package com.zy.asrs.service.impl; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.BaseRes; import com.core.common.Cools; import com.core.common.DateUtils; import com.core.common.SnowflakeIdWorker; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.entity.param.*; import com.zy.asrs.entity.result.FindLocNoAttributeVo; import com.zy.asrs.entity.result.WrkCancel; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.common.model.*; import com.zy.common.model.enums.IoWorkType; import com.zy.common.model.enums.WorkNoType; import com.zy.common.properties.SlaveProperties; import com.zy.common.service.CommonService; import com.zy.common.utils.HttpHandler; import com.zy.common.web.WcsController; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.text.DateFormat; import java.text.SimpleDateFormat; import java.util.*; import java.util.concurrent.TimeUnit; import java.util.concurrent.atomic.AtomicReference; import java.util.stream.Collectors; /** * Created by vincent on 2020/6/11 */ @Slf4j @Service public class WorkServiceImpl implements WorkService { // 工作号生成规则默认类型 private static final int DEFAULT_WORK_NO_TYPE = 0; // 库位排号分配默认类别 private static final int DEFAULT_ROW_NO_TYPE = 1; @Autowired private MatService matService; @Autowired private WrkMastService wrkMastService; @Autowired private WrkDetlService wrkDetlService; @Autowired private BasDevpService basDevpService; @Autowired private CommonService commonService; @Autowired private LocMastService locMastService; @Autowired private StaDescService staDescService; @Autowired private LocDetlService locDetlService; @Autowired private AdjDetlService adjDetlService; @Autowired private WrkMastLogService wrkMastLogService; @Autowired private WrkDetlLogService wrkDetlLogService; @Autowired private SnowflakeIdWorker snowflakeIdWorker; @Autowired private OrderService orderService; @Autowired private OrderDetlService orderDetlService; @Autowired private WcsController wcsController; @Autowired private RowLastnoService rowLastnoService; @Autowired private SlaveProperties slaveProperties; @Autowired private WaitPakinService waitPakinService; @Autowired private ApiLogService apiLogService; @Value("${wcs-slave.cancel}") private String cancel; @Value("${wcs-slave.url}") private String url; @Value("${wcs-slave.warehouse}") private String warehouse; @Override @Transactional public String startupFullPutStore(FullStoreParam param, Long userId) { // 参数非空判断 if (Cools.isEmpty(param.getDevpNo(), param.getList())) { throw new CoolException(BaseRes.PARAM); } Date now = new Date(); // 源站点状态检测 BasDevp sourceStaNo = basDevpService.checkSiteStatus(param.getDevpNo(), true); // 检索库位 LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo); List matnrs = param.getList().stream().map(FullStoreParam.MatCodeStore::getMatnr).distinct().collect(Collectors.toList()); // List batchs = param.getList().stream().map(FullStoreParam.MatCodeStore::getBatch).distinct().collect(Collectors.toList()); StartupDto dto = commonService.getLocNo(1, param.getDevpNo(), matnrs.get(0), null, null,locTypeDto); if (Cools.isEmpty(dto)){ throw new CoolException("查询库位失败!!==》startupFullPutStore ==》 commonService.getLocNo"); } // 生成工作号 int workNo = dto.getWorkNo(); // 生成工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(1L); // 工作状态:生成入库ID wrkMast.setIoType(1); // 入出库状态:1.入库 wrkMast.setIoPri(13D); // 优先级:13 wrkMast.setCrnNo(dto.getCrnNo()); wrkMast.setSourceStaNo(dto.getSourceStaNo()); wrkMast.setStaNo(dto.getStaNo()); wrkMast.setLocNo(dto.getLocNo()); wrkMast.setBarcode(param.getBarcode()); // 托盘码 wrkMast.setFullPlt("Y"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("N"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); if (!wrkMastService.insert(wrkMast)) { throw new CoolException("保存工作档失败"); } // 生成工作档明细 List detlDtos = new ArrayList<>(); param.getList().forEach(elem -> { DetlDto detlDto = new DetlDto(elem.getMatnr(), elem.getBatch(), elem.getAnfme()); if (DetlDto.has(detlDtos, detlDto)) { DetlDto detlDto1 = DetlDto.find(detlDtos, detlDto.getMatnr(), detlDto.getBatch()); assert detlDto1 != null; detlDto1.setAnfme(detlDto1.getAnfme() + detlDto.getAnfme()); } else { detlDtos.add(detlDto); } }); wrkDetlService.createWorkDetail(workNo, detlDtos, param.getBarcode(), userId, now); // 更新源站点信息 sourceStaNo.setWrkNo(workNo); sourceStaNo.setModiUser(userId); sourceStaNo.setModiTime(now); if (!basDevpService.updateById(sourceStaNo)){ throw new CoolException("更新源站失败"); } // 更新目标库位状态 LocMast locMast = locMastService.selectById(dto.getLocNo()); if (locMast.getLocSts().equals("O")){ locMast.setLocSts("S"); // S.入库预约 locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)){ throw new CoolException("改变库位状态失败"); } } else { throw new CoolException(dto.getLocNo()+"目标库位已被占用"); } return dto.getLocNo(); } @Override @Transactional public void startupFullTakeStore(StockOutParam param, Long userId) { // 目标站点状态检测 BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite()); // 获取库位明细 List locDetlDtos = new ArrayList<>(); for (StockOutParam.LocDetl paramLocDetl : param.getLocDetls()) { if (!Cools.isEmpty(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getCount())) { LocDetl one = locDetlService.selectItem(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getBatch()); if (null != one) locDetlDtos.add(new LocDetlDto(one, paramLocDetl.getCount())); } } if (!locDetlDtos.isEmpty()) { // 启动出库开始 101.出库 stockOut(staNo, locDetlDtos, null, userId); } else { throw new CoolException("库存不存在"); } } private boolean isInNormalRule(LocMast lm) { List locGroupAscOrder = slaveProperties.getLocGroupAscOrder(); if (locGroupAscOrder == null || locGroupAscOrder.isEmpty()) { return false; } Integer row = lm.getRow1(); if (row == null) return false; return locGroupAscOrder.stream() .anyMatch(group -> group.getRowList() != null && group.getRowList().contains(row) ); } /** * 检查正常库位前方是否堵塞(深库位规则:前方排是否有货或入库任务) * * 判断依据: * 1. 只检查属于出库分组规则内的库位(通过分组的 rowList 确定范围) * 2. 前方 = 分组中索引大于当前库位的排(假设分组 rowList 已按出库顺序排列,大索引 = 前方更深) * 3. 