package com.zy.asrs.wcs.core.service.impl; import com.alibaba.fastjson.JSON; import com.alibaba.fastjson.JSONObject; import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper; import com.zy.asrs.common.utils.HttpHandler; import com.zy.asrs.framework.common.Cools; import com.zy.asrs.framework.common.R; import com.zy.asrs.framework.common.SnowflakeIdWorker; import com.zy.asrs.framework.exception.CoolException; import com.zy.asrs.wcs.core.domain.dto.BasLiftStaDto; import com.zy.asrs.wcs.core.domain.param.AgvTaskCreateParam; import com.zy.asrs.wcs.core.domain.param.CreateInTaskParam; import com.zy.asrs.wcs.core.domain.param.CreateOutTaskParam; import com.zy.asrs.wcs.core.domain.param.CreateWcsTaskParam; import com.zy.asrs.wcs.core.entity.*; import com.zy.asrs.wcs.core.model.enums.TaskCtgType; import com.zy.asrs.wcs.core.model.enums.TaskStsType; import com.zy.asrs.wcs.core.service.*; import com.zy.asrs.wcs.core.utils.Utils; import com.zy.asrs.wcs.rcs.cache.SlaveConnection; import com.zy.asrs.wcs.rcs.model.enums.SlaveType; import com.zy.asrs.wcs.rcs.model.enums.WorkModeType; import com.zy.asrs.wcs.rcs.thread.DevpThread; import com.zy.asrs.wcs.system.entity.Dict; import com.zy.asrs.wcs.system.service.DictService; import lombok.extern.slf4j.Slf4j; import org.springframework.beans.factory.annotation.Autowired; import org.springframework.stereotype.Service; import org.springframework.transaction.annotation.Transactional; import java.util.*; @Service("openService") @Slf4j public class OpenServiceImpl implements OpenService { @Autowired private TaskService taskService; @Autowired private TaskCtgService taskCtgService; @Autowired private LocService locService; @Autowired private DictService dictService; @Autowired private BasConveyorPathService basConveyorPathService; @Autowired private BasConveyorStaService basConveyorStaService; @Autowired private BasConveyorService basConveyorService; @Autowired private SnowflakeIdWorker snowflakeIdWorker; @Autowired private BasLiftService basLiftService; @Autowired private TaskCacheService taskCacheService; @Override @Transactional public R createInTask(CreateInTaskParam param, CreateWcsTaskParam createWcsTaskParam) { //获取入库任务类型 TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper() .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.IN)) .eq(TaskCtg::getStatus, 1)); if (taskCtg == null) { throw new CoolException("任务类型异常"); } Long hostId = 1L;//默认主仓库 Loc loc = locService.selectByLocNo(param.getDestLoc()); if (loc == null) { throw new CoolException("库位号不存在"); } //获取严格模式参数 boolean mapStrict = true;//默认严格模式 Dict dict = dictService.getOne(new LambdaQueryWrapper().eq(Dict::getFlag, "shuttleMapStrict")); if (dict != null) { mapStrict = Boolean.parseBoolean(dict.getValue()); } if (mapStrict && !loc.getLocStsFlag().equals("O")) { throw new CoolException("库位状态不满足入库条件"); } Task one = taskService.getOne(new LambdaQueryWrapper() .eq(Task::getTaskCtg, taskCtg.getId()) .eq(Task::getOriginSite, param.getOriginSite()) .eq(Task::getDestSite, param.getDestSite()) .eq(Task::getDestLoc, param.getDestLoc())); if (one != null) { throw new CoolException("任务已存在"); } String destSite = param.getDestSite(); if (Cools.isEmpty(param.getDestSite())) { //目标站为空则使用WCS系统内置路径 BasConveyorPath path = basConveyorPathService.getOne(new LambdaQueryWrapper() .eq(BasConveyorPath::getTypeNo, taskCtg.getId()) .eq(BasConveyorPath::getHostId, hostId) .eq(BasConveyorPath::getStnNo, param.getOriginSite())); if(path == null) { throw new CoolException("内置路径不存在"); } destSite = String.valueOf(path.getDeviceStn()); } //判断出入库模式 BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper() .eq(BasConveyorSta::getSiteNo, destSite)); if (!basConveyorSta.getWorkMode().equals((int) WorkModeType.PAKIN_MODE.id)) { //不是入库模式,检测是否可切换入库 //获取出库任务类型 TaskCtg taskInCtg = taskCtgService.getOne(new LambdaQueryWrapper() .