package com.zy.asrs.task.handler; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.mapper.EntityWrapper; import com.core.common.Cools; import com.core.common.R; import com.core.exception.CoolException; import com.zy.asrs.entity.*; import com.zy.asrs.entity.rcs.RcsReturn; import com.zy.asrs.entity.rcs.RcsTaskSubmit; import com.zy.asrs.entity.rcs.RcsTaskTargetRoute; import com.zy.asrs.service.*; import com.zy.asrs.utils.OrderInAndOutUtil; import com.zy.common.model.LocDto; import com.zy.common.model.TaskDto; import com.zy.common.model.enums.WorkNoType; import com.zy.common.service.CommonService; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Value; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import javax.annotation.Resource; import java.util.*; /** * @author pang.jiabao * @description 济南二机床刀具库相关定时任务 * @createDate 2025/12/10 14:25 */ @Slf4j @Service public class JlerHandler { @Resource private WrkMastService wrkMastService; @Resource private RcsService rcsService; @Resource private OrderPakoutService orderPakoutService; @Resource private OrderDetlPakoutService orderDetlPakoutService; @Resource private LocDetlService locDetlService; @Resource private LocMastService locMastService; @Resource private StaDescService staDescService; @Value("${mes.defaultUserId}") public long defaultUserId; @Resource private CommonService commonService; @Resource private WrkDetlService wrkDetlService; @Transactional public void callAgvToWarehouse(WrkMast wrkMast) { // 下发给RCS RcsTaskSubmit rcsTaskSubmit = new RcsTaskSubmit(); // 模板名 rcsTaskSubmit.setTaskType("CTU1"); rcsTaskSubmit.setRobotTaskCode(String.valueOf(new Date().getTime())); rcsTaskSubmit.setInitPriority(10); //默认10 List targetRouteList = new ArrayList<>(); RcsTaskTargetRoute startRoute = new RcsTaskTargetRoute(); startRoute.setSeq(0); startRoute.setCode(wrkMast.getStaNo()); startRoute.setOperation("COLLECT"); startRoute.setType("SITE"); targetRouteList.add(startRoute); RcsTaskTargetRoute endRoute = new RcsTaskTargetRoute(); endRoute.setSeq(1); endRoute.setCode(wrkMast.getLocNo()); endRoute.setOperation("DELIVERY"); endRoute.setType("STORAGE"); targetRouteList.add(endRoute); rcsTaskSubmit.setTargetRoute(targetRouteList); // 转发给海康或华晓RCS RcsReturn rcsReturn = rcsService.submitTask(rcsTaskSubmit, 1); if (rcsReturn.getCode().equals("SUCCESS")) { Date now = new Date(); wrkMast.setWrkSts(3L); wrkMast.setModiTime(now); wrkMast.setCrnStrTime(now); wrkMast.setTaskNo(rcsTaskSubmit.getRobotTaskCode()); wrkMastService.updateById(wrkMast); log.info("出库给料箱机器人发送命令成功,工作号:{},任务号:{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode()); } else { log.error("出库给料箱机器人发送命令失败,工作号:{},任务号:{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode()); } } /** * 根据出库订单自动生成出库任务 */ @Transactional public void autoGenerateOutTask(OrderPakout orderPakout) { List orderDetlPakouts = orderDetlPakoutService.selectByOrderId(orderPakout.getId()); List locDtos = new ArrayList<>(); Set exist = new HashSet<>(); for (OrderDetlPakout orderDetl : orderDetlPakouts) { double issued = Optional.of(orderDetl.getAnfme() - orderDetl.getWorkQty()).orElse(0.0D); if (issued <= 0.0D) { continue; } List locDetls = locDetlService.queryStockAll(null, exist,orderDetl.getMatnr(), orderDetl.getBatch(), orderDetl.getBrand(),orderDetl.getStandby1(),orderDetl.getStandby2(),orderDetl.getStandby3(),orderDetl.getBoxType1(),orderDetl.getBoxType2(),orderDetl.getBoxType3()); for (LocDetl locDetl : locDetls) { if (issued > 0) { LocDto locDto = new LocDto(locDetl.getLocNo(), locDetl.getMatnr(), locDetl.getMaktx(), locDetl.getBatch(), orderDetl.getOrderNo(), issued >= locDetl.getAnfme() ? locDetl.getAnfme() : issued); LocMast locMast = locMastService.selectOne(new EntityWrapper().eq("loc_no", locDetl.getLocNo())); locDto.setFrozen(locDetl.getFrozen()); locDto.setFrozenLoc(locMast.getFrozen()); // List staNos = staDescService.queryOutStaNosByLocNo(locDetl.getLocNo(), issued >= locDetl.getAnfme() ? 101 : 103); // locDto.setStaNos(staNos); locDto.setStaNo(103); locDto.setBrand(orderDetl.getBrand()); locDto.setStandby1(orderDetl.getStandby1()); locDto.setStandby2(orderDetl.getStandby2()); locDto.setStandby3(orderDetl.getStandby3()); locDto.setBoxType1(orderDetl.getBoxType1()); locDto.setBoxType2(orderDetl.getBoxType2()); locDto.setBoxType3(orderDetl.getBoxType3()); locDtos.add(locDto); exist.add(locDetl.getLocNo()); // 剩余待出数量递减 issued = issued - locDetl.getAnfme(); } else { break; } } if (issued > 0) { LocDto locDto = new LocDto(null, orderDetl.getMatnr(), orderDetl.getMaktx(), orderDetl.getBatch(), orderDetl.getOrderNo(), issued); locDto.setBrand(orderDetl.getBrand()); locDto.setStandby1(orderDetl.getStandby1()); locDto.setStandby2(orderDetl.getStandby2()); locDto.setStandby3(orderDetl.getStandby3()); locDto.setBoxType1(orderDetl.getBoxType1()); locDto.setBoxType2(orderDetl.getBoxType2()); locDto.setBoxType3(orderDetl.getBoxType3()); locDto.setLack(Boolean.TRUE); locDtos.add(locDto); } } List locDtoArrayList = new ArrayList<>(); // for (LocDto locDto : locDtos){ if (locDto.getFrozen()!=1 && locDto.getFrozenLoc()!=1 && !locDto.isLack()){ locDtoArrayList.add(locDto); } else { log.warn("库位/库存被冻结或库存不足:{}", JSONObject.toJSONString(locDto)); } } locDtos = locDtoArrayList; List taskDtos = new ArrayList<>(); // 根据 (库位 & 出库站) 分组; 理想状态:一组为一次出库任务 for (LocDto locDto : locDtos) { if (locDto.isLack()) { continue; } TaskDto taskDto = new TaskDto(locDto.getLocNo(), locDto.getStaNo(), locDto); if (TaskDto.has(taskDtos, taskDto)) { TaskDto dto = TaskDto.find(taskDtos, taskDto); assert dto != null; dto.getLocDtos().addAll(taskDto.getLocDtos()); } else { taskDtos.add(taskDto); } } // ----------------------------------------------------------------------------------------------- long userId = defaultUserId; for (TaskDto taskDto : taskDtos) { Date now = new Date(); // 获取库位 LocMast locMast = locMastService.selectById(taskDto.getLocNo()); int ioType = taskDto.isAll() ? 101 : 103; // 生成工作号 int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(ioType)); // 生成工作档 WrkMast wrkMast = new WrkMast(); wrkMast.setWrkNo(workNo); wrkMast.setIoTime(now); wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID wrkMast.setIoType(ioType); // 入出库状态 wrkMast.setIoPri(13D); // 优先级:13 wrkMast.setCrnNo(locMast.getCrnNo()); wrkMast.setSourceStaNo("101"); // 源站 wrkMast.setStaNo("103"); // 目标站 wrkMast.setSourceLocNo(taskDto.getLocNo()); // 源库位 wrkMast.setFullPlt("Y"); // 满板:Y wrkMast.setPicking("N"); // 拣料 wrkMast.setExitMk("N"); // 退出 wrkMast.setEmptyMk("N"); // 空板 wrkMast.setLinkMis("N"); wrkMast.setBarcode(locMast.getBarcode()); wrkMast.setAppeUser(userId); // 操作人员数据 wrkMast.setAppeTime(now); wrkMast.setModiUser(userId); wrkMast.setModiTime(now); if (!wrkMastService.insert(wrkMast)) { throw new CoolException("保存工作档失败,出库库位号:" + taskDto.getLocNo()); } // 