package com.zy.common.service; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.asrs.utils.VersionUtils; import com.zy.common.model.LocTypeDto; import com.zy.common.model.StartupDto; import com.zy.common.properties.SlaveProperties; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import javax.sql.rowset.WebRowSet; import java.util.Arrays; import java.util.Collections; import java.util.List; import java.util.concurrent.atomic.AtomicReference; /** * 货架核心功能 * Created by vincent on 2020/6/11 */ @Slf4j @Service public class CommonService { @Autowired private WrkMastService wrkMastService; @Autowired private WrkLastnoService wrkLastnoService; @Autowired private RowLastnoService rowLastnoService; @Autowired private RowLastnoTypeService rowLastnoTypeService; @Autowired private BasCrnpService basCrnpService; @Autowired private StaDescService staDescService; @Autowired private BasDevpService basDevpService; @Autowired private LocMastService locMastService; @Autowired private LocDetlService locDetlService; @Autowired private SlaveProperties slaveProperties; @Autowired private WrkDetlService wrkDetlService; @Autowired private LocRuleService locRuleService; /** * 生成工作号 * * @param wrkMk * @return workNo(工作号) */ public int getWorkNo(Integer wrkMk) { WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk); if (Cools.isEmpty(wrkLastno)) { throw new CoolException("数据异常,请联系管理员"); } int workNo = wrkLastno.getWrkNo(); int sNo = wrkLastno.getSNo(); int eNo = wrkLastno.getENo(); workNo = workNo >= eNo ? sNo : workNo + 1; while (true) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (null != wrkMast) { workNo = workNo >= eNo ? sNo : workNo + 1; } else { break; } } // 修改序号记录 if (workNo > 0) { wrkLastno.setWrkNo(workNo); wrkLastnoService.updateById(wrkLastno); } // 检验 if (workNo == 0) { throw new CoolException("生成工作号失败,请联系管理员"); } else { if (wrkMastService.selectById(workNo) != null) { throw new CoolException("生成工作号" + workNo + "在工作档中已存在"); } } return workNo; } //拆盘机处空板扫码,驱动托盘向码垛位,不入库 @Transactional public StartupDto getScanBarcodeEmptyBoard() { StartupDto startupDto = new StartupDto(); Integer staNo = 0; if (wrkMastService.selectCount(new EntityWrapper().eq("io_type", 201).eq("staNo", 216)) < 2) { staNo = 216; } if (wrkMastService.selectCount(new EntityWrapper().eq("io_type", 201).eq("staNo", 220)) < 2) { staNo = 220; } startupDto.setStaNo(staNo); return startupDto; } /** * 检索库位号 * * @param staDescId 路径ID * @param sourceStaNo 源站 * @param matnr 物料号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) { try { Integer whsType = Utils.GetWhsType(sourceStaNo); RowLastno rowLastno = rowLastnoService.selectById(whsType); RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); /** * 库型 1: 标准堆垛机库 2: 平库 3: 穿梭板 4: 四向车 5: AGV 0: 未知 */ switch (rowLastnoType.getType()) { case 4: return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade, 4, locTypeDto, 2); } } catch (CoolException ex) { log.error("入库失败,错误信息: {}", ex.getMessage(), ex); } return null; } @Transactional public StartupDto getLocNoNew(Integer staDescId, Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto,String barcode){ StartupDto startupDto = null; StringBuilder builder = new StringBuilder(); try { startupDto = searchLocNoByCrnNo(staDescId,sourceStaNo,findLocNoAttributeVo,locTypeDto); }catch (Exception e){ builder.append(e.getMessage()).append(","); } if (startupDto == null){ builder.append("找不到空库位"); throw new CoolException(builder.toString()); } return startupDto; } @Transactional public StartupDto searchLocNoByCrnNo(Integer staDescId,Integer sourceStaNo,FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto){ LocMast locMast = null; if (staDescId == 10){ //搜索空托盘 locMast = searchEmptyPallet(locTypeDto); }else { //满托盘 locMast = searchMaxPallet(findLocNoAttributeVo,locTypeDto); } if (locMast == null){ throw new CoolException("找不到符合尺寸的空库位"); } StartupDto startupDto = new StartupDto(); String locNo = locMast.getLocNo(); //生成工作号 int workNo = getWorkNo(0); //返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(locMast.getCrnNo()); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } //搜索满托盘库位 public LocMast searchMaxPallet(FindLocNoAttributeVo findLocNoAttributeVo,LocTypeDto locTypeDto){ LocMast targetLocMast = null; List locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr()); for (String locNo : locNos) { //获取通道组 List locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo); for (Integer row : locRowGroupDesc) { String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo)); LocMast deepLoc = locMastService.selectById(deepLocNo); if (deepLoc == null){ continue; } if (deepLoc.getLocSts().equals("F")){ continue; }else if (deepLoc.getLocSts().equals("O")){ targetLocMast = deepLoc; break; }else { break; } } } if (targetLocMast == null){ //相近物料匹配失败,搜索可用空库位组 //获取设备楼层 List levList = basCrnpService.getLevList(); Collections.shuffle(levList); List locLevList = locMastService.getLevList(); levList.addAll(locLevList); for (Integer lev : levList) { List locMasts = locMastService.selectList(new EntityWrapper().eq("loc_sts", "O").eq("lev1", lev).orderBy("bay1", true)); for (LocMast locMast : locMasts) { String locNo = locMast.getLocNo(); //获取通道组 List locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties,locNo); boolean flag = true; for (Integer row : locRowGroupDesc) { String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo)); LocMast deepLoc = locMastService.selectById(deepLocNo); if (deepLoc == null){ continue; } if (!deepLoc.getLocSts().equals("O")){ flag = false; break; } } if (flag){ for (Integer row : locRowGroupDesc) { String deepLocNo = Utils.getLocNo(row,Utils.getBay(locNo),Utils.getLev(locNo)); LocMast deepLoc = locMastService.selectById(deepLocNo); if (deepLoc == null){ continue; } targetLocMast = deepLoc; break; } break; } } if (targetLocMast != null){ break; } } } return targetLocMast; } /** * 检索库位号 * * @param whsType 类型 1:双深式货架 * @param staDescId 路径ID * @param sourceStaNo 源站 * @param matnr 物料号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //批次 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员===>库位规则未知"); } RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); if (Cools.isEmpty(rowLastnoType)) { throw new CoolException("数据异常,请联系管理员===》库位规则类型未知"); } int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = rowLastno.getCrnQty(); // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) { crnNumber = moveCrnNo; if (times == 0) { curRow = moveCrnNo * 4 - 1; } else { curRow = moveCrnNo * 4 - 2; } } //此程序用于优化堆垛机异常时的运行时间 for (int i = times; i < crnNumber * 2; i++) { int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; if (basCrnpService.checkSiteError(crnNo, true)) { rowCount = locNecessaryParameters[0]; nearRow = locNecessaryParameters[3]; List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); int crnCountO = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", crnNo).le("io_type", 100)); if (locMasts.size() - crnCountO <= 2) { times++; continue; } break; } else { times++; } } if (nearRow == 0) { throw new CoolException("无可用堆垛机"); } boolean signRule1 = false; boolean signRule2 = false; if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { // 靠近摆放规则 --- 同天同规格物料 //分离版 if (!Cools.isEmpty(matnr) && staDescId == 1) { signRule1 = true; } // 靠近摆放规则 --- 同天同规格物料 //互通版 if (!Cools.isEmpty(matnr) && staDescId == 1) { signRule2 = true; } if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { signRule1 = true; } } if (signRule1) { if (nearRow != curRow) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); for (LocMast locMast1 : locMasts) { //获取巷道 // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); // LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); //获取目标库位所在巷道最浅非空库位 LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) { LocDetl locDetl = locDetlService.selectOne(new EntityWrapper().eq("loc_no", locMastF.getLocNo())); if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(batch.isEmpty() ? "" : locDetl.getBatch()) && grade.equals(grade.isEmpty() ? "" : locDetl.getBrand())) { //获取目标库位所在巷道最深空库位 locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); break; } } } } } else if (signRule2) { List locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); for (String locNo : locNos) { if (Utils.isShallowLoc(slaveProperties, locNo)) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } // // 靠近摆放规则 --- 空托 //分离版 // if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) { // List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); // for (LocMast locMast1:locMasts){ // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { // continue; // } // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); // LocMast locMast2 = locMastService.selectOne(new EntityWrapper().eq("loc_no",shallowLoc)); // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ // locMast = locMast1; // break; // } // } // } // 靠近摆放规则 --- 空托 //互通版 if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type", rowLastnoType.getType().longValue())); if (!locMasts.isEmpty()) { for (LocMast loc : locMasts) { if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } } Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); // throw new CoolException("入库路径不存在"); crnNo = 0; } else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { log.error("目标站" + staDesc.getCrnStn() + "不可用"); // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; } startupDto.setStaNo(staNo.getDevNo()); } // 更新库位排号 if (Cools.isEmpty(locMast)) { rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } } // 开始查找库位 ==============================>> // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()) .orderBy("lev1", true).orderBy("bay1", true)); for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) { for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "F").eq("whs_type", rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast1; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "D").eq("whs_type", rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast1; break; } } } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } } } if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { locMast = null; } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount * 2) { times = times + 1; return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade, moveCrnNo, locTypeDto, times); } // // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 // if (locTypeDto.getLocType1() < 2) { // int i = locTypeDto.getLocType1() + 1; // locTypeDto.setLocType1((short)i); // return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0); // } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { int crnNo = 1;//小车编号备用 RowLastno rowLastno = rowLastnoService.selectById(4); LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); int curRow = rowLastno.getCurrentRow(); int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int nearRow = 8;//特殊单排 int orbit = 7;//轨道 // 相似工作档案 --- 同天同规格物料 if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) { //查询相似工作档案 List wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo); for (WrkMast wrkMast:wrkMasts){ if (Cools.isEmpty(wrkMast.getLocNo())){ continue; } //目标排为轨道外排 if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){ continue; } //查找此库位的浅库位是否为空 int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1; String loc="0"+value+wrkMast.getLocNo().substring(2); LocMast locMast1=locMastService.selectOne(new EntityWrapper() .eq("loc_no",loc) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) ); if(Cools.isEmpty(locMast1)){ continue; } locMast=locMast1; break; } } // 靠近摆放规则 --- 同天同规格物料 if (Cools.isEmpty(locMast)) { List locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow); for (LocDetl locNo : locNos) { //目标排为最外层排 if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){ continue; } LocMast locMast2=locMastService.selectOne(new EntityWrapper() .eq("loc_no",locNo.getLocNo()) .eq("loc_sts","F")); if(Cools.isEmpty(locMast2)){ continue; } int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1; String loc="0"+value+locNo.getLocNo().substring(2); LocMast locMast1=locMastService.selectOne(new EntityWrapper() .eq("loc_no",loc) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) ); if(Cools.isEmpty(locMast1)){ continue; } locMast=locMast1; break; } } // 靠近摆放规则 --- 空托 if (staDescId == 10) { List locMasts = locMastService.selectList(new EntityWrapper().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); if (locMasts.size() > 0) { for (LocMast loc : locMasts) { if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (shallowLoc.getLocType1() wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", 1); StaDesc staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); throw new CoolException("入库路径不存在"); } BasDevp staNo = basDevpService.selectById(staDesc.getStnNo()); if (!staNo.getAutoing().equals("Y")) { throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); } // 如果没有相近物料,则按规则轮询货架 if (null == locMast) { LocMast locMast1 = new LocMast(); if(times != 0){ locMast1=locMastService.selectOne(new EntityWrapper() .eq("row1", 1) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) .orderBy("lev1,bay1 ASC")); } else { locMast1=locMastService.selectOne(new EntityWrapper() .eq("row1", 8) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) .orderBy("lev1,bay1 ASC")); } if(!Cools.isEmpty(locMast1)){ locMast=locMast1; } } // 更新库位排号 rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 if (Cools.isEmpty(locMast)) { times = times - 1; if (times >= 0) { return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times); } log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto)); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 返回找到的库位 int workNo = getWorkNo(0); startupDto.setWorkNo(workNo); startupDto.setCrnNo(locMast.getCrnNo()); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public StartupDto getLocNoRunPick(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { int crnNo = 1;//小车编号备用 RowLastno rowLastno = rowLastnoService.selectById(4); LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); int curRow = rowLastno.getCurrentRow(); int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int nearRow = 8;//特殊单排 int orbit = 7;//轨道 // 相似工作档案 --- 同天同规格物料 if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) { //查询相似工作档案 List wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(1, matnr, batch,null, crnNo); for (WrkMast