堵塞条件:前方有货(F状态)或有入库任务 * * @param normalMasts 需要检查的正常库位列表(已通过 isInNormalRule 过滤) * @return true = 前方有堵塞(需要补齐),false = 前方清空或无需检查 */ private boolean checkDeepLocationBlocked(List normalMasts) { if (normalMasts == null || normalMasts.isEmpty()) { return false; } // 获取出库分组配置 List locGroupAscOrder = slaveProperties.getLocGroupAscOrder(); if (locGroupAscOrder == null || locGroupAscOrder.isEmpty()) { return false; // 无配置时默认不检查 } // 假设所有 normalMasts 在同一个分组(常见情况,若多分组可循环处理) LocMast representative = normalMasts.get(0); LocGroupOrder group = locGroupAscOrder.stream() .filter(g -> g.getRowList() != null && g.getRowList().contains(representative.getRow1())) .findFirst() .orElse(null); if (group == null || group.getRowList() == null || group.getRowList().isEmpty()) { return false; // 不在任何分组,不检查 } List fullRows = group.getRowList(); // 分组内所有排号列表(按出库顺序排列) // 遍历每个正常库位 for (LocMast lm : normalMasts) { Integer currentRow = lm.getRow1(); Integer bay1 = lm.getBay1(); Integer lev1 = lm.getLev1(); if (currentRow == null || bay1 == null || lev1 == null) { continue; } // 在分组 rowList 中找到当前排的索引 int currentIndex = fullRows.indexOf(currentRow); if (currentIndex < 0) { continue; // 当前排不在分组内,跳过 } // 前方 = 分组中索引更大的位置(假设分组 rowList 从前到后排列,大索引 = 更深) // 如果你的分组列表是倒序的(从后到前),则需改为 currentIndex - 1 到 0 for (int i = currentIndex + 1; i < fullRows.size(); i++) { Integer frontRow = fullRows.get(i); LocMast front = getLocMastByRow(frontRow, bay1, lev1); if (front == null) { continue; } // 有货(F状态) → 堵塞 if ("F".equals(front.getLocSts())) { return true; } WrkMast frontTask = wrkMastService.selectOne( new EntityWrapper() .eq("source_loc_no", front.getLocNo()) .in("loc_sts", Arrays.asList("S", "Q")) // 支持 loc_sts 为 S 或 Q ); if (frontTask != null) { return true; } } } // 所有正常库位前方都清空(或无前方) return false; } @Override @Transactional public void stockOut(BasDevp staNo, List locDetlDtos, IoWorkType ioWorkType, Long userId) { Date now = new Date(); // 保留:合并同类项(同一库位合并明细) Set locNos = new HashSet<>(); List dtos = new ArrayList<>(); for (LocDetlDto locDetlDto : locDetlDtos) { String locNo = locDetlDto.getLocDetl().getLocNo(); if (locNos.contains(locNo)) { for (OutLocDto dto : dtos) { if (dto.getLocNo().equals(locNo)) { dto.getLocDetlDtos().add(locDetlDto); break; } } } else { locNos.add(locNo); dtos.add(new OutLocDto(locNo, locDetlDto)); } } // 使用出库专用分组配置 List locGroupAscOrder = slaveProperties.getLocGroupAscOrder(); // 确定正常出库类型(和原来保持类似) int ioTypeNormal = 101; // 默认整托出库 if (ioWorkType != null && ioWorkType.equals(IoWorkType.CHECK_OUT)) { ioTypeNormal = 107; } else if (!dtos.isEmpty() && !dtos.get(0).isAll()) { ioTypeNormal = 103; // 部分出库 } // 1. 查询所有选中的库位主信息 List allSelectedMasts = locMastService.selectList( new EntityWrapper().in("loc_no", locNos) ); if (allSelectedMasts.size() != locNos.size()) { throw new CoolException("部分选中库位不存在或数据异常"); } // 2. 区分正常库位(需要严格深库位检查)与补充库位 List normalMasts = new ArrayList<>(); List supplementMasts = new ArrayList<>(); // 假设我们有某种“分组规则”(如按列层或排范围),这里简化用一个示例判断 // 你可以替换成实际的规则(如 getLocGroupOrderOut() 或其他) for (LocMast lm : allSelectedMasts) { boolean isNormal = isInNormalRule(lm); // ← 你需要实现这个判断方法 if (isNormal) { normalMasts.add(lm); } else { supplementMasts.add(lm); } } // 3. 对正常库位进行深库位前方检查(类似之前的连续段 + 清空) AtomicReference isLeftSideSupplement = new AtomicReference<>(false); if (!normalMasts.isEmpty()) { // 这里模拟深库位前方检查(你可以替换成你实际的检查方法) boolean hasBlockage = checkDeepLocationBlocked(normalMasts); if (hasBlockage) { // 前方堵塞 → 自动补充最少一侧 supplementBothSidesBlocked(normalMasts, locGroupAscOrder, supplementMasts, isLeftSideSupplement); } } // 4. 合并所有要出库的库位 List allMasts = new ArrayList<>(); allMasts.addAll(normalMasts); allMasts.addAll(supplementMasts); if (allMasts.isEmpty()) { throw new CoolException("没有有效的出库库位"); } // 5. 统一按排号(row)倒序排序(高排先出) List sortedAll = allMasts.stream() .sorted(Comparator.comparing(LocMast::getRow1, Comparator.reverseOrder())) .collect(Collectors.toList()); // 6. 生成任务(从后往前遍历) double basePriority = 100.0; for (int index = sortedAll.size() - 1; index >= 0; index--) { LocMast locMast = sortedAll.get(index); String locNo = locMast.getLocNo(); boolean isSupplement = supplementMasts.contains(locMast); int ioType = isSupplement ? 11 : ioTypeNormal; // 优先级计算 double priority; if (isSupplement) { if (Boolean.TRUE.equals(isLeftSideSupplement.get())) { // 左侧补充 → 晚出 priority = basePriority - index * 1.0; } else { // 右侧补充 → 早出 priority = basePriority + index * 1.0; } } else { priority = basePriority - index * 1.0; } OutLocDto dto; Integer outSta = staNo.getDevNo(); StaDesc staDesc = null; if(ioType != 11){ staDesc = staDescService.queryCrnStn(ioType, locMast.getCrnNo(), outSta); } LocMast locMastNew = null; WrkMast wrkMast = new WrkMast(); String locSts; int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType)); String pick = (ioType == 101) ? "N" : "Y"; if((ioType == 101 || ioType == 103 || ioType == 107) && staDesc != null) { // 找到对应的 OutLocDto dto = dtos.stream() .filter(d -> d.getLocNo().equals(locNo)) .findFirst() .orElseThrow(() -> new CoolException("找不到对应的出库明细:" + locNo)); // 生成工作档 wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(0L); wrkMast.setIoType(ioType); wrkMast.setIoPri(priority); wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceStaNo(staDesc.getCrnStn()); wrkMast.setStaNo(staDesc.getStnNo()); wrkMast.setSourceLocNo(locNo); wrkMast.setFullPlt("Y"); wrkMast.setPicking(pick); wrkMast.setExitMk("N"); wrkMast.setEmptyMk("N"); wrkMast.setLinkMis("N"); wrkMast.setBarcode(locMast.getBarcode()); wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); locSts = ioType != 101? "R" : "P"; // 生成工作档明细(保留原逻辑) for (LocDetlDto detlDto : dto.getLocDetlDtos()) { if (detlDto.getCount() == null || detlDto.getCount() <= 0.0D) { continue; } WrkDetl wrkDetl = new WrkDetl(); wrkDetl.sync(detlDto.getLocDetl()); wrkDetl.setOrderNo(""); wrkDetl.setWrkNo(workNo); wrkDetl.setIoTime(now); Double anfme = ioType == 101 ? detlDto.getLocDetl().getAnfme() : detlDto.getCount(); wrkDetl.setAnfme(anfme); wrkDetl.setAppeTime(now); wrkDetl.setAppeUser(userId); wrkDetl.setModiTime(now); wrkDetl.setModiUser(userId); if (!wrkDetlService.insert(wrkDetl)) { throw new CoolException("保存工作档明细失败"); } } }else{ List locDetls = locDetlService.selectList(new