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.OUT)) .eq(TaskCtg::getStatus, 1)); if (taskInCtg == null) { throw new CoolException("任务类型异常"); } List tasks = taskService.list(new LambdaQueryWrapper() .eq(Task::getTaskCtg, taskInCtg.getId())); if (!tasks.isEmpty()) { throw new CoolException("当前存在出库任务,无法切换入库模式"); } BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper().eq(BasConveyor::getConveyorNo, basConveyorSta.getConveyorNo())); if(basConveyor == null) { throw new CoolException("输送线不存在"); } DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue()); if(devpThread == null) { throw new CoolException("输送线线程不存在"); } boolean result = devpThread.switchWorkMode(Integer.parseInt(destSite), WorkModeType.PAKIN_MODE.id); if (!result) { throw new CoolException("模式切换失败"); } } //优先级 Integer priority = 10; if (param.getPriority() != null) { priority = param.getPriority(); } if (createWcsTaskParam != null) { //转发agv if (!createWcsTaskParam.getFrmPos().equals("06YZ0001")){ try { AgvTaskCreateParam agvTaskCreateParam = new AgvTaskCreateParam(); getInRequestParam(agvTaskCreateParam, createWcsTaskParam); String httpRequest = doHttpRequest(agvTaskCreateParam, "172.18.16.248:443", "/rcs/rtas/api/robot/controller/task/submit"); if (!httpRequest.equals("SUCCESS")){ throw new CoolException("转发AGV任务失败" + httpRequest); } Task task = new Task(); task.setUuid(String.valueOf(snowflakeIdWorker.nextId())); task.setTaskNo(String.valueOf(Utils.getTaskNo("IN"))); task.setWmsTaskNo(param.getTaskNo()); task.setTaskSts(TaskStsType.NEW_INBOUND.sts); task.setTaskCtg(taskCtg.getId()); task.setPriority(priority); task.setOriginSite(param.getOriginSite()); task.setOriginLoc(null); task.setDestSite(destSite); task.setDestLoc(param.getDestLoc()); task.setZpallet(param.getBarcode()); task.setIoTime(new Date()); task.setStartTime(new Date()); task.setStatus(1); task.setMemo(""); task.setShuttleNo(null);//等待主线程分配小车 task.setRecordLoc("Y");//记录库存信息 task.setHostId(hostId);//临时控制只允许host为1 task.setMemo(param.getEndSite()); boolean result = taskService.save(task); if (!result) { throw new CoolException("生成入库任务失败!"); } }catch (Exception e){ throw new CoolException("转发AGV任务出错" + e.getMessage()); } }else { Task task = new Task(); task.setUuid(String.valueOf(snowflakeIdWorker.nextId())); task.setTaskNo(String.valueOf(Utils.getTaskNo("IN"))); task.setWmsTaskNo(param.getTaskNo()); task.setTaskSts(TaskStsType.NEW_INBOUND.sts); task.setTaskCtg(taskCtg.getId()); task.setPriority(priority); task.setOriginSite(param.getOriginSite()); task.setOriginLoc(null); task.setDestSite(destSite); task.setDestLoc(param.getDestLoc()); task.setZpallet(param.getBarcode()); task.setIoTime(new Date()); task.setStartTime(new Date()); task.setStatus(1); task.setMemo(""); task.setShuttleNo(null);//等待主线程分配小车 task.setRecordLoc("Y");//记录库存信息 task.setHostId(hostId);//临时控制只允许host为1 task.setMemo(param.getEndSite()); boolean result = taskService.save(task); if (!result) { throw new CoolException("生成入库任务失败!"); } } }else { Task task = new Task(); task.setUuid(String.valueOf(snowflakeIdWorker.nextId())); task.setTaskNo(String.valueOf(Utils.getTaskNo("IN"))); task.setWmsTaskNo(param.getTaskNo()); task.setTaskSts(TaskStsType.NEW_INBOUND.sts); task.setTaskCtg(taskCtg.getId()); task.setPriority(priority); task.setOriginSite(param.getOriginSite()); task.setOriginLoc(null); task.setDestSite(destSite); task.setDestLoc(param.getDestLoc()); task.setZpallet(param.getBarcode()); task.setIoTime(new Date()); task.setStartTime(new Date()); task.setStatus(1); task.setMemo(""); task.setShuttleNo(null);//等待主线程分配小车 task.setRecordLoc("Y");//记录库存信息 task.setHostId(hostId);//临时控制只允许host为1 task.setMemo(param.getEndSite()); boolean result = taskService.save(task); if (!result) { throw new CoolException("生成入库任务失败!"); } } return R.ok(); } @Override @Transactional public R createOutTask(CreateOutTaskParam param, CreateWcsTaskParam createWcsTaskParam) { //获取出库任务类型 TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper() .