wrkMast:wrkMasts){ if (Cools.isEmpty(wrkMast.getLocNo())){ continue; } //目标排为轨道外排 if (Utils.getRow(wrkMast.getLocNo()) == orbit || Utils.getRow(wrkMast.getLocNo()) == nearRow){ continue; } //查找此库位的浅库位是否为空 int value = Integer.valueOf(wrkMast.getLocNo().substring(0, 2)) + 1; String loc="0"+value+wrkMast.getLocNo().substring(2); LocMast locMast1=locMastService.selectOne(new EntityWrapper() .eq("loc_no",loc) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) ); if(Cools.isEmpty(locMast1)){ continue; } locMast=locMast1; break; } } // 靠近摆放规则 --- 同天同规格物料 if (Cools.isEmpty(locMast)) { List locNos = locDetlService.getSameDetlToday(matnr, batch,sRow, eRow); for (LocDetl locNo : locNos) { //目标排为最外层排 if (Utils.getRow(locNo.getLocNo()) == nearRow || Utils.getRow(locNo.getLocNo()) == orbit){ continue; } LocMast locMast2=locMastService.selectOne(new EntityWrapper() .eq("loc_no",locNo.getLocNo()) .eq("loc_sts","F")); if(Cools.isEmpty(locMast2)){ continue; } int value = Integer.valueOf(locNo.getLocNo().substring(0, 2)) + 1; String loc="0"+value+locNo.getLocNo().substring(2); LocMast locMast1=locMastService.selectOne(new EntityWrapper() .eq("loc_no",loc) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) ); if(Cools.isEmpty(locMast1)){ continue; } locMast=locMast1; break; } } // 靠近摆放规则 --- 空托 if (staDescId == 10) { List locMasts = locMastService.selectList(new EntityWrapper().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); if (locMasts.size() > 0) { for (LocMast loc : locMasts) { if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (shallowLoc.getLocType1() wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", 1); StaDesc staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); throw new CoolException("入库路径不存在"); } BasDevp staNo = basDevpService.selectById(staDesc.getStnNo()); if (!staNo.getAutoing().equals("Y")) { throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); } // 如果没有相近物料,则按规则轮询货架 if (null == locMast) { LocMast locMast1 = new LocMast(); if(times != 0){ locMast1=locMastService.selectOne(new EntityWrapper() .eq("row1", 1) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) .orderBy("lev1,bay1 ASC")); } else { locMast1=locMastService.selectOne(new EntityWrapper() .eq("row1", 8) .eq("loc_sts","O") .eq("loc_type1", locTypeDto.getLocType1()) .orderBy("lev1,bay1 ASC")); } if(!Cools.isEmpty(locMast1)){ locMast=locMast1; } } // 更新库位排号 rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 if (Cools.isEmpty(locMast)) { times = times - 1; if (times >= 0) { return getLocNoRun4(whsType,staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo,locTypeDto,times); } log.error("系统没有空库位!!! 尺寸规格: {},", JSON.toJSONString(locTypeDto)); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 返回找到的库位 startupDto.setWorkNo(0); startupDto.setCrnNo(locMast.getCrnNo()); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //批次 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员===>库位规则未知"); } RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); if (Cools.isEmpty(rowLastnoType)) { throw new CoolException("数据异常,请联系管理员===》库位规则类型未知"); } int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = eRow - sRow + 1; // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) { crnNumber = moveCrnNo; } //此程序用于优化堆垛机异常时的运行时间 int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; rowCount = locNecessaryParameters[0]; nearRow = locNecessaryParameters[3]; Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); // throw new CoolException("入库路径不存在"); crnNo = 0; } else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { log.error("目标站" + staDesc.getCrnStn() + "不可用"); // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; } startupDto.setStaNo(staNo.getDevNo()); } } // 更新库位排号 if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) { rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } // 开始查找库位 ==============================>> // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()) .orderBy("lev1", true).orderBy("bay1", true));//最浅库位 for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)) { //获取目标库位所在巷道最深空库位 LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast2) && locMast2.getBay1() == curRow) { locMast = locMast2; break; } } } } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount * 2) { times = times + 1; return getLocNoRun5(whsType, staDescId, sourceStaNo, matnr, batch, grade, moveCrnNo, locTypeDto, times); } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public static String zerofill(String msg, Integer count) { if (msg.length() == count) { return msg; } else if (msg.length() > count) { return msg.substring(0, 16); } else { StringBuilder msgBuilder = new StringBuilder(msg); for (int i = 0; i < count - msg.length(); ++i) { msgBuilder.insert(0, "0"); } return msgBuilder.toString(); } } }