EntityWrapper().eq("loc_no",locNo)); FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo(); findLocNoAttributeVo.setMatnr(locDetls.get(0).getMatnr()); findLocNoAttributeVo.setBatch(locDetls.get(0).getBatch()); LocTypeDto locTypeDto = new LocTypeDto(); locTypeDto.setLocType1(locMast.getLocType1()); locMastNew = commonService.searchMaxPallet(findLocNoAttributeVo,locTypeDto); // 生成工作档 wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(0L); wrkMast.setIoType(ioType); wrkMast.setIoPri(priority); wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceStaNo(null); wrkMast.setStaNo(null); wrkMast.setSourceLocNo(locNo); wrkMast.setLocNo(locMastNew.getLocNo()); wrkMast.setFullPlt("Y"); wrkMast.setPicking(pick); wrkMast.setExitMk("N"); wrkMast.setEmptyMk("N"); wrkMast.setLinkMis("N"); wrkMast.setBarcode(locMast.getBarcode()); wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); locSts = "R"; // 生成工作档明细(保留原逻辑) if(locDetls != null && locDetls.size() > 0) { for (LocDetl locDetl : locDetls) { WrkDetl wrkDetl = new WrkDetl(); wrkDetl.sync(locDetl); wrkDetl.setWrkNo(workNo); wrkDetl.setIoTime(now); wrkDetl.setAppeTime(now); wrkDetl.setAppeUser(userId); wrkDetl.setModiTime(now); wrkDetl.setModiUser(userId); if (!wrkDetlService.insert(wrkDetl)) { throw new CoolException("保存工作档明细失败"); } } } } if (!wrkMastService.insert(wrkMast)) { throw new CoolException("保存工作档失败,库位:" + locNo); } if(locMastNew != null){ if ("O".equals(locMastNew.getLocSts())) { locMastNew.setLocSts("S"); locMastNew.setModiUser(userId); locMastNew.setModiTime(now); if (!locMastService.updateById(locMastNew)) { throw new CoolException("更新库位状态失败,库位:" + locNo); } } else { throw new CoolException("库位状态异常,非空板状态:" + locNo); } } // 更新库位状态 locMast = locMastService.selectById(locNo); if ("F".equals(locMast.getLocSts())) { locMast.setLocSts(locSts); locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)) { throw new CoolException("预约库位状态失败,库位号:" + locNo); } } else { throw new CoolException(locNo + " 库位不是在库状态"); } } } @Override @Transactional public void stockOut(BasDevp staNo, TaskDto taskDto, Long userId) { Date now = new Date(); List locDtos = taskDto.getLocDtos(); for (LocDto locDto : locDtos) { if (!taskDto.getLocNo().equals(locDto.getLocNo()) && !taskDto.getStaNo().equals(locDto.getStaNo())) { throw new CoolException("订单出库异常,请联系管理员"); } } // 获取库位 LocMast locMast = locMastService.selectById(taskDto.getLocNo()); // 获取路径 int ioType = taskDto.isAll() ? 101 : 103; StaDesc staDesc = staDescService.queryCrnStnAuto(ioType, locMast.getCrnNo(), staNo.getDevNo()); // 生成工作号 int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType)); // 生成工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID wrkMast.setIoType(ioType); // 入出库状态 wrkMast.setIoPri(13D); // 优先级:13 wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceStaNo(staDesc.getCrnStn()); // 源站 wrkMast.setStaNo(staDesc.getStnNo()); // 目标站 wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位 wrkMast.setFullPlt("Y"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("N"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setBarcode(locMast.getBarcode()); wrkMast.setAppeUser(userId); // 操作人员数据 wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); if (!wrkMastService.insert(wrkMast)) { throw new CoolException("保存工作档失败,出库库位号:"+taskDto.getLocNo()); } // 生成工作档明细 for (LocDto locDto : taskDto.getLocDtos()) { if (locDto.getAnfme()==null || locDto.getAnfme() <= 0.0D) { continue; } OrderDetl orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch()); if (orderDetl == null) { orderDetl = orderDetlService.selectItem(locDto.getOrderNo(), locDto.getMatnr(), null); } WrkDetl wrkDetl = new WrkDetl(); wrkDetl.sync(orderDetl); wrkDetl.setZpallet(wrkMast.getBarcode()); wrkDetl.setIoTime(now); wrkDetl.setWrkNo(workNo); wrkDetl.setBatch(locDto.getBatch()); wrkDetl.setOrderNo(locDto.getOrderNo()); wrkDetl.setAnfme(locDto.getAnfme()); // 数量 wrkDetl.setAppeTime(now); wrkDetl.setAppeUser(userId); wrkDetl.setModiTime(now); wrkDetl.setModiUser(userId); if (!wrkDetlService.insert(wrkDetl)) { throw new CoolException("保存工作档明细失败"); } // 修改订单明细 if (!orderDetlService.increaseWorkQty(orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), locDto.getAnfme())) { throw new CoolException("修改订单明细数量失败"); } orderService.updateSettle(orderDetl.getOrderId(), 2L, userId); } // 修改库位状态: F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中 locMast = locMastService.selectById(taskDto.getLocNo()); if (locMast.getLocSts().equals("F")) { locMast.setLocSts(ioType==101?"R":"P"); locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)) { throw new CoolException("预约库位状态失败,库位号:"+taskDto.getLocNo()); } } else { throw new CoolException(taskDto.getLocNo() + "库位不是在库状态"); } } @Override @Transactional public String emptyPlateIn(Integer devpNo, Long userId) { // 源站点状态检测 BasDevp sourceStaNo = basDevpService.checkSiteStatus(devpNo, true); // 检索库位 LocTypeDto locTypeDto = new LocTypeDto(sourceStaNo); StartupDto dto = commonService.getLocNo( 10, devpNo, null,null,null, locTypeDto); int workNo = dto.getWorkNo(); Date now = new Date(); // 生成工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(1L); // 工作状态:生成入库ID wrkMast.setIoType(10); // 入出库状态:10.空板入库 wrkMast.setIoPri(10D); // 优先级:10 wrkMast.setCrnNo(dto.getCrnNo()); wrkMast.setSourceStaNo(dto.getSourceStaNo()); wrkMast.setStaNo(dto.getStaNo()); wrkMast.setLocNo(dto.getLocNo()); wrkMast.setFullPlt("N"); // 满板 wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("Y"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 // 操作人员数据 wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); boolean res = wrkMastService.insert(wrkMast); if (!res) { throw new CoolException("保存工作档失败"); } // 更新源站点信息 sourceStaNo.setWrkNo(workNo); sourceStaNo.setModiUser(userId); sourceStaNo.setModiTime(now); if (!basDevpService.updateById(sourceStaNo)){ throw new CoolException("更新源站失败"); } // 更新目标库位状态 LocMast locMast = locMastService.selectById(dto.getLocNo()); if (locMast.getLocSts().equals("O")){ locMast.setLocSts("S"); // S.