setModiUser(29L); wrkMast.setModiTime(now); if (wrkMastMapper.insert(wrkMast) != 1) { throw new CoolException("空闲理货组盘保存工作档失败,详情:" + wrkMast); } // 生成工作明细 wrkDetl1.setWrkNo(wrkMast.getWrkNo()); wrkDetl1.setOrigin("左"); // 固定拆到左边 wrkDetl1.setDeadWarn(2); // 已理货标识 wrkDetl2.setWrkNo(wrkMast.getWrkNo()); wrkDetl2.setOrigin("右"); wrkDetl2.setDeadWarn(2); wrkDetlService.insert(wrkDetl1); // 入库完成时更新托盘码 wrkDetlService.insert(wrkDetl2); // 更新目标库位状态 LocMast locMast = locMastMapper.selectById(dto.getLocNo()); locMast.setLocSts("S"); locMastMapper.updateById(locMast); // 入库完成时更新托盘码 } } /** * 生成空闲理货到换盘桁架的任务 * * @param site 换盘点 * @param locDetl 库存明细 */ private WrkDetl tallyGoodsGenerate(int site, LocDetl locDetl) { // 判断库位状态 LocMast locMast = locMastMapper.selectById(locDetl.getLocNo()); if (!locMast.getLocSts().equals("F")) { throw new CoolException("理货库位状态有误,不为F,库位号:" + locMast.getLocNo()); } Date now = new Date(); // 生成工作档 WrkMast wrkMast = new WrkMast(); // 获取工作号 int workNo = commonService.getWorkNo(5); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID wrkMast.setIoType(109); // 入出库状态 109.空闲理货 wrkMast.setIoPri(13D); // 优先级:13 wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceStaNo(oneFloorOutSite[locMast.getCrnNo()]); // 源站 wrkMast.setStaNo(site); // 目标站 wrkMast.setSourceLocNo(locDetl.getLocNo()); // 源库位 wrkMast.setFullPlt("Y"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("N"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setSheetNo("0"); wrkMast.setBarcode(locDetl.getZpallet()); wrkMast.setAppeUser(29L); // 操作人员 root wrkMast.setAppeTime(now); wrkMast.setModiUser(29L); wrkMast.setModiTime(now); if (wrkMastMapper.insert(wrkMast) != 1) { throw new CoolException("空闲理货保存工作档失败,详情:" + wrkMast); } // 生成工作明细 WrkDetl wrkDetl = new WrkDetl(); wrkDetl.sync(locDetl); wrkDetl.setWrkNo(workNo); wrkDetl.setIoTime(now); wrkDetl.setAppeTime(now); wrkDetl.setAppeUser(29L); wrkDetl.setModiTime(now); wrkDetl.setModiUser(29L); if (!wrkDetlService.insert(wrkDetl)) { throw new CoolException("空闲理货保存工作档明细失败,详情:" + wrkDetl); } // 修改出库状态 locMast.setLocSts("R"); locMast.setModiUser(29L); locMast.setModiTime(now); if (locMastMapper.updateById(locMast) != 1) { throw new CoolException("空闲理货预约库位状态失败,库位号:" + locMast.getLocNo()); } // 更新库存明细为理货中 locDetlMapper.updateLhStsByLocNo(locDetl.getLocNo(), 1); return wrkDetl; } }