生成工作档明细 for (LocDto locDto : taskDto.getLocDtos()) { if (locDto.getAnfme() == null || locDto.getAnfme() <= 0.0D) { continue; } OrderDetl orderDetl = OrderInAndOutUtil.selectItem(Boolean.FALSE, locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch(), locDto.getBrand() , locDto.getStandby1(), locDto.getStandby2(), locDto.getStandby3(), locDto.getBoxType1(), locDto.getBoxType2(), locDto.getBoxType3()); WrkDetl wrkDetl = new WrkDetl(); wrkDetl.sync(orderDetl); wrkDetl.setZpallet(wrkMast.getBarcode()); wrkDetl.setIoTime(now); wrkDetl.setWrkNo(workNo); wrkDetl.setBatch(locDto.getBatch()); wrkDetl.setOrderNo(locDto.getOrderNo()); wrkDetl.setAnfme(locDto.getAnfme()); // 数量 wrkDetl.setAppeTime(now); wrkDetl.setAppeUser(userId); wrkDetl.setModiTime(now); wrkDetl.setModiUser(userId); wrkDetl.setMatnr(orderDetl.getMatnr()); wrkDetl.setMaktx(orderDetl.getMaktx()); wrkDetl.setSpecs(orderDetl.getSpecs()); wrkDetl.setModel(orderDetl.getModel()); wrkDetl.setUnit(orderDetl.getUnit()); wrkDetl.setThreeCode(String.valueOf(orderPakout.getDocType())); // 单据类型,rcs反馈end到wcs时给tms上报用 if (!wrkDetlService.insert(wrkDetl)) { throw new CoolException("保存工作档明细失败"); } OrderInAndOutUtil.increaseWorkQty(Boolean.FALSE, orderDetl.getOrderId(), orderDetl.getMatnr(), orderDetl.getBatch(), orderDetl.getBrand(), orderDetl.getStandby1(), orderDetl.getStandby2(), orderDetl.getStandby3(), orderDetl.getBoxType1(), orderDetl.getBoxType2(), orderDetl.getBoxType3() , locDto.getAnfme()); log.info("根据订单自动生成出库任务成功【工作号:{},订单号:{},物料:{},数量:{}】",workNo,locDto.getOrderNo(),locDto.getMatnr(),locDto.getAnfme()); } // 修改库位状态: F.在库 ====>>> R.出库预约/P.拣料/盘点/并板出库中 locMast = locMastService.selectById(taskDto.getLocNo()); if (locMast.getLocSts().equals("F")) { locMast.setLocSts(ioType == 101 ? "R" : "P"); locMast.setModiUser(userId); locMast.setModiTime(now); if (!locMastService.updateById(locMast)) { throw new CoolException("预约库位状态失败,库位号:" + taskDto.getLocNo()); } } else { throw new CoolException(taskDto.getLocNo() + "库位不是在库状态"); } } OrderInAndOutUtil.updateOrder(Boolean.FALSE, orderPakout.getId(), 2L, userId); } public void outboundCallBinRobot(WrkMast wrkMast) { // 下发给RCS RcsTaskSubmit rcsTaskSubmit = new RcsTaskSubmit(); // 模板名 rcsTaskSubmit.setTaskType("CTU2"); rcsTaskSubmit.setRobotTaskCode(String.valueOf(new Date().getTime())); rcsTaskSubmit.setInitPriority(10); //默认10 List targetRouteList = new ArrayList<>(); RcsTaskTargetRoute startRoute = new RcsTaskTargetRoute(); startRoute.setSeq(0); startRoute.setCode(wrkMast.getSourceLocNo()); startRoute.setOperation("COLLECT"); startRoute.setType("STORAGE"); targetRouteList.add(startRoute); RcsTaskTargetRoute endRoute = new RcsTaskTargetRoute(); endRoute.setSeq(1); endRoute.setCode(wrkMast.getSourceStaNo()); endRoute.setOperation("DELIVERY"); endRoute.setType("SITE"); targetRouteList.add(endRoute); rcsTaskSubmit.setTargetRoute(targetRouteList); // 转发给海康或华晓RCS RcsReturn rcsReturn = rcsService.submitTask(rcsTaskSubmit, 1); if (rcsReturn.getCode().equals("SUCCESS")) { Date now = new Date(); wrkMast.setWrkSts(12L); wrkMast.setModiTime(now); wrkMast.setCrnStrTime(now); wrkMast.setTaskNo(rcsTaskSubmit.getRobotTaskCode()); wrkMastService.updateById(wrkMast); log.info("出库给料箱机器人发送命令成功,工作号:{},任务号:{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode()); } else { log.error("出库给料箱机器人发送命令失败,工作号:{},任务号:{}",wrkMast.getWrkNo(),rcsTaskSubmit.getRobotTaskCode()); } } }