入库预约 locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)){ throw new CoolException("改变库位状态失败"); } } else { throw new CoolException(dto.getLocNo()+"目标库位已被占用"); } return dto.getLocNo(); } /** * 检查空板出库分组内选中连续段的双向前方清空情况,并返回出库方向与排序后的库位列表 * * @param selectedLocNos 选中的库位号列表 * @param locGroupAscOrder 出库分组配置 * @return LockingCheckResultParam 包含校验结果、方向、排序后库位列表 */ private LockingCheckResultParam checkEmptyPlateBlocking( List selectedLocNos, List locGroupAscOrder) { if (Cools.isEmpty(selectedLocNos)) { return LockingCheckResultParam.success(Collections.emptyList()); } // 1. 查询所有选中的库位信息 List selectedMasts = locMastService.selectList( new EntityWrapper().in("loc_no", selectedLocNos) ); if (selectedMasts.size() != selectedLocNos.size()) { return LockingCheckResultParam.fail("部分选中库位不存在或数据异常"); } // 2. 按分组聚合选中的库位(支持多分组) Map> groupSelected = new HashMap<>(); for (LocMast lm : selectedMasts) { LocGroupOrder group = locGroupAscOrder.stream() .filter(g -> g.getRowList().contains(lm.getRow1())) .findFirst() .orElseThrow(() -> new CoolException("排不在出库分组配置中: row=" + lm.getRow1())); groupSelected.computeIfAbsent(group, k -> new ArrayList<>()).add(lm); } // 由于通常一次请求在一个分组内,这里取第一个分组的结果 // 如果需要支持多分组同时出库,可改为返回 Map LockingCheckResultParam result = null; for (Map.Entry> entry : groupSelected.entrySet()) { LocGroupOrder group = entry.getKey(); List selected = entry.getValue(); List fullRows = group.getRowList(); // 如 [3,4,5,6,7,8,9,10] // 获取选中的 row,并按分组顺序排序 List selectedRows = selected.stream() .map(LocMast::getRow1) .distinct() .sorted(Comparator.comparingInt(fullRows::indexOf)) .collect(Collectors.toList()); // 检查是否重复或无效 if (selectedRows.size() != selected.size()) { return LockingCheckResultParam.fail("选中库位存在重复或无效排"); } int minIndex = fullRows.indexOf(selectedRows.get(0)); int maxIndex = fullRows.indexOf(selectedRows.get(selectedRows.size() - 1)); // 1. 必须是连续段(无缺口) if (maxIndex - minIndex + 1 != selectedRows.size()) { return LockingCheckResultParam.fail( "选中排必须连续,无缺口。从 " + fullRows.get(minIndex) + " 到 " + fullRows.get(maxIndex) ); } // 2. 检查左前方(正序方向:从左到右,前方是索引小的位置) boolean leftClear = true; for (int i = 0; i < minIndex; i++) { LocMast prev = getLocMastByRow(fullRows.get(i), selected.get(0).getBay1(), selected.get(0).getLev1()); if (prev != null && ("D".equals(prev.getLocSts()) || "F".equals(prev.getLocSts()))) { leftClear = false; break; } } // // 3. 检查右前方(倒序方向:从右到左,前方是索引大的位置) // boolean rightClear = true; // for (int i = maxIndex + 1; i < fullRows.size(); i++) { // LocMast prev = getLocMastByRow(fullRows.get(i), selected.get(0).getBay1(), selected.get(0).getLev1()); // if (prev != null && ("D".equals(prev.getLocSts()) || "F".equals(prev.getLocSts()))) { // rightClear = false; // break; // } // } // 4. 至少有一侧清空才允许出库(修改:放宽,如果两侧都堵,返回特定错误码或继续) // if (!leftClear && !rightClear) { // return LockingCheckResultParam.fail( // "选中段 " + fullRows.get(minIndex) + "~" + fullRows.get(maxIndex) + // " 两侧前方都有空板/故障,无法出库(正序或倒序方向都堵塞)" // ); // } if (!leftClear ) { return LockingCheckResultParam.fail( "选中段 " + fullRows.get(minIndex) + "~" + fullRows.get(maxIndex) + " 两侧前方都有空板/故障,无法出库(正序或倒序方向都堵塞)" ); } // 5. 选中段内所有库位必须是 D 状态 for (LocMast lm : selected) { if (!"D".equals(lm.getLocSts())) { return LockingCheckResultParam.fail("选中库位非空板状态: " + lm.getLocNo()); } } // 6. 决定出库方向和排序顺序 String direction; List sortedSelected; // 优先选择正序(如果两侧都清空,默认正序) if (leftClear) { direction = "ASC"; sortedSelected = selected.stream() .sorted(Comparator.comparingInt(m -> fullRows.indexOf(m.getRow1()))) .collect(Collectors.toList()); } else { direction = "DESC"; sortedSelected = selected.stream() .sorted(Comparator.comparingInt(m -> -fullRows.indexOf(m.getRow1()))) // 倒序 .collect(Collectors.toList()); } result = LockingCheckResultParam.success(direction, sortedSelected); } // 如果没有分组(理论上不会发生),返回默认成功 return result != null ? result : LockingCheckResultParam.success(Collections.emptyList()); } // 辅助方法:根据 row 获取 LocMast private LocMast getLocMastByRow(Integer row, Integer bay1, Integer lev1) { return locMastService.selectOne(new EntityWrapper() .eq("bay1", bay1) .eq("lev1", lev1) .eq("row1", row)); } /** * 当选中段两侧前方都堵塞时,判断补哪一侧需要的空板最少,并把那些库位加入补充列表 */ private void supplementBothSidesBlocked( List normalMasts, List locGroupAscOrder, List supplementMasts, AtomicReference isLeftSideSupplement) { // 假设所有 normalMasts 在同一个分组(如果多分组,可循环处理每个分组) LocGroupOrder group = locGroupAscOrder.stream() .filter(g -> g.getRowList().contains(normalMasts.get(0).getRow1())) .findFirst() .orElseThrow(() -> new CoolException("分组异常")); List fullRows = group.getRowList(); // 取选中段的 min/max row Set selectedRowSet = normalMasts.stream() .map(LocMast::getRow1) .collect(Collectors.toSet()); int minRow = Collections.min(selectedRowSet); int maxRow = Collections.max(selectedRowSet); int minIndex = fullRows.indexOf(minRow); int maxIndex = fullRows.indexOf(maxRow); // 假设所有库位在同 bay 和 lev Integer bay1 = normalMasts.get(0).getBay1(); Integer lev1 = normalMasts.get(0).getLev1(); // 计算左侧前方需要补充的 D 状态库位数量(从 0 到 minIndex-1 的 D 状态库位) int leftSupplementCount = 0; List leftSupplementLocs = new ArrayList<>(); for (int i = 0; i < minIndex; i++) { LocMast loc = getLocMastByRow(fullRows.get(i), bay1, lev1); if (loc != null && ("D".equals(loc.getLocSts()) || "F".equals(loc.getLocSts()))) { leftSupplementCount++; leftSupplementLocs.add(loc); } } // // 计算右侧前方需要补充的 D 状态库位数量(从 maxIndex+1 到 end 的 D 状态库位) // int rightSupplementCount = 0; // List rightSupplementLocs = new ArrayList<>(); // for (int i = maxIndex + 1; i < fullRows.size(); i++) { // LocMast loc = getLocMastByRow(fullRows.get(i), bay1, lev1); // if (loc != null && "D".equals(loc.getLocSts())) { // rightSupplementCount++; // rightSupplementLocs.add(loc); // } // } // 选择需要补充最少的一侧(如果相等,优先左侧) List chosenSupplementLocs; boolean isLeft = false; if (true) { chosenSupplementLocs = leftSupplementLocs; isLeft = true; log.info("选择补充左侧前方,共 {} 个库位", leftSupplementCount); } // else { // chosenSupplementLocs = rightSupplementLocs; // isLeft = false; // log.info("选择补充右侧前方,共 {} 个库位", rightSupplementCount); // } // 记录选择的侧 isLeftSideSupplement.set(isLeft); // 添加到 supplementMasts(避免重复添加) for (LocMast supp : chosenSupplementLocs) { if (!supplementMasts.contains(supp) && !normalMasts.contains(supp)) { supplementMasts.add(supp); } } } @Override @Transactional public void emptyPlateOut(EmptyPlateOutParam param, Long userId) { if (Cools.isEmpty(param.getOutSite())) { throw new CoolException("站点不存在"); } // 使用出库专用分组配置 List locGroupAscOrder = slaveProperties.getLocGroupAscOrder(); // 1. 