package com.zy.asrs.task.handler; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.zy.asrs.entity.BasCrnp; import com.zy.asrs.entity.LocDetl; import com.zy.asrs.entity.LocMast; import com.zy.asrs.entity.WrkMast; import com.zy.asrs.service.BasCrnpService; import com.zy.asrs.service.LocDetlService; import com.zy.asrs.service.LocMastService; import com.zy.asrs.service.WorkService; import com.zy.asrs.service.WrkMastService; import com.zy.asrs.task.AbstractHandler; import com.zy.asrs.task.core.ReturnT; import com.zy.asrs.task.support.AutoFrontLocMoveSettings; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import java.util.ArrayList; import java.util.Comparator; import java.util.HashMap; import java.util.HashSet; import java.util.List; import java.util.Map; import java.util.Set; @Slf4j @Service public class AutoFrontLocMoveHandler extends AbstractHandler { @Autowired private BasCrnpService basCrnpService; @Autowired private WrkMastService wrkMastService; @Autowired private LocMastService locMastService; @Autowired private LocDetlService locDetlService; @Autowired private WorkService workService; public synchronized ReturnT start(AutoFrontLocMoveSettings settings) { if (settings == null || !settings.isEnabled() || Cools.isEmpty(settings.getRules())) { return SUCCESS; } try { // 每次调度按配置逐台堆垛机尝试,单台只成功下发一笔移库,避免瞬时堆积。 for (AutoFrontLocMoveSettings.Rule rule : settings.getRules()) { dispatch(rule, settings.getUserId()); } } catch (Exception e) { log.error("前排补货移库执行失败", e); return FAIL.setMsg(e.getMessage()); } return SUCCESS; } void dispatch(AutoFrontLocMoveSettings.Rule rule, Long userId) { if (rule == null || rule.getCrnNo() == null || Cools.isEmpty(rule.getFrontRowList())) { return; } if (!isCraneAvailable(rule.getCrnNo())) { return; } List targetLocs = loadTargetLocs(rule); if (targetLocs.isEmpty()) { return; } List sourceLocs = loadSourceLocs(rule); if (sourceLocs.isEmpty()) { return; } // 目标库位按前排优先顺序遍历,来源库位按配置顺序或“离前排更远”优先遍历。 for (LocMast targetLoc : targetLocs) { for (LocMast sourceLoc : sourceLocs) { if (!isCompatible(sourceLoc, targetLoc)) { continue; } try { workService.locMove(sourceLoc.getLocNo(), targetLoc.getLocNo(), userId); log.info("前排补货移库已下发,堆垛机{},源库位{},目标库位{}", rule.getCrnNo(), sourceLoc.getLocNo(), targetLoc.getLocNo()); return; } catch (Exception e) { log.warn("前排补货移库下发失败,堆垛机{},源库位{},目标库位{},原因:{}", rule.getCrnNo(), sourceLoc.getLocNo(), targetLoc.getLocNo(), e.getMessage()); } } } } private boolean isCraneAvailable(Integer crnNo) { BasCrnp crnp = basCrnpService.selectById(crnNo); if (Cools.isEmpty(crnp)) { return false; } if ("N".equalsIgnoreCase(crnp.getInEnable()) || "N".equalsIgnoreCase(crnp.getOutEnable())) { return false; } if (crnp.getCrnSts() == null || crnp.getCrnSts() != 3) { return false; } if (crnp.getCrnErr() != null && crnp.getCrnErr() != 0L) { return false; } if (crnp.getTankQty() != null && crnp.getTankQty() == 0) { return false; } EntityWrapper wrapper = new EntityWrapper<>(); wrapper.eq("crn_no", crnNo); wrapper.last(" and wrk_sts in (2,3,4,11,12)"); List activeWorks = wrkMastService.selectList(wrapper); // 有执行中/待执行工作时不再追加自动移库,避免与人工或业务任务抢设备。 