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.OUT)) .eq(TaskCtg::getStatus, 1)); if (taskCtg == null) { throw new CoolException("任务类型异常"); } Long hostId = 1L;//默认主仓库 Loc loc = locService.selectByLocNo(param.getOriginLoc()); if (loc == null) { throw new CoolException("库位号不存在"); } //获取严格模式参数 boolean mapStrict = true;//默认严格模式 Dict dict = dictService.getOne(new LambdaQueryWrapper().eq(Dict::getFlag, "shuttleMapStrict")); if (dict != null) { mapStrict = Boolean.parseBoolean(dict.getValue()); } if (mapStrict && !loc.getLocStsFlag().equals("F")) { throw new CoolException("库位状态不满足出库条件"); } Task one = taskService.getOne(new LambdaQueryWrapper() .eq(Task::getTaskCtg, taskCtg.getId()) .eq(Task::getOriginSite, param.getOriginSite()) .eq(Task::getOriginLoc, param.getOriginLoc()) .eq(Task::getDestSite, param.getDestSite())); if (one != null) { throw new CoolException("任务已存在"); } String originSite = param.getOriginSite(); if (Cools.isEmpty(param.getOriginSite())) { //使用WCS系统内置路径 BasConveyorPath path = basConveyorPathService.getOne(new LambdaQueryWrapper() .eq(BasConveyorPath::getTypeNo, taskCtg.getId()) .eq(BasConveyorPath::getHostId, hostId) .eq(BasConveyorPath::getStnNo, param.getDestSite())); if (path == null) { throw new CoolException("内置路径不存在"); } Integer deviceNo = path.getDeviceNo();//获取提升机号 BasLift basLift = basLiftService.getOne(new LambdaQueryWrapper().eq(BasLift::getLiftNo, deviceNo).eq(BasLift::getHostId, hostId)); if (basLift == null) { throw new CoolException("提升机对象不存在"); } List staList = JSON.parseArray(basLift.getSta(), BasLiftStaDto.class); BasLiftStaDto originStaDto = null; for (BasLiftStaDto sta : staList) { if (sta.getLev() == Utils.getLev(param.getOriginLoc())) { originStaDto = sta; break; } } if (originStaDto == null) { throw new CoolException("源站不存在"); } originSite = String.valueOf(originStaDto.getStaNo()); } //判断出入库模式 BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper() .eq(BasConveyorSta::getSiteNo, originSite)); if (!basConveyorSta.getWorkMode().equals((int) WorkModeType.PAKOUT_MODE.id)) { //不是出库模式,检测是否可切换出库 //获取入库任务类型 TaskCtg taskInCtg = taskCtgService.getOne(new LambdaQueryWrapper() .eq(TaskCtg::getFlag, String.valueOf(TaskCtgType.IN)) .eq(TaskCtg::getStatus, 1)); if (taskInCtg == null) { throw new CoolException("任务类型异常"); } List tasks = taskService.list(new LambdaQueryWrapper() .eq(Task::getTaskCtg, taskInCtg.getId())); if (!tasks.isEmpty()) { throw new CoolException("当前存在入库任务,无法切换出库模式"); } BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper().eq(BasConveyor::getConveyorNo, basConveyorSta.getConveyorNo())); if (basConveyor == null) { throw new CoolException("输送线不存在"); } DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, basConveyor.getDeviceId().intValue()); if (devpThread == null) { throw new CoolException("输送线线程不存在"); } boolean result = devpThread.switchWorkMode(Integer.parseInt(originSite), WorkModeType.PAKOUT_MODE.id); if (!result) { throw new CoolException("模式切换失败"); } } //优先级 Integer priority = 10; if (param.getPriority() != null) { priority = param.getPriority(); } Task task = new Task(); task.setUuid(String.valueOf(snowflakeIdWorker.nextId())); task.setTaskNo(String.valueOf(Utils.getTaskNo("OUT"))); task.setWmsTaskNo(param.getTaskNo()); task.setTaskSts(TaskStsType.NEW_OUTBOUND.sts); task.setTaskCtg(taskCtg.getId()); task.setPriority(priority); task.setOriginSite(originSite); task.setOriginLoc(param.getOriginLoc()); task.setDestSite(param.getDestSite()); task.setDestLoc(null); task.setIoTime(new Date()); task.setStartTime(new Date()); task.setStatus(1); task.setMemo(param.getEndSite()); task.setShuttleNo(null);//等待主线程分配小车 task.setRecordLoc("Y");//记录库存信息 task.setHostId(hostId);//临时控制只允许host为1 task.setZpallet(param.getZpallet()); boolean