package com.zy.common.service; import com.alibaba.fastjson.JSON; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.baomidou.mybatisplus.mapper.Wrapper; import com.core.common.Cools; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.mapper.LocMastMapper; import com.zy.asrs.service.*; import com.zy.asrs.utils.Utils; import com.zy.asrs.utils.VersionUtils; import com.zy.common.model.LocTypeDto; import com.zy.common.model.StartupDto; import com.zy.common.model.enums.WorkNoType; import com.zy.common.properties.SlaveProperties; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import javax.annotation.Resource; import java.util.ArrayList; import java.util.List; import java.util.stream.Collectors; /** * 货架核心功能 * Created by vincent on 2020/6/11 */ @Slf4j @Service public class CommonService { @Autowired private WrkMastService wrkMastService; @Autowired private WrkLastnoService wrkLastnoService; @Autowired private RowLastnoService rowLastnoService; @Autowired private BasCrnpService basCrnpService; @Autowired private StaDescService staDescService; @Autowired private BasDevpService basDevpService; @Autowired private LocMastService locMastService; @Autowired private LocDetlService locDetlService; @Autowired private SlaveProperties slaveProperties; @Resource private LocMastMapper locMastMapper; /** * 生成工作号 * @param wrkMk * @return workNo(工作号) */ public int getWorkNo(Integer wrkMk) { WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk); if (Cools.isEmpty(wrkLastno)) { throw new CoolException("数据异常,请联系管理员"); } int workNo = wrkLastno.getWrkNo(); int sNo = wrkLastno.getSNo(); int eNo = wrkLastno.getENo(); workNo = workNo>=eNo ? sNo : workNo+1; while (true) { WrkMast wrkMast = wrkMastService.selectById(workNo); if (null != wrkMast) { workNo = workNo>=eNo ? sNo : workNo+1; } else { break; } } // 修改序号记录 if (workNo > 0){ wrkLastno.setWrkNo(workNo); wrkLastnoService.updateById(wrkLastno); } // 检验 if (workNo == 0) { throw new CoolException("生成工作号失败,请联系管理员"); } else { if (wrkMastService.selectById(workNo)!=null) { throw new CoolException("生成工作号" + workNo + "在工作档中已存在"); } } return workNo; } //拆盘机处空板扫码,驱动托盘向码垛位,不入库 @Transactional public StartupDto getScanBarcodeEmptyBoard(){ StartupDto startupDto = new StartupDto(); Integer staNo = 0; if (wrkMastService.selectCount(new EntityWrapper().eq("io_type", 201).eq("staNo", 216))<2){ staNo=216; } if (wrkMastService.selectCount(new EntityWrapper().eq("io_type", 201).eq("staNo", 220))<2){ staNo=220; } startupDto.setStaNo(staNo); return startupDto; } /** * 检索库位号 * * @param whsType 类型 1:双深式货架 * @param staDescId 路径ID * @param sourceStaNo 源站 * @param matnr 物料号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) { whsType = Utils.GetWhsType(sourceStaNo); return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0); } /** * 寻找库位 * @param sourceStaNo 源站点 * @param locTypeDto 库位类型 * @param inType 出入库类型 * @return 启动入库所需参数 */ @Transactional public StartupDto getLocNo(BasDevp sourceStaNo, LocTypeDto locTypeDto,int inType){ LocMast locMast; // 空托入库找库位 locMast = searchLocByEmpty(sourceStaNo, inType); if (locMast != null) { return getLocNoReturn(locMast,sourceStaNo.getDevNo(),inType); } // 按宽窄库位进行搜索 locMast = searchLocByWidth(locTypeDto, sourceStaNo.getDevNo(),inType); if (locMast != null) { return getLocNoReturn(locMast,sourceStaNo.getDevNo(),inType); } //找不到库位,抛出异常 throw new CoolException("没有空库位"); } /** * 空板入库寻找空库位 * @param sourceStaNo 源站点 * @param inType 入出库类型 * @return 库位信息 */ private LocMast searchLocByEmpty(BasDevp sourceStaNo, int inType) { LocMast locMast = null; if (inType == 10) { // 获取空库位集,默认空板入库是窄库位 List locMasts = locMastMapper.selectLocByWidthToList(1, sourceStaNo.getDevNo()); if (!locMasts.isEmpty()) { for (LocMast loc : locMasts) { LocMast locMast0 = locMastService.findNearloc(loc.getLocNo()); if (null != locMast0) { locMast = locMast0; break; } } } if (locMast == null) { throw new CoolException("缺少空库位"); } } return locMast; } /** * 拼装启动入库所需参数 * @param locMast 库位 * @param sourceStaNo 源站号 * @param inType 入出库类型标识 * @return 启动入库所需参数 */ private StartupDto getLocNoReturn(LocMast locMast, int sourceStaNo, int inType) { // 获取到工作路径 StaDesc staDesc = staDescService.selectOne(new EntityWrapper().eq("type_no", inType) .eq("stn_no", sourceStaNo).eq("crn_no", locMast.getCrnNo())); if (Cools.isEmpty(staDesc)) { log.error("入库路径不存在, inType={}, sourceStaNo={},crn_no={}", inType, sourceStaNo,locMast.getCrnNo()); throw new CoolException("入库路径不存在"); } // 检测目标站 BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用"); } return new StartupDto(sourceStaNo,staNo.getDevNo(),locMast.getCrnNo(),locMast.getLocNo(),getWorkNo(WorkNoType.getWorkNoType(inType))); } /** * 根据宽窄库位寻找库位 * @param locTypeDto 库位类型 * @param sourceStaNo 源站点 * @return 库位 */ private LocMast searchLocByWidth(LocTypeDto locTypeDto,int sourceStaNo, int inType) { // 寻找到的库位 LocMast locMast = null; // 不是入库 if (inType != 1){ return null; } // 空库位集合 List locMasts = new ArrayList<>(); // 寻找窄库位 if(locTypeDto.getLocType2() == 1){ locMasts = locMastMapper.selectLocByWidthToList(1, sourceStaNo); } // 窄库位没找到在宽库位里面继续找,或者本身就是寻找宽库位 if(locMasts.size() == 0){ locMasts = locMastMapper.selectLocByWidthToList(2, sourceStaNo); } if (locMasts.size() == 0) { return null; } // 如果是305入库,在一号堆垛机空闲的时候应先入一号巷道,确保出库效率 if (sourceStaNo == 305) { // 1号巷道可用库位 List collect = locMasts.stream().filter(locMast1 -> locMast1.getCrnNo().equals(1)).collect(Collectors.toList()); BasCrnp crnp = basCrnpService.selectById(1); if (crnp.getCrnSts() == 3 && collect.size()>2) { locMasts = collect; } } // 先均匀放深库 for (LocMast mast : locMasts) { List groupLoc = Utils.getGroupLocNo(mast.getLocNo(), true); if (locMastMapper.selectAllLocNotEmpty(groupLoc).size() > 0) { continue; } LocMast tmp = null; for (String loc : groupLoc) { LocMast locMast1 =locMastMapper.selectById(loc); if (locMast1 == null || !locMast1.getLocSts().equals("O")) { continue; } tmp = locMast1; break; } //预留空库位 Integer count = locMastMapper.selectCount(new EntityWrapper().eq("loc_sts", "O") .eq("loc_type2", mast.getLocType2()).eq("crn_no", mast.getCrnNo())); if (tmp != null && count > 5) { locMast = tmp; break; } } // 以上都没有合适的库位,则按顺序取一个空库位 if (locMast == null && !locMasts.isEmpty()){ locMast = locMasts.get(0); } // if (locMast != null) { // log.info("-------------:找到了新库位【{}】", locMast.getLocNo()); // } return locMast; } /** * 检索库位号 * * @param whsType 类型 1:双深式货架 * @param staDescId 路径ID * @param sourceStaNo 源站 * @param matnr 物料号集合 * @return locNo 检索到的库位号 */ @Transactional public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) { if (Cools.isEmpty(matnr)) { //物料号 matnr = ""; } if (Cools.isEmpty(batch)) { //箱号 batch = ""; } if (Cools.isEmpty(grade)) { //备用 grade = ""; } // 初始化参数 int crnNo = 0; //堆垛机号 int nearRow = 0; //最浅库位排 int curRow = 0; //最深库位排 int rowCount = 0; //轮询轮次 LocMast locMast = null; // 目标库位 StartupDto startupDto = new StartupDto(); RowLastno rowLastno = rowLastnoService.selectById(whsType); int sRow = rowLastno.getsRow(); int eRow = rowLastno.geteRow(); int crnNumber = rowLastno.getCrnQty(); if (Cools.isEmpty(rowLastno)) { throw new CoolException("数据异常,请联系管理员"); } // ===============>>>> 开始执行 curRow = rowLastno.getCurrentRow(); if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){ crnNumber = moveCrnNo; if (times==0){ curRow = moveCrnNo*4-1; }else { curRow = moveCrnNo*4-2; } } //此程序用于优化堆垛机异常时的运行时间 for (int i = times; i < crnNumber*2; i++) { int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber); curRow = locNecessaryParameters[1]; crnNo = locNecessaryParameters[2]; if (basCrnpService.checkSiteError(crnNo, true)) { rowCount = locNecessaryParameters[0]; nearRow = locNecessaryParameters[3]; List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); int crnCountO = wrkMastService.selectCount(new EntityWrapper().eq("crn_no", crnNo).le("io_type",100)); if (locMasts.size()-crnCountO<=2){ times++; continue; } break; } else { times++; } } if (nearRow == 0) { throw new CoolException("无可用堆垛机"); } boolean signRule1 = false; boolean signRule2 = false; if (Utils.BooleanWhsTypeStaIoType(whsType)){ // 靠近摆放规则 --- 同天同规格物料 //分离版 if (!Cools.isEmpty(matnr) && staDescId == 1){ signRule1 = true; } // 靠近摆放规则 --- 同天同规格物料 //互通版 if (!Cools.isEmpty(matnr) && staDescId == 1) { signRule2 = true; } if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) { signRule1 = true; } } if (signRule1){ if (nearRow!