package com.zy.common.service; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.Arith; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.entity.result.KeyValueVo; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.asrs.utils.VersionUtils; import com.zy.common.model.LocTypeDto; import com.zy.common.model.Shelves; import com.zy.common.model.StartupDto; import com.zy.common.properties.SlaveProperties; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.time.LocalDate; import java.time.format.DateTimeFormatter; import java.time.temporal.ChronoUnit; import java.util.ArrayList; import java.util.List; /** * 货架核心功能 * Created by vincent on 2020/6/11 */ @Slf4j @Service public class CommonService { @Autowired private WrkMastService wrkMastService; @Autowired private WrkLastnoService wrkLastnoService; @Autowired private RowLastnoService rowLastnoService; @Autowired private RowLastnoTypeService rowLastnoTypeService; @Autowired private BasCrnpService basCrnpService; @Autowired private StaDescService staDescService; @Autowired private BasDevpService basDevpService; @Autowired private LocMastService locMastService; @Autowired private LocDetlService locDetlService; @Autowired private SlaveProperties slaveProperties; @Autowired private WrkDetlService wrkDetlService; /** * 生成工作号 * @param wrkMk * @return workNo(工作号) */ public int getWorkNo(Integer wrkMk) { WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk); if (Cools.isEmpty(wrkLastno)) { throw new CoolException("数据异常,请联系管理员"); } int workNo = wrkLastno.getWrkNo(); int sNo = wrkLastno.getSNo(); int eNo = wrkLastno.getENo(); workNo = workNo>=eNo ? sNo : workNo+1; while (true) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (null != wrkMast) { workNo = workNo>=eNo ? sNo : workNo+1; } else { break; } } // 修改序号记录 if (workNo > 0){ wrkLastno.setWrkNo(workNo); wrkLastnoService.updateById(wrkLastno); } // 检验 if (workNo == 0) { throw new CoolException("生成工作号失败,请联系管理员"); } else { if (wrkMastService.selectById(workNo)!=null) { throw new CoolException("生成工作号" + workNo + "在工作档中已存在"); } } return workNo; } //拆盘机处空板扫码,驱动托盘向码垛位,不入库 @Transactional public StartupDto getScanBarcodeEmptyBoard(){ StartupDto startupDto = new StartupDto(); Integer staNo = 0; if (wrkMastService.selectCount(new EntityWrapper().eq("io_type", 201).eq("staNo", 216))<2){ staNo=216; } if (wrkMastService.selectCount(new EntityWrapper().eq("io_type", 201).eq("staNo", 220))<2){ staNo=220; } startupDto.setStaNo(staNo); return startupDto; } /** * 检索库位号 * * @param staDescId 路径ID * @param sourceStaNo 源站 * @param matnr 物料号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNo( Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) { try{ Integer whsType = Utils.GetWhsType(sourceStaNo); RowLastno rowLastno = rowLastnoService.selectById(whsType); RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); /** * 库型 1: 标准堆垛机库 2: 平库 3: 穿梭板 4: 四向车 5: AGV 0: 未知 */ switch (rowLastnoType.getType()){ case 1: return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0); case 2: log.error("站点={} 未查询到对应的规则",sourceStaNo); break; case 3: log.error("站点={} 未查询到对应的规则",sourceStaNo); break; case 4: return getLocNoRun4(whsType,staDescId,sourceStaNo,matnr,batch,grade,4,locTypeDto,0); case 5: return getLocNoRun5(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0); default: log.error("站点={} 未查询到对应的规则",sourceStaNo); break; } }catch (Exception e){ log.error("站点={} 未查询到对应的规则",sourceStaNo); } return null; } /** * 检索库位号 * * @param whsType 类型 1:双深式货架 * @param staDescId 路径ID * @param sourceStaNo 源站 * @param matnr 物料号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //批次 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员===>库位规则未知"); } RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); if (Cools.isEmpty(rowLastnoType)) { throw new CoolException("数据异常,请联系管理员===》库位规则类型未知"); } int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = rowLastno.getCrnQty(); // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ crnNumber = moveCrnNo; if (times==0){ curRow = moveCrnNo*4-1; }else { curRow = moveCrnNo*4-2; } } //此程序用于优化堆垛机异常时的运行时间 for (int i = times; i < crnNumber*2; i++) { int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; if (basCrnpService.checkSiteError(crnNo, true)) { rowCount = locNecessaryParameters[0]; nearRow = locNecessaryParameters[3]; List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); int crnCountO = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", crnNo).le("io_type",100)); if (locMasts.size()-crnCountO<=2){ times++; continue; } break; } else { times++; } } if (nearRow == 0) { throw new CoolException("无可用堆垛机"); } boolean signRule1 = false; boolean signRule2 = false; if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ // 靠近摆放规则 --- 同天同规格物料 //分离版 if (!Cools.isEmpty(matnr) && staDescId == 1){ signRule1 = true; } // 靠近摆放规则 --- 同天同规格物料 //互通版 if (!Cools.isEmpty(matnr) && staDescId == 1) { signRule2 = true; } if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { signRule1 = true; } } if (signRule1){ if (nearRow!