查询所有选中的库位信息 List selectedMasts = locMastService.selectList( new EntityWrapper().in("loc_no", param.getLocNos()) ); if (selectedMasts.size() != param.getLocNos().size()) { throw new CoolException("部分选中库位不存在或数据异常"); } // 2. 区分正常分组内的库位 和 需要补充的库位(规则外的) List normalMasts = new ArrayList<>(); List supplementMasts = new ArrayList<>(); for (LocMast lm : selectedMasts) { boolean inAnyGroup = locGroupAscOrder.stream() .anyMatch(g -> g.getRowList().contains(lm.getRow1())); if (inAnyGroup) { normalMasts.add(lm); } else { supplementMasts.add(lm); } } // 新增:记录是否因为左侧前方被补充 AtomicReference isLeftSideSupplement = new AtomicReference<>(false); // 3. 对正常分组内的库位进行检查(放宽两侧堵塞规则) if (!normalMasts.isEmpty()) { List normalLocNos = normalMasts.stream() .map(LocMast::getLocNo) .collect(Collectors.toList()); LockingCheckResultParam checkResult = checkEmptyPlateBlocking( normalLocNos, locGroupAscOrder ); if (!checkResult.isSuccess()) { String errMsg = checkResult.getErrorMessage(); if (errMsg.contains("两侧前方都有空板/故障")) { // 两侧都堵 → 进入补齐逻辑 supplementBothSidesBlocked(normalMasts, locGroupAscOrder, supplementMasts, isLeftSideSupplement); } else { // 其他错误(如不连续、非D状态)抛出 throw new CoolException(errMsg); } } // 如果有一侧清空,则正常继续 } // 4. 合并所有库位(正常 + 补充的,包括规则外的和前方补的) List allMasts = new ArrayList<>(); allMasts.addAll(normalMasts); allMasts.addAll(supplementMasts); if (allMasts.isEmpty()) { throw new CoolException("没有有效的空板库位可出库"); } // 5. 统一按 row → bay → lev 排序(从小到大) List sortedAll = allMasts.stream() .sorted(Comparator.comparing(LocMast::getRow1) .thenComparing(LocMast::getBay1) .thenComparing(LocMast::getLev1)) .collect(Collectors.toList()); Date now = new Date(); // 6. 按排序后的顺序生成出库任务(从后往前生成) for (int index = 0; index wrapper = new EntityWrapper() .eq("type_no", 110) .eq("stn_no", param.getOutSite()) .eq("crn_no", locMast.getCrnNo()); StaDesc staDesc = staDescService.selectOne(wrapper); Integer sourceStaNo = staDesc != null ? staDesc.getCrnStn() : null; if (Cools.isEmpty(sourceStaNo)) { throw new CoolException("检索源站失败,库位:" + locNo); } // 计算优先级(示例:补充的优先级稍低) double BASE_PRI = 200.0; double ioPri; WrkMast wrkMast = new WrkMast(); LocMast locMastNew = null; if(isSupplement){ // 补充的库位:根据是左侧还是右侧补充,决定优先级方向 if (Boolean.TRUE.equals(isLeftSideSupplement.get())) { // 左侧补充 → 优先级较低(晚出) ioPri = BASE_PRI + index * 1.0; } else { // 右侧补充 → 优先级较高(早出) ioPri = BASE_PRI - index * 1.0; } locMastNew = commonService.searchEmptyPallet(null); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(0L); wrkMast.setIoType(ioType); wrkMast.setIoPri(ioPri); wrkMast.setSourceStaNo(null); wrkMast.setLocNo(locMastNew.getLocNo()); wrkMast.setStaNo(null); wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceLocNo(locNo); wrkMast.setFullPlt("N"); wrkMast.setPicking("N"); wrkMast.setExitMk("N"); wrkMast.setEmptyMk("Y"); wrkMast.setLinkMis("N"); wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); }else{ ioPri = BASE_PRI + index * 1.0; wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(0L); wrkMast.setIoType(ioType); wrkMast.setIoPri(ioPri); wrkMast.setSourceStaNo(sourceStaNo); wrkMast.setStaNo(param.getOutSite()); wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceLocNo(locNo); wrkMast.setFullPlt("N"); wrkMast.setPicking("N"); wrkMast.setExitMk("N"); wrkMast.setEmptyMk("Y"); wrkMast.setLinkMis("N"); wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); } if (!wrkMastService.insert(wrkMast)) { throw new CoolException("保存工作档失败,库位:" + locNo); } if(locMastNew != null){ if ("O".equals(locMastNew.getLocSts())) { locMastNew.setLocSts("S"); locMastNew.setModiUser(userId); locMastNew.setModiTime(now); if (!locMastService.updateById(locMastNew)) { throw new CoolException("更新库位状态失败,库位:" + locNo); } } else { throw new CoolException("库位状态异常,非空板状态:" + locNo); } } // 更新库位状态 D → R if ("D".equals(locMast.getLocSts())) { locMast.setLocSts("R"); locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)) { throw new CoolException("更新库位状态失败,库位:" + locNo); } } else { throw new CoolException("库位状态异常,非空板状态:" + locNo); } } } @Override @Transactional public WrkMast emptyPlateOut(EmptyPlateOutParam param) { WrkMast wrkMast = new WrkMast(); if (Cools.isEmpty(param.getOutSite())) { throw new CoolException("站点不存在"); } for (String locNo : param.getLocNos()) { // 获取工作号 int workNo = commonService.getWorkNo(0); // 获取库位 LocMast locMast = locMastService.selectById(locNo); if (Cools.isEmpty(locMast)) { throw new CoolException(locNo+"库位不存在"); } // 获取源站 Wrapper wrapper = new EntityWrapper() .eq("type_no", 110) .eq("stn_no", param.getOutSite()) .eq("crn_no", locMast.getCrnNo()); StaDesc staDesc = staDescService.selectOne(wrapper); Integer sourceStaNo = staDesc.getCrnStn(); if (Cools.isEmpty(sourceStaNo)) { throw new CoolException("检索源站失败"); } Date now = new Date(); // 保存工作档 wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID wrkMast.setIoType(110); // 入出库状态: 110.空板出库 wrkMast.setIoPri(10D); wrkMast.setSourceStaNo(sourceStaNo); // 源站 wrkMast.setStaNo(param.getOutSite()); // 目标站 wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceLocNo(locNo); // 源库位 wrkMast.setFullPlt("N"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("Y"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setAppeUser(1L); wrkMast.setAppeTime(now); wrkMast.setModiUser(1L); wrkMast.setModiTime(now); wrkMast.setMemo("生成自动空板出库"); boolean res = wrkMastService.insert(wrkMast); if (!res) { throw new CoolException("保存工作档失败"); } // 更新库位状态 D.空板 -> R.出库预约 if (locMast.getLocSts().equals("D")){ locMast.setLocSts("R"); locMast.setModiUser(1L); locMast.setModiTime(now); if (!locMastService.updateById(locMast)) { throw new CoolException("更新库位状态失败"); } } } return wrkMast; } @Override @Transactional public void locCheckOut(StockOutParam param, Long userId) { // 目标站点状态检测 BasDevp staNo = basDevpService.checkSiteStatus(param.getOutSite()); // 获取库位明细 List locDetlDtos = new ArrayList<>(); for (StockOutParam.LocDetl paramLocDetl : param.getLocDetls()) { if (!Cools.isEmpty(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getCount())) { LocDetl one = locDetlService.selectItem(paramLocDetl.getLocNo(), paramLocDetl.getMatnr(), paramLocDetl.getBatch()); if (null != one) locDetlDtos.add(new LocDetlDto(one, paramLocDetl.getCount())); } } if (!locDetlDtos.isEmpty()) { LocMast locMast = locMastService.selectOne(new EntityWrapper().eq("loc_no", locDetlDtos.get(0).getLocDetl().getLocNo())); if (locMast.getLocSts().equals("F")){ // 启动出库开始 107.