=curRow){ List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); for (LocMast locMast1:locMasts){ //获取巷道 List groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow); //获取目标库位所在巷道最浅非空库位 LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,groupOutsideLocCrn); if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){ LocDetl locDetl = locDetlService.selectOne(new EntityWrapper().eq("loc_no", locMastF.getLocNo())); if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr()) && batch.equals(Cools.isEmpty(locDetl.getBatch()) ? "" : locDetl.getBatch()) && grade.equals(Cools.isEmpty(locDetl.getBrand()) ? "" : locDetl.getBrand())) { //获取目标库位所在巷道最浅非空库位 locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,groupOutsideLocCrn); break; } } } } }else if (signRule2){ List locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow); for (String locNo : locNos) { if (Utils.isShallowLoc(slaveProperties, locNo)) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } // // 靠近摆放规则 --- 空托 //分离版 // if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) { // List locMasts = locMastService.selectList(new EntityWrapper().eq("row1", nearRow).eq("loc_sts", "O")); // for (LocMast locMast1:locMasts){ // if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { // continue; // } // String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo()); // LocMast locMast2 = locMastService.selectOne(new EntityWrapper().eq("loc_no",shallowLoc)); // if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){ // locMast = locMast1; // break; // } // } // } // 靠近摆放规则 --- 空托 //互通版 if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) { List locMasts = locMastService.selectList(new EntityWrapper().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow)); if (locMasts.size() > 0) { for (LocMast loc : locMasts) { if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) { continue; } String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); // 检测目标库位是否为空库位 LocMast shallowLoc = locMastService.selectById(shallowLocNo); if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) { if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) { if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) { locMast = shallowLoc; crnNo = locMast.getCrnNo(); break; } } } } } } Wrapper wrapper = null; StaDesc staDesc = null; BasDevp staNo = null; if (Utils.BooleanWhsTypeSta(whsType, staDescId)) { // 获取目标站 wrapper = new EntityWrapper() .eq("type_no", staDescId) .eq("stn_no", sourceStaNo) .eq("crn_no", crnNo); staDesc = staDescService.selectOne(wrapper); if (Cools.isEmpty(staDesc)) { log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo); // throw new CoolException("入库路径不存在"); crnNo = 0; }else { staNo = basDevpService.selectById(staDesc.getCrnStn()); if (!staNo.getAutoing().equals("Y")) { log.error("目标站"+staDesc.getCrnStn()+"不可用"); // throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用"); crnNo = 0; } startupDto.setStaNo(staNo.getDevNo()); } } // 更新库位排号 if (Utils.BooleanWhsTypeSta(whsType, staDescId) && Cools.isEmpty(locMast)) { rowLastno.setCurrentRow(curRow); rowLastnoService.updateById(rowLastno); } // 开始查找库位 ==============================>> // 1.按规则查找库位 if (Cools.isEmpty(locMast) && crnNo != 0) { List locMasts = locMastService.selectList(new EntityWrapper() .eq("row1", nearRow) .eq("loc_sts", "O") .orderBy("lev1",true).orderBy("bay1",true)); for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(whsType)){ String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O")); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(whsType)){ for (LocMast locMast1 : locMasts) { if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) { continue; } if (Utils.BooleanWhsTypeStaIoType(whsType)){ String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo()); LocMast locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "O")); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "F")); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } else { locMast2 = locMastService.selectOne(new EntityWrapper() .eq("loc_no", shallowLoc).eq("loc_sts", "D")); if (!Cools.isEmpty(locMast2)) { locMast = locMast2; break; } } } } else { if (!Cools.isEmpty(locMast1)) { locMast = locMast1; break; } } } } } if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) { locMast = null; } // 递归查询 if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) { // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归 if (times < rowCount*2) { times = times + 1; return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times); } // // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位 // if (locTypeDto.getLocType1() < 2) { // int i = locTypeDto.getLocType1() + 1; // locTypeDto.setLocType1((short)i); // return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0); // } log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times); throw new CoolException("没有空库位"); } String locNo = locMast.getLocNo(); // 生成工作号 int workNo = getWorkNo(0); // 返回dto startupDto.setWorkNo(workNo); startupDto.setCrnNo(crnNo); startupDto.setSourceStaNo(sourceStaNo); startupDto.setLocNo(locNo); return startupDto; } }