=curRow){ List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); for (LocMast locMast1:locMasts){ //获取巷道 // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); // LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); //获取目标库位所在巷道最浅非空库位 LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){ LocDetl locDetl = locDetlService.selectOne(new EntityWrapper().eq("loc_no", locMastF.getLocNo())); if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(batch.isEmpty() ? "" : locDetl.getBatch()) && grade.equals(grade.isEmpty() ? "" : locDetl.getBrand())) { //获取目标库位所在巷道最深空库位 locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); break; } } } } }else if (signRule2){ List locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); for (String locNo : locNos) { if (Utils.isShallowLoc(slaveProperties, locNo)) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } // // 靠近摆放规则 --- 空托 //分离版 // if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) { // List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); // for (LocMast locMast1:locMasts){ // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { // continue; // } // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); // LocMast locMast2 = locMastService.selectOne(new EntityWrapper().eq("loc_no",shallowLoc)); // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ // locMast = locMast1; // break; // } // } // } // 靠近摆放规则 --- 空托 //互通版 if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type",rowLastnoType.getType().longValue())); if (!locMasts.isEmpty()) { for (LocMast loc : locMasts) { if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } } Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); // throw new CoolException("入库路径不存在"); crnNo = 0; }else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { log.error("目标站"+staDesc.getCrnStn()+"不可用"); // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; } startupDto.setStaNo(staNo.getDevNo()); } // 更新库位排号 if (Cools.isEmpty(locMast)){ rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } } // 开始查找库位 ==============================>> // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()) .orderBy("lev1",true).orderBy("bay1",true)); for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){ for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "F").eq("whs_type",rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "D").eq("whs_type",rowLastnoType.getType().longValue())); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } } } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } } } if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { locMast = null; } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount*2) { times = times + 1; return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times); } // // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 // if (locTypeDto.getLocType1() < 2) { // int i = locTypeDto.getLocType1() + 1; // locTypeDto.setLocType1((short)i); // return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0); // } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //批次 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员===>库位规则未知"); } RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); if (Cools.isEmpty(rowLastnoType)) { throw new CoolException("数据异常,请联系管理员===》库位规则类型未知"); } int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = rowLastno.getCrnQty(); // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ crnNumber = moveCrnNo; // if (times==0){ // curRow = moveCrnNo*4-1; // }else { // curRow = moveCrnNo*4-2; // } } //此程序用于优化堆垛机异常时的运行时间 for (int i = times; i < crnNumber*2; i++) { int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); rowCount = locNecessaryParameters[0]; curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; nearRow = locNecessaryParameters[3]; List locMasts = locMastService.selectList(new EntityWrapper() .eq("crn_no", crnNo).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); if (locMasts.size()<=5){ times++; continue; } break; } if (crnNo == 0) { throw new CoolException("无可用库位"); } // 相似工作档案 --- 同天同规格物料 if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) { //查询相似工作档案 List wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(staDescId, matnr, batch,grade, crnNo); int nearbay = 0; //相似工作档案 目标库位列 int nearlev = 0; //相似工作档案 目标库位层 for (WrkMast wrkMast:wrkMasts){ int curRowW = curRow; //相似工作档案 最深库位排 int nearRowW = nearRow; //相似工作档案 最浅库位排 if (Cools.isEmpty(wrkMast.getLocNo())){ continue; } //目标排为最外层排 if (Utils.getRow(wrkMast.getLocNo())==nearRow){ continue; } //起始站不一致 if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){ continue; } //相同列、层过滤 if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){ continue; }else { nearbay=Utils.getBay(wrkMast.getLocNo()); nearlev=Utils.getLev(wrkMast.getLocNo()); } //获取目标库位所在巷道并排序 // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); for (int i = 0; i < crnNumber*2; i++) { if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())=curRowW) ){ int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); curRowW = locNecessaryParameters[1]; nearRowW = locNecessaryParameters[3]; }else { break; } } //获取目标库位所在巷道最浅非空库位 LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); //目标库位所在巷道最浅非空库位存在&&非最外侧库位&&入库状态 if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))){ //获取库存明细 WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper().eq("wrk_no", wrkMast.getWrkNo())); //判断同规格物料 if (!Cools.isEmpty(wrkDetl) && matnr.equals(wrkDetl.getMatnr()) && batch.equals(batch.isEmpty() ? "":wrkDetl.getBatch()) && grade.equals(grade.isEmpty()? "":wrkDetl.getBrand())){ int row2=0; if (Utils.getRow(locMast2.getLocNo())>nearRowW){ row2=Utils.getRow(locMast2.getLocNo())-1; } else { row2=Utils.getRow(locMast2.getLocNo())+1; } String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); locMast = locMastService.selectOne(new EntityWrapper().eq("loc_no",targetLocNo).eq("loc_sts","O")); if (Cools.isEmpty(locMast)){ continue; } break; } } } } // 相似工作档 --- 空托 if (Cools.isEmpty(locMast) && staDescId == 10) { List wrkMasts =wrkMastService.selectList(new EntityWrapper().eq("io_type",10).eq("crn_no",crnNo).eq("whs_type",rowLastnoType.getType().longValue())); int nearbay = 0; int nearlev = 0; for (WrkMast wrkMast:wrkMasts){ int curRowW = curRow; //相似工作档案 最深库位排 int nearRowW = nearRow; //相似工作档案 最浅库位排 if (Cools.isEmpty(wrkMast.getLocNo())){ continue; } if (Utils.getRow(wrkMast.getLocNo())==nearRow){ continue; } //起始站不一致 if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){ continue; } if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){ continue; }else { nearbay=Utils.getBay(wrkMast.getLocNo()); nearlev=Utils.getLev(wrkMast.getLocNo()); } // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo()); for (int i = 0; i < crnNumber*2; i++) { if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())=curRowW) ){ int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); curRowW = locNecessaryParameters[1]; nearRowW = locNecessaryParameters[3]; }else { break; } } LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){ int row2=0; if (Utils.getRow(locMast2.getLocNo())>nearRowW){ row2=Utils.getRow(locMast2.getLocNo())-1; }else { row2=Utils.getRow(locMast2.getLocNo())+1; } String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); locMast = locMastService.selectOne(new EntityWrapper().eq("loc_no",targetLocNo).eq("loc_sts","O")); if (Cools.isEmpty(locMast)){ continue; } break; } } } boolean signRule1 = false; boolean signRule2 = false; if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ // 靠近摆放规则 --- 同天同规格物料 //分离版 if (!Cools.isEmpty(matnr) && staDescId == 1){ // signRule1 = true; } // 靠近摆放规则 --- 同天同规格物料 //互通版 if (!Cools.isEmpty(matnr) && staDescId == 1) { signRule2 = true; } if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { signRule1 = true; } } if (signRule1){ if (nearRow!=curRow){ List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())); for (LocMast locMast1:locMasts){ //获取巷道 // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); //获取目标库位所在巷道最浅非空库位 LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){ LocDetl locDetl = locDetlService.selectOne(new EntityWrapper().eq("loc_no", locMastF.getLocNo())); if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(batch.isEmpty() ? "" : locDetl.getBatch()) && grade.equals(grade.isEmpty() ? "" : locDetl.getBrand())) { //获取目标库位所在巷道最深空库位 locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); break; } } } } }else if (signRule2){ List locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); int nearbay = 0; int nearlev = 0; for (String locNo : locNos) { int curRowW = curRow; //相似工作档案 最深库位排 int nearRowW = nearRow; //相似工作档案 最浅库位排 if (Cools.isEmpty(locNo)){ continue; } if (Utils.getRow(locNo)==nearRow){ continue; } if (Utils.getBay(locNo)==nearbay && Utils.getLev(locNo)==nearlev){ continue; }else { nearbay=Utils.getBay(locNo); nearlev=Utils.getLev(locNo); } // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); LocMast locMastGro = locMastService.selectById(locNo); for (int i = 0; i < crnNumber*2; i++) { if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())=curRowW) ){ int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); curRowW = locNecessaryParameters[1]; nearRowW = locNecessaryParameters[3]; }else { break; } } LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){ int row2=0; if (Utils.getRow(locMast2.getLocNo())>nearRowW){ row2=Utils.getRow(locMast2.getLocNo())-1; }else { row2=Utils.getRow(locMast2.getLocNo())+1; } String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); locMast = locMastService.selectOne(new EntityWrapper().eq("loc_no",targetLocNo).eq("loc_sts","O")); if (Cools.isEmpty(locMast)){ continue; } break; } } } // // 靠近摆放规则 --- 空托 //分离版 // if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { // List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); // for (LocMast locMast1:locMasts){ // //获取巷道 //// List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); // //获取目标库位所在巷道最浅非空库位 // LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); // if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("D")){ // //获取目标库位所在巷道最浅非空库位 // locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); // break; // } // } // } // 靠近摆放规则 --- 空托 //互通版 if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) { List locMasts = locMastService.selectList(new EntityWrapper().