package com.zy.common.service; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.Arith; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.asrs.utils.VersionUtils; import com.zy.common.model.LocTypeDto; import com.zy.common.model.Shelves; import com.zy.common.model.StartupDto; import com.zy.common.properties.SlaveProperties; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.List; /** * 货架核心功能 * Created by vincent on 2020/6/11 */ @Slf4j @Service public class CommonService { @Autowired private WrkMastService wrkMastService; @Autowired private WrkLastnoService wrkLastnoService; @Autowired private RowLastnoService rowLastnoService; @Autowired private BasCrnpService basCrnpService; @Autowired private StaDescService staDescService; @Autowired private BasDevpService basDevpService; @Autowired private LocMastService locMastService; @Autowired private LocDetlService locDetlService; @Autowired private SlaveProperties slaveProperties; /** * 生成工作号 * @param wrkMk * @return workNo(工作号) */ public int getWorkNo(Integer wrkMk) { WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk); if (Cools.isEmpty(wrkLastno)) { throw new CoolException("数据异常,请联系管理员"); } int workNo = wrkLastno.getWrkNo(); int sNo = wrkLastno.getSNo(); int eNo = wrkLastno.getENo(); workNo = workNo>=eNo ? sNo : workNo+1; while (true) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (null != wrkMast) { workNo = workNo>=eNo ? sNo : workNo+1; } else { break; } } // 修改序号记录 if (workNo > 0){ wrkLastno.setWrkNo(workNo); wrkLastnoService.updateById(wrkLastno); } // 检验 if (workNo == 0) { throw new CoolException("生成工作号失败,请联系管理员"); } else { if (wrkMastService.selectById(workNo)!=null) { throw new CoolException("生成工作号" + workNo + "在工作档中已存在"); } } return workNo; } /** * 检索库位号 * @param whsType 类型 1:双深式货架 * @param staDescId 路径工作类型 * @param sourceStaNo 源站 * @param matNos 商品编号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List matNos, LocTypeDto locTypeDto, int times) { // whsType = getWhsType(sourceStaNo, times); switch (sourceStaNo){ case 101: case 109: case 117: whsType=1; //1-8货架 slaveProperties.setDoubleDeep(false); slaveProperties.setGroupCount(2); break; case 201: slaveProperties.setDoubleDeep(true); slaveProperties.setGroupCount(4); whsType=2; //9-12货架 break; case 207: whsType=3; //13-14货架 slaveProperties.setDoubleDeep(false); slaveProperties.setGroupCount(2); break; case 213: slaveProperties.setDoubleDeep(true); slaveProperties.setGroupCount(4); whsType=4; //15-18货架 break; default: throw new CoolException("根据入库站获取库位排号分配失败,入库站:" + sourceStaNo); } StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员"); } // ===============>>>> 开始执行 int curRow = rowLastno.getCurrentRow(); int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crn_qty = rowLastno.getCrnQty(); int rowCount = eRow - sRow + 1; // 目标堆垛机号 int crnNo = 0; // 目标库位 LocMast locMast = null; // 靠近摆放规则 --- 同天同规格物料 if (!Cools.isEmpty(matNos) && (whsType==2 || whsType==4)) { List locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow); for (String locNo : locNos) { if (Utils.isShallowLoc(slaveProperties, locNo)) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } // 靠近摆放规则 --- 空托 if (staDescId == 10 && (whsType==2 || whsType==4)) { List locMasts = locMastService.selectList(new EntityWrapper().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); if (locMasts.size() > 0) { for (LocMast loc : locMasts) { if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } // 如果没有相近物料,则按规则轮询货架 if (null == locMast){ curRow = getCurRow(curRow); if (curRow == 0){ crnNo = 0; }else if( curRow <= 8 && curRow > 0){ crnNo=(curRow+1)/2; }else if (curRow <= 12 && curRow >= 9){ crnNo=5; }else if (curRow <= 14 && curRow >= 13){ crnNo=6; }else if (curRow <= 18 && curRow >= 15){ crnNo=7; } if (curRow!=0 && !basCrnpService.checkSiteError(crnNo, true)) { crnNo = 0; } } // // 如果没有相近物料,则按规则轮询货架 // if (null == locMast) { // Shelves shelves = new Shelves(rowCount, crn_qty); // int divides = (int) Arith.divides(1, curRow - 1, 4); // curRow = (int) Arith.remainder(curRow, 4); // if (curRow == 0) { // curRow = 4; // } // for (int i = 0; i < shelves.group; i ++) { // curRow = shelves.start(curRow); // if (curRow < 0) { // throw new CoolException("检索库位失败,请联系管理员"); // } // Integer crnNo1 = shelves.get(curRow); // crnNo1 = crnNo1 + divides*1; // if (basCrnpService.checkSiteError(crnNo1, true)) { // crnNo = crnNo1; // curRow = curRow + divides*4; // break; // } // } // } if (crnNo == 0) { throw new CoolException("没有可用的堆垛机"); } // 获取目标站 Wrapper wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); StaDesc staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); throw new CoolException("入库路径不存在"); } BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); } // 更新库位排号 rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); // 开始查找库位 ==============================>> // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排 if (locMast == null) { if ((whsType==2 || whsType==4) && Utils.isShallowLoc(slaveProperties, curRow)) { Integer deepRow = Utils.getDeepRow(slaveProperties, curRow); locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1()); // todo:luxiaotao 如果用浅排找到的深库位,那么则需要判断这个深库位对应的浅库位是否有货(F、X、D) // 因库位移转、需预留空库位 if (!locMastService.checkEmptyCount(locMast)) { locMast = null; } } if (Cools.isEmpty(locMast)) { locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1()); // 因库位移转、需预留空库位 if (!locMastService.checkEmptyCount(locMast)) { locMast = null; } // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X if ((whsType==2 || whsType==4) && null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) { LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo())); if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) { locMast = null; } } // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O if ((whsType==2 || whsType==4) && null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) { LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo())); if (!shallowLoc.getLocSts().equals("O")) { locMast = null; } } } } //20230203添加 lfd料箱库根据输送线筛选入库 if (!Cools.isEmpty(locMast) && locMast.getCrnNo()<5){ int wrkMastsC0 = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", locMast.getCrnNo()).eq("io_type",1)); if (wrkMastsC0>3 && times < rowCount){ int locO1 = locMastService.selectCount(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", 1)); BasCrnp basCrnp1 = basCrnpService.selectById(1); if (!Cools.isEmpty(locO1) && basCrnp1.getInEnable().equals("Y") && basCrnp1.getCrnSts().equals(3)){ int wrkMastsC1 = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", 1).eq("io_type",1)); if (wrkMastsC0>wrkMastsC1){ locMast=null; } } if (!Cools.isEmpty(locMast)){ locO1=locMastService.selectCount(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", 2)); BasCrnp basCrnp2 = basCrnpService.selectById(2); if (!Cools.isEmpty(locO1) && basCrnp2.getInEnable().equals("Y") && basCrnp2.getCrnSts().equals(3)){ int wrkMastsC2 = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", 2).eq("io_type",1)); if (wrkMastsC0>wrkMastsC2){ locMast=null; } } } if (!Cools.isEmpty(locMast)){ locO1=locMastService.selectCount(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", 2)); BasCrnp basCrnp3 = basCrnpService.selectById(3); if (!Cools.isEmpty(locO1) && basCrnp3.getInEnable().equals("Y") && basCrnp3.getCrnSts().equals(3)){ int wrkMastsC3 = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", 3).eq("io_type",1)); if (wrkMastsC0>wrkMastsC3){ locMast=null; } } } if (!Cools.isEmpty(locMast)){ locO1=locMastService.selectCount(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", 2)); BasCrnp basCrnp4 = basCrnpService.selectById(4); if (!Cools.isEmpty(locO1) && basCrnp4.getInEnable().equals("Y") && basCrnp4.getCrnSts().equals(3)){ int wrkMastsC4 = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", 4).eq("io_type",1)); if (wrkMastsC0>wrkMastsC4){ locMast=null; } } } } } // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 if (Cools.isEmpty(locMast)) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount) { times = times + 1; return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times); } // 轻货物找轻库位为空时,可以去找重库位仓 if (locTypeDto.getLocType1() == 1) { locTypeDto.setLocType1((short) 2); return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times); } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); if (crnNo==5 || crnNo==7){ int i = locMastService.selectCount(new EntityWrapper().eq("loc_sts", "O").eq("crn_no", crnNo)); if (i<=10){ throw new CoolException("空库位数小于等于10个,禁止入库"); } } // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setStaNo(staNo.getDevNo()); startupDto.setLocNo(locNo); return startupDto; } public static String zerofill(String msg, Integer count) { if (msg.length() == count) { return msg; } else if (msg.length() > count) { return msg.substring(0, 16); } else { StringBuilder msgBuilder = new StringBuilder(msg); for(int i = 0; i < count - msg.length(); ++i) { msgBuilder.insert(0, "0"); } return msgBuilder.toString(); } } /** * 根据入库站获取库位排号分配 */ private Integer getCurRow(Integer curRow) { boolean sign=false; int count=0; while (!sign){ count=count+1; if (count==5){ return 0; } switch (curRow){ case 1: case 3: case 5: case 2: case 4: case 6: curRow=curRow+2; break; case 7: curRow=2; break; case 8: curRow=1; break; case 13: return 14; case 14: return 13; case 9: return 12; case 10: return 11; case 11: return 9; case 12: return 10; case 15: return 18; case 16: return 17; case 17: return 15; case 18: return 16; default: throw new CoolException("库位排号异常:排号:"+curRow); } sign = basCrnpService.checkSiteError((curRow+1)/2, true); } return curRow; } }