盘点出库 stockOut(staNo, locDetlDtos, IoWorkType.CHECK_OUT, userId); }else { throw new CoolException("所选库位存在状态不为F的库位,库位号:"+locMast.getLocNo()+" 、当前状态:"+locMast.getLocSts()+"-"+locMast.getLocSts$()); } } else { throw new CoolException("库位物料不存在"); } } @Override @Transactional public void locMove(String sourceLocNo, String locNo, Long userId) { LocMast sourceLoc = locMastService.selectById(sourceLocNo); List locDetls = locDetlService.selectList(new EntityWrapper().eq("loc_no", sourceLocNo)); if (Cools.isEmpty(sourceLoc)){ throw new CoolException("未找到库位"); } LocMast loc = locMastService.selectById(locNo); if (Cools.isEmpty(loc)){ throw new CoolException("未找到库位"); } if (!loc.getLocSts().equals("O") || (!sourceLoc.getLocSts().equals("F") && !sourceLoc.getLocSts().equals("D"))){ throw new CoolException("库位状态已改变"); } if (!sourceLoc.getCrnNo().equals(loc.getCrnNo())) { throw new CoolException("移转库位属于不同堆垛机"); } Date now = new Date(); // 获取工作号 int workNo = commonService.getWorkNo(WorkNoType.PICK.type); // 保存工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID wrkMast.setIoType(11); // 入出库状态: 11.库格移载 wrkMast.setIoPri(10D); wrkMast.setCrnNo(sourceLoc.getCrnNo()); wrkMast.setSourceLocNo(sourceLocNo); // 源库位 wrkMast.setLocNo(locNo); // 目标库位 wrkMast.setFullPlt(Cools.isEmpty(locDetls)?"N":"Y"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板 wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码 wrkMast.setLinkMis("N"); wrkMast.setAppeUser(userId); wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); boolean res = wrkMastService.insert(wrkMast); if (!res) { throw new CoolException("保存工作档失败"); } // 工作档明细保存 for (LocDetl locDetl : locDetls) { WrkDetl wrkDetl = new WrkDetl(); wrkDetl.sync(locDetl); wrkDetl.setWrkNo(workNo); wrkDetl.setIoTime(now); wrkDetl.setAnfme(locDetl.getAnfme()); wrkDetl.setAppeTime(now); wrkDetl.setAppeUser(userId); wrkDetl.setModiTime(now); wrkDetl.setModiUser(userId); if (!wrkDetlService.insert(wrkDetl)) { throw new CoolException("保存工作档明细失败"); } } // 修改源库位状态 if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) { sourceLoc.setLocSts("R"); // R.出库预约 sourceLoc.setModiUser(userId); sourceLoc.setModiTime(now); if (!locMastService.updateById(sourceLoc)){ throw new CoolException("更新源库位状态失败"); } } else { throw new CoolException("源库位出库失败,状态:"+sourceLoc.getLocSts$()); } // 修改目标库位状态 if (loc.getLocSts().equals("O")) { loc.setLocSts("S"); // S.入库预约 loc.setModiTime(now); loc.setModiUser(userId); if (!locMastService.updateById(loc)) { throw new CoolException("更新目标库位状态失败"); } } else { throw new CoolException("移转失败,目标库位状态:"+loc.getLocSts$()); } } @Override @Transactional public void completeWrkMast(String workNo, Long userId) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (Cools.isEmpty(wrkMast)){ throw new CoolException(workNo+"工作档不存在"); } if (wrkMast.getWrkSts() == 4 || wrkMast.getWrkSts() == 14) { throw new CoolException("当前工作档已完成"); } // 出库 if (wrkMast.getIoType() > 100) { wrkMast.setWrkSts(14L); // 入库 + 库位转移 } else if (wrkMast.getIoType()==1 || wrkMast.getIoType()==10 || wrkMast.getIoType()==11) { wrkMast.setWrkSts(4L); } Date now = new Date(); wrkMast.setCrnStrTime(DateUtils.calculate(now, 1L, TimeUnit.SECONDS, true)); wrkMast.setCrnEndTime(now); wrkMast.setModiTime(now); wrkMast.setModiUser(userId); // 完成操作人员记录 wrkMast.setManuType("手动完成"); if (!wrkMastService.updateById(wrkMast)) { throw new CoolException("修改工作档失败"); } } @Override @Transactional public void adjustLocDetl(LocDetlAdjustParam param, Long userId) { param.integrate(); LocMast locMast = locMastService.selectById(param.getLocNo()); if (Cools.isEmpty(locMast)) { throw new CoolException("库位不存在"); } if (!(locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D") || locMast.getLocSts().equals("O"))) { throw new CoolException("当前库位不可调整!库位状态:" + locMast.getLocSts$()); } Date now = new Date(); List locDetls = locDetlService.selectList(new EntityWrapper().eq("loc_no", param.getLocNo())); List list = param.getList(); // 修改数量 Iterator iterator = locDetls.iterator(); while (iterator.hasNext()) { LocDetl locDetl = iterator.next(); Iterator iterator1 = list.iterator(); while (iterator1.hasNext()) { LocDetlAdjustParam.LocDetlAdjust adjust = iterator1.next(); if (adjust.getCount() == 0) { continue; } if (locDetl.getMatnr().equals(adjust.getMatnr()) && Cools.eq(locDetl.getBatch(), adjust.getBatch())) { if (!locDetl.getAnfme().equals(adjust.getCount())) { // todo 盘点记录 // 修改库存 if (!locDetlService.updateAnfme(adjust.getCount(), locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) { throw new CoolException(locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号修改数量失败"); } // 保存调整记录 AdjDetl adjDetl = new AdjDetl(); adjDetl.setLocNo(locDetl.getLocNo()); adjDetl.setMatnr(locDetl.getMatnr()); adjDetl.setBatch(locDetl.getBatch()); adjDetl.setOriQty(locDetl.getAnfme()); adjDetl.setAdjQty(adjust.getCount()); adjDetl.setModiTime(now); adjDetl.setModiUser(userId); adjDetl.setAppeTime(now); adjDetl.setAppeUser(userId); adjDetlService.save(adjDetl, userId); } iterator.remove(); iterator1.remove(); } } } // 删除库存 for (LocDetl locDetl : locDetls) { // todo 盘点记录 if (!locDetlService.updateAnfme(-1.0D, locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getBatch())) { throw new CoolException("删除" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号库存明细失败"); } // 保存调整记录 AdjDetl adjDetl = new AdjDetl(); adjDetl.setLocNo(locDetl.getLocNo()); adjDetl.setMatnr(locDetl.getMatnr()); adjDetl.setBatch(locDetl.getBatch()); adjDetl.setOriQty(locDetl.getAnfme()); adjDetl.setAdjQty(0.0D); adjDetl.setModiTime(now); adjDetl.setModiUser(userId); adjDetl.setAppeTime(now); adjDetl.setAppeUser(userId); adjDetlService.save(adjDetl, userId); } // 