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); int nearbay = 0; int nearlev = 0; for (LocMast locMastSign:locMasts){ int curRowW = curRow; //相似工作档案 最深库位排 int nearRowW = nearRow; //相似工作档案 最浅库位排 if (Cools.isEmpty(locMastSign.getLocNo())){ continue; } if (Utils.getRow(locMastSign.getLocNo())==nearRow){ continue; } if (Utils.getBay(locMastSign.getLocNo())==nearbay && Utils.getLev(locMastSign.getLocNo())==nearlev){ continue; }else { nearbay=Utils.getBay(locMastSign.getLocNo()); nearlev=Utils.getLev(locMastSign.getLocNo()); } // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow); LocMast locMastGro = locMastService.selectById(locMastSign.getLocNo()); for (int i = 0; i < crnNumber*2; i++) { if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())=curRowW) ){ int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber); curRowW = locNecessaryParameters[1]; nearRowW = locNecessaryParameters[3]; }else { break; } } LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){ int row2=0; if (Utils.getRow(locMast2.getLocNo())>nearRowW){ row2=Utils.getRow(locMast2.getLocNo())-1; }else { row2=Utils.getRow(locMast2.getLocNo())+1; } String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2); locMast = locMastService.selectOne(new EntityWrapper().eq("loc_no",targetLocNo).eq("loc_sts","O")); if (Cools.isEmpty(locMast)){ continue; } break; } } } Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("入库路径不存在:type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); crnNo = 0; }else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { log.error("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; } startupDto.setStaNo(staNo.getDevNo()); } } // 更新库位排号 if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) { rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } // 开始查找库位 ==============================>> // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()) .orderBy("lev1",true).orderBy("bay1",true));//最浅库位 for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ //获取目标库位所在巷道最深空库位 LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) { locMast = locMast2; break; } } } //未找到 允许混料 if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){ for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ //获取目标库位所在巷道并排序 // List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); //获取目标库位所在巷道最浅非空库位 LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (Cools.isEmpty(locMast2)) { LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast3)) { locMast = locMast3; break; } } else { if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)){ LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast3)) { locMast = locMast3; break; } } } } } } } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount*2) { times = times + 1; return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times); } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //批次 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员===>库位规则未知"); } RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId()); if (Cools.isEmpty(rowLastnoType)) { throw new CoolException("数据异常,请联系管理员===》库位规则类型未知"); } int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = eRow-sRow+1; // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ crnNumber = moveCrnNo; } //此程序用于优化堆垛机异常时的运行时间 int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber); curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; rowCount = locNecessaryParameters[0]; nearRow = locNecessaryParameters[3]; Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); // throw new CoolException("入库路径不存在"); crnNo = 0; }else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { log.error("目标站"+staDesc.getCrnStn()+"不可用"); // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; } startupDto.setStaNo(staNo.getDevNo()); } } // 更新库位排号 if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) { rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } // 开始查找库位 ==============================>> // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()) .orderBy("lev1",true).orderBy("bay1",true));//最浅库位 for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(rowLastno)){ //获取目标库位所在巷道最深空库位 LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue()); if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) { locMast = locMast2; break; } } } } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount*2) { times = times + 1; return getLocNoRun5(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times); } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } public static String zerofill(String msg, Integer count) { if (msg.length() == count) { return msg; } else if (msg.length() > count) { return msg.substring(0, 16); } else { StringBuilder msgBuilder = new StringBuilder(msg); for(int i = 0; i < count - msg.length(); ++i) { msgBuilder.insert(0, "0"); } return msgBuilder.toString(); } } }