result = taskService.save(task); if (!result) { throw new CoolException("生成出库任务失败!"); } return R.ok(); } @Override @Transactional public HashMap executeWcsTaskCache(CreateWcsTaskParam param) { HashMap map = new HashMap<>(); String sta = "06YZ"; String loc = "0601KW"; if (param.getFrmPos().substring(0,4).equals(sta) && param.getToPos().substring(0,6).equals(loc)){ CreateInTaskParam createInTaskParam = new CreateInTaskParam(); createInTaskParam.setTaskNo(param.getRequestPK()); createInTaskParam.setDestLoc(getWMStoWCSLocNo(param.getToPos())); createInTaskParam.setOriginSite("100"); createInTaskParam.setBarcode(param.getContNo()); createInTaskParam.setPriority(Integer.valueOf(param.getTrkPrty())); createInTaskParam.setEndSite(param.getToPos()); R inTask = null; try { inTask = this.createInTask(createInTaskParam, param); int code = (int) inTask.get("code"); if (code == 200){ map.put("success", "1"); map.put("message", inTask.get("msg")); map.put("result", ""); map.put("requestPK", param.getRequestPK()); }else { map.put("success", "0"); map.put("message", inTask.get("msg")); map.put("result", ""); map.put("requestPK", param.getRequestPK()); } }catch (Exception e){ map.put("success", "0"); map.put("message", e.getMessage()); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:" + JSONObject.toJSONString(map)); return map; } } else if (param.getFrmPos().substring(0,6).equals(loc) && param.getToPos().substring(0,4).equals(sta)) { CreateOutTaskParam createOutTaskParam = new CreateOutTaskParam(); createOutTaskParam.setTaskNo(param.getRequestPK()); createOutTaskParam.setOriginLoc(getWMStoWCSLocNo(param.getFrmPos())); createOutTaskParam.setOriginSite("101"); createOutTaskParam.setDestSite("100"); createOutTaskParam.setPriority(Integer.valueOf(param.getTrkPrty())); createOutTaskParam.setEndSite(param.getToPos()); createOutTaskParam.setZpallet(param.getContNo()); R outTask = null; try { outTask = this.createOutTask(createOutTaskParam, param); int code = (int) outTask.get("code"); if (code == 200){ map.put("success", "1"); map.put("message", outTask.get("msg")); map.put("result", ""); map.put("requestPK", param.getRequestPK()); }else { map.put("success", "0"); map.put("message", outTask.get("msg")); map.put("result", ""); map.put("requestPK", param.getRequestPK()); } }catch (Exception e){ map.put("success", "0"); map.put("message", e.getMessage()); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } } else if (param.getFrmPos().substring(0,4).equals(sta) && param.getToPos().substring(0,4).equals(sta)) { try { AgvTaskCreateParam agvTaskCreateParam = new AgvTaskCreateParam(); getTransmitRequestParam(agvTaskCreateParam,param); String httpRequest = doHttpRequest(agvTaskCreateParam, "172.18.16.248:443", "/rcs/rtas/api/robot/controller/task/submit"); if (!httpRequest.equals("SUCCESS")){ map.put("success", "0"); map.put("message", httpRequest); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } }catch (Exception e){ map.put("success", "0"); map.put("message", "转发AGV任务出错"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } } else { map.put("success", "0"); map.put("message", "未找到对应任务类型"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); } return map; } @Override public HashMap createWcsTaskCache(CreateWcsTaskParam param) { HashMap map = new HashMap<>(); String sta = "06YZ"; String loc = "0601KW"; if (param.getFrmPos().substring(0,4).equals(sta) && param.getToPos().substring(0,6).equals(loc)){ //入库 TaskCache taskCache = new TaskCache(); taskCache.setTaskType(1); taskCache.setTaskParam(JSON.toJSONString(param)); boolean save = taskCacheService.save(taskCache); if (!save) { map.put("success", "0"); map.put("message", "生成任务出错"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } map.put("success", "1"); map.put("message", "success"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); return map; } else if (param.getFrmPos().substring(0,6).equals(loc) && param.getToPos().substring(0,4).equals(sta)) { //出库 TaskCache taskCache = new TaskCache(); taskCache.setTaskType(2); taskCache.setTaskParam(JSON.toJSONString(param)); boolean save = taskCacheService.save(taskCache); if (!save) { map.put("success", "0"); map.put("message", "生成任务出错"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } map.put("success", "1"); map.put("message", "success"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); } else if (param.getFrmPos().substring(0,4).equals(sta) && param.getToPos().substring(0,4).equals(sta)) { try { AgvTaskCreateParam agvTaskCreateParam = new AgvTaskCreateParam(); getTransmitRequestParam(agvTaskCreateParam,param); String httpRequest = doHttpRequest(agvTaskCreateParam, "172.18.16.248:443", "/rcs/rtas/api/robot/controller/task/submit"); if (!httpRequest.equals("SUCCESS")){ map.put("success", "0"); map.put("message", httpRequest); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; }else { map.put("success", "1"); map.put("message", "success"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } }catch (Exception e){ map.put("success", "0"); map.put("message", "转发AGV任务出错"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); log.info("返回mes信息:"+JSONObject.toJSONString(map)); return map; } } else { map.put("success", "0"); map.put("message", "未找到对应任务类型"); map.put("result", ""); map.put("requestPK", param.getRequestPK()); } return map; } private void getInRequestParam(AgvTaskCreateParam agvTaskCreateParam,CreateWcsTaskParam param){ List agvTaskParamList = Arrays.asList( //起始位 new AgvTaskCreateParam.AgvTaskParam("SITE",param.getFrmPos(),0,1), //目标位 new AgvTaskCreateParam.AgvTaskParam("SITE","06YZ0001",1,1) ); List carrierInfoParam = Arrays.asList( //起始位 new AgvTaskCreateParam.carrierInfoParam() ); agvTaskCreateParam.setTaskType("F01"); agvTaskCreateParam.setInitPriority(param.getTrkPrty()); agvTaskCreateParam.setRobotTaskCode(param.getRequestPK()); agvTaskCreateParam.setTargetRoute(agvTaskParamList); agvTaskCreateParam.setCarrierInfo(carrierInfoParam); } private void getTransmitRequestParam(AgvTaskCreateParam agvTaskCreateParam,CreateWcsTaskParam param){ List agvTaskParamList = Arrays.asList( //起始位 new AgvTaskCreateParam.AgvTaskParam("SITE",param.getFrmPos(),0,1), //目标位 new AgvTaskCreateParam.AgvTaskParam("SITE",param.getToPos(),1,1) ); List carrierInfoParam = Arrays.asList( //起始位 new AgvTaskCreateParam.carrierInfoParam() ); agvTaskCreateParam.setTaskType("F01"); agvTaskCreateParam.setInitPriority(param.getTrkPrty()); agvTaskCreateParam.setRobotTaskCode(param.getRequestPK()); agvTaskCreateParam.setTargetRoute(agvTaskParamList); agvTaskCreateParam.setCarrierInfo(carrierInfoParam); } private String doHttpRequest(AgvTaskCreateParam requestParam, String url, String path){ String response = ""; String success = "error"; Map map = new HashMap<>(); map.put("Content-Type", "application/json;charset=UTF-8"); map.put("X-lr-request-id", requestParam.getRobotTaskCode()); map.put("X-lr-version", 4.1); map.put("X-lr-trace-id", "{{$guid}}"); try { response = new HttpHandler.Builder() .setHeaders(map) .setUri(url) .setHttps(true) .setPath(path) .setJson(JSONObject.toJSONString(requestParam)) .build() .doPost(); JSONObject jsonObject = JSON.parseObject(response); String code = jsonObject.get("code").toString(); if(code.equals("SUCCESS")){ success = "SUCCESS"; }else { success = jsonObject.get("message").toString(); } log.info("转发agv任务:请求体:"+JSONObject.toJSONString(requestParam)+",返回值:"+jsonObject); }catch (Exception e){ } return success; } public static String getWMStoWCSLocNo(String loc){ String locNo = ""; int row = Integer.parseInt(loc.substring(6,8)); int bay = Integer.parseInt(loc.substring(8,10)); int lev = Integer.parseInt(loc.substring(10,12)); if (row == 2){ row = 3; } locNo = row +"-"+bay+"-"+lev; return locNo; } }