添加库存 for (LocDetlAdjustParam.LocDetlAdjust adjust : list) { if (adjust.getCount() == 0.0D) { continue; } Mat mat = matService.selectByMatnr(adjust.getMatnr()); LocDetl locDetl = new LocDetl(); locDetl.sync(mat); locDetl.setBatch(adjust.getBatch()); locDetl.setLocNo(locMast.getLocNo()); locDetl.setAnfme(adjust.getCount()); // 数量 locDetl.setModiUser(userId); // 操作人员信息 locDetl.setModiTime(now); locDetl.setAppeUser(userId); locDetl.setAppeTime(now); if (!locDetlService.insert(locDetl)) { throw new CoolException("添加" + locDetl.getLocNo() + "库位," + locDetl.getMatnr() + "商品," + locDetl.getBatch() + "批号库存明细失败"); } // 保存调整记录 AdjDetl adjDetl = new AdjDetl(); adjDetl.setLocNo(locMast.getLocNo()); adjDetl.setMatnr(adjust.getMatnr()); adjDetl.setBatch(adjust.getBatch()); adjDetl.setOriQty(0.0D); adjDetl.setAdjQty(adjust.getCount()); adjDetl.setModiTime(now); adjDetl.setModiUser(userId); adjDetl.setAppeTime(now); adjDetl.setAppeUser(userId); adjDetlService.save(adjDetl, userId); } // 修改库位状态 int count = locDetlService.selectCount(new EntityWrapper().eq("loc_no", locMast.getLocNo())); if (locMast.getLocSts().equals("F")) { if (count == 0) { locMast.setLocSts("D"); } } if (locMast.getLocSts().equals("D") || locMast.getLocSts().equals("O")) { if (count > 0) { locMast.setLocSts("F"); } } locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)) { throw new CoolException("更新库位状态失败"); } } @Override @Transactional public void cancelWrkMast(String workNo, Long userId) { Date now = new Date(); WrkMast wrkMast = wrkMastService.selectById(workNo); if (Cools.isEmpty(wrkMast)){ throw new CoolException(workNo+"工作档不存在"); } String locNo = ""; // 待修改目标库位 String locSts = ""; // 待修改目标库位状态 // 入库取消(修改目标库位) if (wrkMast.getIoType() < 100) { locNo = wrkMast.getLocNo(); locSts = "O"; // 库位转移 if (wrkMast.getIoType() == 11) { // 库位转移:源库位 LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); if (Cools.isEmpty(locMast)) { throw new CoolException("取消库位转移失败,源库位不存在:"+ wrkMast.getSourceLocNo()); } locMast.setLocSts(wrkMast.getFullPlt().equalsIgnoreCase("N")?"D":"F"); locMast.setModiTime(now); locMast.setModiUser(userId); locMastService.updateById(locMast); } // 出库取消(修改源库位) } else if (wrkMast.getIoType() > 100 && wrkMast.getWrkSts() != 14) { locNo = wrkMast.getSourceLocNo(); // 出库 ===>> F.在库 if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107) { locSts = "F"; // 空板出库 ===>> D.空桶/空栈板 } else if (wrkMast.getIoType() == 110) { locSts = "D"; // 库位转移 ===>> D.空桶/空栈板 } else if (wrkMast.getIoType() == 11) { locSts = wrkMast.getFullPlt().equalsIgnoreCase("N")?"D":"F"; // 库位转移:目标库位 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); if (Cools.isEmpty(locMast)) { throw new CoolException("取消库位转移失败,目标库位不存在:"+ wrkMast.getSourceLocNo()); } locMast.setLocSts("O"); locMast.setModiTime(now); locMast.setModiUser(userId); locMastService.updateById(locMast); } } else { throw new CoolException("当前工作状态无法取消"); } //取消入库工作档时,查询组托表,如果有将状态改为待处理 if(wrkMast.getIoType() == 1) { List waitPakins=waitPakinService.selectList(new EntityWrapper().eq("zpallet", wrkMast.getBarcode())); for (WaitPakin waitPakin:waitPakins){ if (!Cools.isEmpty(waitPakin)) { waitPakin.setIoStatus("N"); waitPakin.setLocNo(""); waitPakinService.update(waitPakin, new EntityWrapper() // .eq("order_no", waitPakin.getOrderNo()) .eq("zpallet",waitPakin.getZpallet()) .eq("matnr", waitPakin.getMatnr())); } } } //取消出库工作档时,查询单据管理表,回滚作业中数量 if(wrkMast.getIoType() == 101 || wrkMast.getIoType() == 103) { List wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo()); for (WrkDetl wrkDetl : wrkDetls) { if (!Cools.isEmpty(wrkDetl.getOrderNo())) { if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) { throw new CoolException("订单数据回滚失败"); } //修改订单主表状态,没有作业数量时才可以修改 boolean flag = true; List orderDetls = orderDetlService.selectList(new EntityWrapper().eq("order_no",wrkDetl.getOrderNo())); for(OrderDetl orderDetl : orderDetls){ if(orderDetl.getWorkQty() > 0){ flag = false; } } if(flag){ Order order = orderService.selectOne(new EntityWrapper().eq("order_no",wrkDetl.getOrderNo())); if(!Cools.isEmpty(order) && order.getSettle()==2){ order.setSettle(1L); order.setUpdateBy(userId); order.setUpdateTime(now); } if(!orderService.update(order,new EntityWrapper().eq("order_no",wrkDetl.getOrderNo()))){ throw new CoolException("修改订单状态失败"); } } } } } // // 订单关联 // List wrkDetls = wrkDetlService.selectByWrkNo(wrkMast.getWrkNo()); // for (WrkDetl wrkDetl : wrkDetls) { // if (!Cools.isEmpty(wrkDetl.getOrderNo())) { // if (!orderDetlService.decrease(wrkDetl.getOrderNo(), wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getAnfme())) { // throw new CoolException("订单数据回滚失败"); // } // // 生成新的出库作业 //// stockOutRe(wrkMast, wrkDetls); // } // } // 取消操作人员记录 wrkMast.setManuType("手动取消"); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); if (!wrkMastService.updateById(wrkMast)) { throw new CoolException("取消工作档失败"); } // 保存工作主档历史档 if (!wrkMastLogService.save(wrkMast.getWrkNo())) { throw new CoolException("保存工作历史档失败, workNo = " + wrkMast.getWrkNo()); } // 删除工作主档 boolean wrkMastRes = wrkMastService.deleteById(wrkMast); if (wrkMast.getIoType() != 10 && wrkMast.getIoType() != 110) { // 保存工作明细档历史档 if (!wrkDetlLogService.save(wrkMast.getWrkNo())) { // throw new CoolException("保存工作明细历史档失败, workNo = " + wrkMast.getWrkNo()); } // 删除工作档明细 boolean wrkDetlRes = wrkDetlService.delete(new EntityWrapper().eq("wrk_no", workNo)); } // 修改库位状态 LocMast locMast = locMastService.selectById(locNo); if (Cools.isEmpty(locMast)) { throw new CoolException("取消工作档失败,库位不存在:"+ locNo); } locMast.setLocSts(locSts); locMast.setModiTime(now); locMast.setModiUser(userId); boolean locMastRes = locMastService.updateById(locMast); if (!wrkMastRes || !locMastRes) { throw new CoolException("保存数据失败"); } //wms取消任务 同时调用wcs任务取消接口通知wcs WrkCancel wrkCancel = new WrkCancel(); Date date = new Date(); DateFormat dateFormat = new SimpleDateFormat("yyyy-MM-dd HH:mm:ss"); wrkCancel.setTaskId(workNo); // 任务号 wrkCancel.setMsgTime(dateFormat.format(date)); // 取消时间 wrkCancel.setWarehouse(warehouse); // 仓库编码 String response = ""; boolean flag = false; try { response = new