return Cools.isEmpty(activeWorks); } private List loadTargetLocs(AutoFrontLocMoveSettings.Rule rule) { EntityWrapper wrapper = new EntityWrapper<>(); wrapper.eq("crn_no", rule.getCrnNo()); wrapper.eq("loc_sts", "O"); wrapper.in("row1", rule.getFrontRowList()); List candidates = locMastService.selectList(wrapper); List targetLocs = new ArrayList<>(); if (!Cools.isEmpty(candidates)) { for (LocMast candidate : candidates) { if (isUsableLoc(candidate)) { targetLocs.add(candidate); } } } targetLocs.sort(buildRowComparator(rule.getFrontRowList())); return targetLocs; } private List loadSourceLocs(AutoFrontLocMoveSettings.Rule rule) { EntityWrapper wrapper = new EntityWrapper<>(); wrapper.eq("crn_no", rule.getCrnNo()); wrapper.eq("loc_sts", "F"); if (!Cools.isEmpty(rule.getSourceRowList())) { wrapper.in("row1", rule.getSourceRowList()); } List candidates = locMastService.selectList(wrapper); if (Cools.isEmpty(candidates)) { return new ArrayList<>(); } Set frontRows = new HashSet<>(rule.getFrontRowList()); List sourceLocs = new ArrayList<>(); for (LocMast candidate : candidates) { if (!isUsableLoc(candidate)) { continue; } // 未显式配置来源排时,默认只从“非前排”搬货,避免刚补到前排又被搬走。 if (Cools.isEmpty(rule.getSourceRowList()) && frontRows.contains(candidate.getRow1())) { continue; } if (!hasMovableStock(candidate.getLocNo())) { continue; } sourceLocs.add(candidate); } if (!Cools.isEmpty(rule.getSourceRowList())) { sourceLocs.sort(buildRowComparator(rule.getSourceRowList())); } else { sourceLocs.sort(buildDefaultSourceComparator(rule.getFrontRowList())); } return sourceLocs; } private Comparator buildRowComparator(List rowOrder) { Map sortIndex = new HashMap<>(); for (int i = 0; i < rowOrder.size(); i++) { sortIndex.put(rowOrder.get(i), i); } return Comparator .comparingInt((LocMast loc) -> sortIndex.getOrDefault(loc.getRow1(), Integer.MAX_VALUE)) .thenComparing(LocMast::getBay1, Comparator.nullsLast(Integer::compareTo)) .thenComparing(LocMast::getLev1, Comparator.nullsLast(Integer::compareTo)) .thenComparing(LocMast::getGro1, Comparator.nullsLast(Integer::compareTo)) .thenComparing(LocMast::getLocNo, Comparator.nullsLast(String::compareTo)); } private Comparator buildDefaultSourceComparator(List frontRowOrder) { // 前排是升序时,来源默认从更后排开始;前排是降序时,来源默认从更前排开始。 boolean descending = frontRowOrder.size() > 1 && frontRowOrder.get(0) > frontRowOrder.get(frontRowOrder.size() - 1); Comparator rowComparator = descending ? Comparator.reverseOrder() : Integer::compareTo; return Comparator .comparing(LocMast::getRow1, Comparator.nullsLast(rowComparator)) .thenComparing(LocMast::getBay1, Comparator.nullsLast(Integer::compareTo)) .thenComparing(LocMast::getLev1, Comparator.nullsLast(Integer::compareTo)) .thenComparing(LocMast::getGro1, Comparator.nullsLast(Integer::compareTo)) .thenComparing(LocMast::getLocNo, Comparator.nullsLast(String::compareTo)); } private boolean hasMovableStock(String locNo) { List locDetls = locDetlService.selectList(new EntityWrapper().eq("loc_no", locNo)); if (Cools.isEmpty(locDetls)) { return false; } // 任何一条库存明细被冻结,都视为该托盘不可被自动策略搬运。 for (LocDetl locDetl : locDetls) { if (locDetl != null && locDetl.getFrozen() != null && locDetl.getFrozen() == 1) { return false; } } return true; } private boolean isUsableLoc(LocMast locMast) { return locMast != null && (locMast.getFrozen() == null || locMast.getFrozen() == 0) && !"N".equalsIgnoreCase(locMast.getOutEnable()); } private boolean isCompatible(LocMast sourceLoc, LocMast targetLoc) { if (sourceLoc == null || targetLoc == null) { return false; } if (sourceLoc.getLocNo() != null && sourceLoc.getLocNo().equals(targetLoc.getLocNo())) { return false; } // 自动移库只做同类库位补位,减少因库位画像差异导致的后续作业风险。 return sameOrBlank(sourceLoc.getWhsType(), targetLoc.getWhsType()) && sameOrBlank(sourceLoc.getLocType1(), targetLoc.getLocType1()) && sameOrBlank(sourceLoc.getLocType2(), targetLoc.getLocType2()) && sameOrBlank(sourceLoc.getLocType3(), targetLoc.getLocType3()); } private boolean sameOrBlank(Object source, Object target) { return source == null || target == null || source.equals(target); } }