HttpHandler.Builder() .setUri(url) .setPath(cancel) .setJson(JSON.toJSONString(wrkCancel)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); if (jsonObject.getInteger("returnStatus") == 0){ flag = true; }else { log.error("wms取消任务下发wcs失败--->url:{};request:{};response:{}", url+"/"+cancel, JSON.toJSONString(wrkCancel), response); throw new CoolException("wms取消任务下发wcs失败"); } }catch (Exception e){ log.error("fail", e); }finally { try { //保存接口日志 apiLogService.save( "wms下发任务给wcs", url+"/"+cancel, null, "127.0.0.1", JSON.toJSONString(wrkCancel), response, flag ); }catch (Exception e){ log.error("",e); } } } @Override @Transactional public void pickWrkMast(String workNo, Long userId) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (Cools.isEmpty(wrkMast)){ throw new CoolException(workNo+"工作档不存在"); } // 入出库类型判断 if (wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) { throw new CoolException("当前入出库类型无法进行操作"); } // 工作状态判断 if (wrkMast.getWrkSts() < 11 || wrkMast.getWrkSts() == 15) { throw new CoolException("当前工作状态无法进行操作"); } // 保存工作明细档历史档 // if (!wrkDetlLogService.save(wrkMast.getWrkNo())) { // throw new CoolException("保存工作明细档历史档失败"); // } // 保存工作主档历史档 if (!wrkMastLogService.save(wrkMast.getWrkNo())) { throw new CoolException("保存工作主档历史档失败"); } // 获取目标站 Wrapper wrapper = new EntityWrapper() .eq("type_no", wrkMast.getIoType() - 50) .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站 .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 StaDesc staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { throw new CoolException("入库路径不存在"); } Date now = new Date(); // 堆垛机站点(目标站) Integer staNo = staDesc.getCrnStn(); // 更新工作档数据状态 wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 wrkMast.setStaNo(staNo); // 目标站 wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 wrkMast.setSourceLocNo(""); // 源库位清空 wrkMast.setModiTime(now); wrkMast.setModiUser(userId); if (!wrkMastService.updateById(wrkMast)) { throw new CoolException("更新工作档数据状态失败"); } // 修改库位状态 Q.拣料/盘点/并板再入库 LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); locMast.setLocSts("Q"); locMast.setModiTime(now); locMast.setModiUser(userId); if (!locMastService.updateById(locMast)) { throw new CoolException("修改库位状态失败"); } } @Override public StartupDto createWaitPainWrkMastStart(List list, Long userId) { if (Cools.isEmpty(list)) { throw new CoolException("入库通知档不能为空"); } LocTypeDto locTypeDto = new LocTypeDto(); locTypeDto.setLocType1((short) 1); return wcsController.startupFullPutStore(301, list.get(0).getZpallet(), locTypeDto, list); } @Override @Transactional public String dealPreHaveStart(Integer wrkNo, Long userId) { WrkMast wrkMast = wrkMastService.selectById(wrkNo); if (wrkMast == null) { throw new CoolException("任务已失效"); } String locNo = wrkMast.getLocNo(); LocMast locMast = locMastService.selectById(locNo); assert locMast != null; RowLastno rowLastno = rowLastnoService.findBySection(locMast.getRow1()); assert rowLastno != null; // 目标库位 LocMast targetLoc = null; for (int curRow = rowLastno.getsRow(); curRow<=rowLastno.geteRow(); curRow++) { if (Utils.isShallowLoc(slaveProperties, curRow)) { Integer deepRow = Utils.getDeepRow(slaveProperties, curRow); targetLoc = locMastService.queryFreeLocMast(deepRow, locMast.getLocType1()); // 因库位移转、需预留空库位 if (!locMastService.checkEmptyCount(targetLoc)) { continue; } } if (Cools.isEmpty(targetLoc)) { targetLoc = locMastService.queryFreeLocMast(curRow, locMast.getLocType1()); // 因库位移转、需预留空库位 if (!locMastService.checkEmptyCount(targetLoc)) { continue; } // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X if (null != targetLoc && Utils.isShallowLoc(slaveProperties, targetLoc.getLocNo())) { LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, targetLoc.getLocNo())); if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) { continue; } } // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O if (null != targetLoc && Utils.isDeepLoc(slaveProperties, targetLoc.getLocNo())) { LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, targetLoc.getLocNo())); if (!shallowLoc.getLocSts().equals("O")) { continue; } } } if (!Cools.isEmpty(targetLoc)) { break; } } if (targetLoc == null) { throw new CoolException("操作失败,当前仓库找不到空库位"); } Date now = new Date(); // 修改工作档 StaDesc staDesc = staDescService.queryCrnStn(targetLoc.getCrnNo()); if (Cools.isEmpty(staDesc)) { throw new CoolException("入库路径不存在"); } wrkMast.setWrkSts(2L); wrkMast.setLocNo(targetLoc.getLocNo()); wrkMast.setStaNo(staDesc.getCrnStn()); wrkMast.setCrnNo(targetLoc.getCrnNo()); wrkMast.setModiTime(now); wrkMast.setModiUser(userId); wrkMast.setPreHave("N"); if (!wrkMastService.updateById(wrkMast)) { throw new CoolException("修改工作档失败"); } // 修改库位状态 O ===>>> S if (targetLoc.getLocSts().equals("O")){ targetLoc.setLocSts("S"); // S.入库预约 targetLoc.setModiUser(userId); targetLoc.setModiTime(now); if (!locMastService.updateById(targetLoc)){ throw new CoolException("改变库位状态失败"); } } else { throw new CoolException(targetLoc.getLocNo()+"目标库位已被占用"); } // 禁用异常库位 // locMast.setLocSts("X"); // X.禁用 // locMast.setModiUser(userId); // locMast.setModiTime(now); // if (!locMastService.updateById(locMast)){ // throw new CoolException("改变库位状态失败"); // } return targetLoc.getLocNo(); } @Override @Transactional public void turnMatLocDetl(EmptyPlateOutParam param, Long userId) { Mat mat = matService.selectOne(new EntityWrapper().eq("id", param.getMatId())); if (Cools.isEmpty(mat)){ throw new CoolException("目标库位商品编码有误!"); } List locDetls = locDetlService.selectList(new EntityWrapper().eq("matnr", param.getLocDetls().get(0).getMatnr())); if (Cools.isEmpty(locDetls) || locDetls.size()<1){ throw new CoolException("待修改商品无库存,无需修改! 品号:"+param.getLocDetls().get(0).getMatnr()); } try { locDetlService.updateMatTurn(param.getLocDetls().get(0).getMatnr(),mat.getMatnr()); }catch (Exception e){ throw new CoolException("对数据库修改出错!"); } for (LocDetl locDetl:locDetls){ // 保存调整记录 AdjDetl adjDetl = new AdjDetl(); adjDetl.setLocNo(locDetl.getLocNo()); adjDetl.setMatnr(mat.getMatnr()); adjDetl.setMatnrOld(param.getLocDetls().get(0).getMatnr()); adjDetl.setAdjQty(locDetl.getAnfme()); adjDetlService.save(adjDetl, userId); } } }